Tempering device for spring machining
By designing a tempering device including a turning component, the problem of uneven heating of workpieces in the existing tempering furnace is solved, and the uniform heating and tempering effect of workpieces are improved.
Patent Information
- Application Number
- CN202421841509.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-01
AI Technical Summary
When the existing tempering furnace conveys the workpiece through the conveyor belt for heating and tempering, hot air blows on the workpiece from directly above, resulting in different heating efficiency at the bottom and top of the workpiece, affecting the tempering effect.
A tempering device including a base, a furnace body, a drive roller, a conveyor belt, a tensioning assembly, a heating assembly, a cooling assembly and a turning assembly are designed. Through the design of the turning assembly, the workpiece on the conveyor belt is turned while heating, ensuring uniform heating.
The uniform heating of the workpiece is achieved, the tempering effect is improved, and the quality and efficiency of spring processing are ensured.
Smart Images

Figure CN223016915U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of spring processing, and particularly relates to a tempering device for spring processing. Background Art
[0002] The continuous hot air tempering furnace is a continuous industrial heat treatment equipment. As long as the processed metal material is fed into the furnace chamber from the inlet of the furnace by the conveyor mesh belt, the whole heating process is completed when the workpiece continuously moves towards the outlet. The treatment temperature can reach 650 degrees Celsius. Therefore, it is widely applicable to the continuous tempering of batch workpieces such as springs, spring washers, chains, standard parts, vehicle accessories, bearings, piston rings, hardware products, and carburized and quenched parts, and has the advantages of high operation efficiency, labor saving and time saving. The existing tempering furnace generally conveys workpieces through a conveyor belt for heating and tempering. However, during the whole conveying process, hot air blows on the workpiece from directly above, and the heating efficiency of the bottom and top of the workpiece is different, affecting the tempering effect. Content of the Utility Model
[0003] This part of the content of the present application is used to briefly introduce ideas, which will be described in detail in the following detailed implementation part. This part of the content of the present application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.
[0004] In order to solve the technical problems mentioned in the above background art part, some embodiments of the present application provide a tempering device for spring processing, including:
[0005] A base;
[0006] A furnace body, provided on the base;
[0007] Drive rollers, correspondingly provided in the furnace body;
[0008] A conveyor belt, sleeved on the drive rollers;
[0009] A tensioning assembly, cooperating with the drive rollers;
[0010] A heating assembly, provided on the furnace body;
[0011] A cooling assembly, provided on the furnace body;
[0012] A material turning assembly, cooperating with the conveyor belt;
[0013] The material turning assembly includes a plurality of turntables provided on the inner wall of the furnace body, a connecting shaft provided on the turntable, a sleeve sleeved on the connecting shaft, and a driving member for driving the turntable to rotate. The connecting shaft is provided below the conveyor belt, and the sleeve can contact the conveyor belt.
[0014] Preferably, the driving component includes a transmission wheel, a driving wheel disposed on the turntable, a connecting belt sleeved on the driving wheel and the transmission wheel, and a driving member for driving the driving wheel to rotate.
[0015] Preferably, the tensioning assembly includes a rotating shaft disposed on the driving roller, a connecting block disposed on the rotating shaft, a threaded rod disposed on the connecting block, and a connecting plate disposed on the outer wall of the furnace body. The connecting plate is provided with a threaded hole for cooperating with the threaded rod.
[0016] Preferably, the connecting block is provided with a chute. The tensioning assembly further includes a guiding column disposed in the chute, a sliding block disposed on the guiding column, and an elastic member sleeved on the guiding column. The sliding block is connected to the rotating shaft.
[0017] Preferably, the heating assembly includes a heating plate disposed in the furnace body, a hot air pipe disposed on the heating plate, a heating wire disposed in the hot air pipe, and a blower connected to the hot air pipe. The heating plate is provided with a cavity, and a plurality of heating holes are disposed at the bottom of the heating plate.
[0018] Preferably, the cooling assembly includes a water collecting box disposed below the conveyor belt, a water outlet pipe disposed on the water collecting box, a water spraying pipe disposed above the conveyor belt, a nozzle disposed on the water spraying pipe, and a water pump connecting the water spraying pipe and the water outlet pipe.
[0019] The present application provides a tempering device for spring processing with uniform heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings forming a part of this application are used to provide a further understanding of the application, making other features, objects, and advantages of the application more obvious. The schematic embodiments and descriptions of the drawings of the present application are used to explain the present application and do not constitute an improper limitation of the present application.
[0021] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic, and the elements and components are not necessarily drawn to scale.
[0022] In the drawings:
[0023] Figure 1 is a schematic structural view of the present utility model.
[0024] Figure 2 is Figure 1 an enlarged view of part A of
[0025] Figure 3 is a schematic structural view of another perspective of the present utility model.
[0026] Figure 4 is a cross-sectional view of the present utility model.
[0027] Figure 5 is a partial structural cooperation schematic view of the tensioning assembly of the present utility model.
[0028] Figure 6 This is a partial structural schematic diagram of the material turning component of the present utility model. Specific embodiments
[0029] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.
[0030] In addition, it should be noted that for the sake of convenience of description, only the parts related to the relevant invention are shown in the drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.
[0031] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependent relationships.
[0032] It should be noted that the modifications of "one" and "plural" mentioned in the present disclosure are illustrative rather than restrictive. Those skilled in the art should understand that unless clearly specified otherwise in the context, it should be understood as "one or more".
[0033] The present disclosure will be described in detail below with reference to the drawings and in combination with embodiments.
[0034] As Figures 1-6 shown, a tempering device for spring processing includes a base 1, a furnace body 2, driving rollers 3, a conveyor belt 4, a tensioning component, a heating component, a cooling component and a material turning component. The furnace body 2 is fixed on the base; the driving rollers 3 are correspondingly arranged on the furnace body, and both ends thereof are rotatably connected to the furnace body and are driven to rotate by a motor and a belt; the conveyor belt 4 is sleeved on the driving rollers.
[0035] Specifically, the tensioning assembly includes a rotating shaft 51, a connecting block 52, a threaded rod 53, a connecting plate 54, a guiding column 55, a sliding block 56 and an elastic member 57. One end of the rotating shaft 51 is rotatably connected to the driving roller, and a through groove 11 for the left - right movement of the rotating shaft is provided on the side wall of the furnace body; the connecting block 52 is provided with a sliding groove 521; one end of the threaded rod 53 is rotatably connected to the connecting block; the connecting plate 54 is fixed on the outer wall of the furnace body and is provided with a threaded hole matching the threaded rod; both ends of the guiding column 55 are respectively fixed in the sliding groove; the sliding block 56 is arranged on the guiding column and can slide relative to the sliding block; the elastic member 57 is a spring, which is sleeved on the guiding column, and one end of it is fixed on the sliding block and the other end is fixed on the guiding column. Then, by rotating the threaded rod, the connecting block can be driven to move left and right, and further drive the driving roller to move left and right, so as to tension the conveyor belt; by the elastic member pushing the sliding block, the tension of the conveyor belt can be adjusted adaptively.
[0036] Specifically, the material - turning assembly includes a turntable 61, a connecting shaft 62, a sleeve 63 and a driving component. A groove for the turntable to be inserted is provided on the side wall of the furnace body. The turntables are evenly arranged on the inner wall of the furnace body. A connecting shaft 62 is fixed on each turntable, and the connecting shafts are arranged below the conveyor belt; the sleeves 63 are respectively sleeved on the connecting shafts, and the sleeves on each turntable are in contact with the conveyor belt in turn. Then, by driving the turntable to rotate through the driving component, the sleeves can be driven to contact the conveyor belt at intervals and lift the conveyor belt to form a bulge, so that the workpieces on the conveyor belt are turned over, thus realizing heating and turning over the workpieces at the same time, and making the heating effect better.
[0037] Specifically, the driving component includes a transmission wheel 64, a driving wheel 65, a connecting belt 66 and a driving member 67. The transmission wheel 64 is connected to the turntable through a shaft; the driving member 67 is a motor; the driving wheel 65 is fixed on the output shaft of the driving member; the connecting belt 66 is sleeved on the transmission wheel and the driving wheel.
[0038] Specifically, the heating assembly includes a heating plate 71, a hot air duct 72, a heating wire 73 and a blower 74. The heating plate 71 is fixed on the inner wall of the furnace body. The heating plate is provided with a cavity, and a plurality of heating holes are provided at the bottom of the heating plate; one end of the hot air duct 72 is communicated with the cavity of the heating plate; the heating wire 73 is fixed on the inner wall of the hot air duct; the air outlet of the blower 74 is communicated with the hot air duct.
[0039] Specifically, the cooling assembly includes a water - collecting box 81, a water outlet pipe 82, a water - spraying pipe 83, a spray head 84 and a water pump 85. The water - collecting box 81 is located below the conveyor belt; one end of the water outlet pipe 82 is communicated with the water - collecting box; the water - spraying pipe 83 is located above the conveyor belt; the spray heads 84 are evenly fixed on the water - spraying pipe; the water inlet of the water pump 84 is connected to the water outlet pipe, and the water outlet is connected to the water - spraying pipe.
[0040] The above description is only some preferred embodiments of the present disclosure and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above inventive concept. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) disclosed in the embodiments of the present disclosure that have similar functions.
Claims
1. A tempering device for spring processing, comprising: Base; A furnace body, arranged on the base; A driving roller is correspondingly arranged in the furnace body; A conveyor belt, sleeved on the driving roller; A tensioning assembly, cooperating with the driving roller; A heating component is arranged on the furnace body; a cooling component is arranged on the furnace body; a turning component cooperates with the conveyor belt; it is characterized in that the turning component includes a plurality of turntables arranged on the inner wall of the furnace body, a connecting shaft arranged on the turntable, a sleeve sleeved on the connecting shaft and a driving component for driving the turntable to rotate, the connecting shaft is arranged below the conveyor belt, and the sleeve can contact the conveyor belt.
2. A spring processing tempering device according to claim 1, characterized in that: The driving component comprises a transmission wheel and a driving wheel arranged on the rotating disk, a connecting belt sleeved on the driving wheel and the transmission wheel, and a driving member driving the driving wheel to rotate.
3. A spring processing tempering device according to claim 2, characterized in that: The tensioning assembly includes a rotating shaft arranged on the driving roller, a connecting block arranged on the rotating shaft, a threaded rod arranged on the connecting block, and a connecting plate arranged on the outer wall of the furnace body, wherein the connecting plate is provided with a threaded hole matched with the threaded rod.
4. A spring processing tempering device according to claim 3, characterized in that: The connecting block is provided with a slide groove, and the tensioning assembly further comprises a guide column arranged in the slide groove, a slider arranged on the guide column, and an elastic member sleeved on the guide column, and the slider is connected to the rotating shaft.
5. A spring processing tempering device according to claim 1, characterized in that: The heating assembly includes a heating plate arranged in the furnace body, a hot air pipe arranged on the heating plate, a heating wire arranged in the hot air pipe and a fan connected to the hot air pipe. The heating plate is provided with a cavity, and a plurality of heating holes are provided at the bottom of the heating plate.
6. A spring processing tempering device according to claim 1, characterized in that: The cooling assembly includes a water collecting box arranged below the conveyor belt, a water outlet pipe arranged on the water collecting box, a water spray pipe arranged above the conveyor belt, a nozzle arranged on the water spray pipe and a water pump connecting the water spray pipe and the water outlet pipe.