Surface tempering device for hot rolled steel balls

By designing a hot-rolled steel ball tempering device with bidirectional screw and gear ring transmission, the alternating use and automated operation of the installation cover are realized, and the problem of taking out the steel balls and putting them in the existing device is solved, which improves processing efficiency and reduces the risk of scalding.

CN223016919UActive Publication Date: 2025-06-24JIANGYIN HUAZHENG METAL TECH
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421932285.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-24
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing hot-rolled steel ball tempering device has a high temperature after the steel ball is heated, which can easily cause scalding when removing the steel ball, which is inconvenient to operate and affects processing efficiency.

Method used

A surface tempering device including a base plate, a placement assembly and a motor is designed. Through the transmission of the bidirectional screw and gear ring, the alternating use of the mounting cover and the automated operation in the tempering furnace are realized, avoiding the step of taking out the steel ball and putting it in again.

Benefits of technology

It improves the efficiency of steel ball tempering processing, reduces the time when operators come into contact with high-temperature steel balls, reduces the risk of scalding, and improves the overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223016919U_ABST
    Figure CN223016919U_ABST
Patent Text Reader

Abstract

The utility model discloses a hot rolled steel ball surface tempering device which comprises a bottom plate, a placing assembly is installed on the top of the bottom plate, the placing assembly comprises a rotating disc rotationally connected with the outer wall of the top of the bottom plate, a gear ring is fixedly arranged on the outer wall of the circumference of the rotating disc in a sleeved mode, and a second motor is fixedly installed on the outer wall of the top of the bottom plate. A gear is coaxially fixed to a rotating shaft of the second motor and meshed with the gear ring, a mounting frame is coaxially fixed to the outer wall of the top of the rotating disc, the same two-way lead screw is rotationally connected to the middles of the inner walls of the two sides of the mounting frame, and mounting blocks are in threaded connection to the threaded positions of the two ends of the two-way lead screw correspondingly. According to the hot rolled steel ball tempering device, the placing assembly is arranged, the two mounting covers can be driven to be used alternately, the next batch of hot rolled steel balls can be continuously machined without taking out the hot rolled steel balls subjected to tempering machining, and the machining efficiency of the device can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of hot-rolled steel ball processing, and particularly relates to a surface tempering device for hot-rolled steel balls. Background Technique

[0002] Hot-rolled steel balls are a brand-new rolling process technology and a breakthrough in the process technology of the ball mill ball manufacturing industry. After the steel balls are just produced, in order to eliminate or reduce internal stress, reduce brittleness, and prevent deformation and cracking, a tempering device is often used to temper these steel balls.

[0003] After retrieval, a utility model with the Chinese patent publication number CN213977819U discloses a steel ball tempering device, which includes a tempering furnace with heating pipes inside. A placement rack for placing steel balls is arranged in the tempering furnace. The steel ball tempering device also includes a driving motor with an output shaft extending upwards. The output shaft is used to connect to the placement rack or be in transmission cooperation with the placement rack to drive the placement rack to rotate in the tempering furnace, and the output shaft is connected or in transmission cooperation with the placement rack.

[0004] Since the temperature of the steel balls is relatively high after being heated in the tempering furnace, after the heating is completed, it is necessary to wait until the temperature of the steel balls drops before they can be taken, otherwise it is easy to cause burns, and the operation is relatively inconvenient, affecting the processing efficiency. Content of the Utility Model

[0005] The purpose of the utility model is to provide a surface tempering device for hot-rolled steel balls to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A surface tempering device for hot-rolled steel balls includes a bottom plate. A placement component is installed on the top of the bottom plate. The placement component includes a rotating disk rotatably connected to the outer wall of the top of the bottom plate. A toothed ring is fixedly sleeved on the circumferential outer wall of the rotating disk. A second motor is fixedly installed on the outer wall of the top of the bottom plate. A gear is coaxially fixed to the rotating shaft of the second motor. The gear meshes with the toothed ring. An installation frame is coaxially fixed to the outer wall of the top of the rotating disk. The middle parts of the inner walls on both sides of the installation frame are rotatably connected to the same bidirectional lead screw. Threaded connections are made at both ends of the bidirectional lead screw with an installation block, and both installation blocks are in contact with the inner wall of the installation frame.

[0007] As a further preferred of this technical solution, two limiting rods are fixedly connected to the inner walls on both sides of the installation frame. Both installation blocks are sleeved outside the two limiting rods. A first motor is fixedly installed inside the installation frame. The rotating shaft of the first motor is coaxially fixed to one end of the bidirectional lead screw. A mounting cover is fixedly connected to the outer wall of the top of both installation blocks, and the two mounting covers are symmetrically arranged.

[0008] It is possible to drive the two mounting covers to be used alternately without taking out the hot-rolled steel balls that have completed the tempering process to continue processing the next batch, which is beneficial to improving the processing efficiency of the device. Start the first motor inside the mounting frame. The rotating shaft of the first motor drives the bidirectional lead screw to rotate. The two mounting blocks sleeved outside the two limit rods will be driven by the bidirectional lead screw to approach each other. The mounting cover inside the tempering furnace body will be driven by the mounting blocks to disengage. Subsequently, start the second motor on the top of the bottom plate. The rotating shaft of the second motor drives the gear to rotate. The gear can drive the rotating disk to rotate half a circle on the top of the bottom plate through the toothed ring engaged with it. The mounting frame will also be driven by the rotating disk to rotate synchronously. The positions of the two mounting covers will also be swapped. Finally, drive the mounting blocks to move away from each other again. The mounting cover filled with new hot-rolled steel balls will enter the tempering furnace body, and at this time, processing can continue.

[0009] As a further preference of this technical solution, a tempering furnace body is fixedly installed on one side of the outer wall of the top of the bottom plate. An opening is provided outside the tempering furnace body. The mounting cover can enter the opening and form a complete closed space with the tempering furnace body.

[0010] As a further preference of this technical solution, a mounting shaft is rotatably connected to the inner wall of the bottom of the two mounting covers. A plurality of evenly distributed holding frames are fixedly sleeved outside the mounting shaft. A motor is installed inside the mounting cover, and the rotating shaft of the driving motor is coaxially fixed with the mounting shaft.

[0011] As a further preference of this technical solution, a support plate is fixedly connected to the other side of the outer wall of the top of the bottom plate. The mounting cover can be exactly located on the top of the support plate.

[0012] As a further preference of this technical solution, the two mounting covers are made of heat-insulating materials as a whole.

[0013] As a further preference of this technical solution, the transmission ratio between the gear and the toothed ring is greater than one.

[0014] The utility model provides a surface tempering device for hot-rolled steel balls, which has the following beneficial effects:

[0015] By setting up the placement component, the utility model can drive the two mounting covers to be used alternately, without having to take out the hot-rolled steel balls that have completed the tempering process to continue processing the next batch, which is beneficial to improving the processing efficiency of the device. Start the first motor inside the mounting frame. The rotating shaft of the first motor drives the bidirectional lead screw to rotate. The two mounting blocks sleeved outside the two limiting rods will be driven by the bidirectional lead screw to approach each other. The mounting cover inside the tempering furnace body will be driven by the mounting blocks to disengage. Then start the second motor on the top of the bottom plate. The rotating shaft of the second motor drives the gear to rotate. The gear can drive the rotating disk to rotate half a circle on the top of the bottom plate through the toothed ring engaged with it. The mounting frame will also be driven by the rotating disk to rotate synchronously. The positions of the two mounting covers will also be swapped. Finally, drive the mounting blocks to move away from each other again. The mounting cover filled with new hot-rolled steel balls will enter the tempering furnace body, and at this time, processing can continue. Description of the Drawings

[0016] Figure 1 is the overall structural schematic diagram of the utility model;

[0017] Figure 2 is the partial enlarged structural schematic diagram of the placement component of the utility model;

[0018] Figure 3 is of the utility model Figure 1 enlarged structural schematic diagram at A in;

[0019] Figure 4 is of the utility model Figure 2 enlarged structural schematic diagram at B in;

[0020] In the figure: 1, bottom plate; 2, tempering furnace body; 3, opening; 4, mounting shaft; 5, holding frame; 6, support plate; 7, placement component; 701, mounting frame; 702, mounting block; 703, bidirectional lead screw; 704, limiting rod; 705, first motor; 706, mounting cover; 707, rotating disk; 708, toothed ring; 709, second motor; 710, gear. Detailed Embodiment

[0021] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the utility model.

[0022] The utility model provides a technical solution: as Figure 2 , Figure 3As shown in FIGS. 4, in this embodiment, a surface tempering device for hot-rolled steel balls includes a bottom plate 1, and is characterized in that: a placing component 7 is installed on the top of the bottom plate 1. The placing component 7 includes a rotating disk 707 rotatably connected to the outer wall of the top of the bottom plate 1. A toothed ring 708 is fixedly sleeved on the circumferential outer wall of the rotating disk 707. A second motor 709 is fixedly installed on the outer wall of the top of the bottom plate 1. A gear 710 is coaxially fixed to the rotating shaft of the second motor 709. The gear 710 meshes with the toothed ring 708. An installation frame 701 is coaxially fixed to the outer wall of the top of the rotating disk 707. The middle parts of the inner walls on both sides of the installation frame 701 are rotatably connected to the same bidirectional lead screw 703. Threaded connections are made at both ends of the bidirectional lead screw 703 with a mounting block 702, and both mounting blocks 702 are in contact with the inner wall of the installation frame 701.

[0023] Two limiting rods 704 are fixedly connected to the inner walls on both sides of the installation frame 701. Both mounting blocks 702 are sleeved outside the two limiting rods 704. A first motor 705 is fixedly installed inside the installation frame 701. The rotating shaft of the first motor 705 is coaxially fixed to one end of the bidirectional lead screw 703. A mounting cover 706 is fixedly connected to the outer wall of the top of both mounting blocks 702, and the two mounting covers 706 are symmetrically arranged.

[0024] Start the first motor 705 inside the installation frame 701. The rotating shaft of the first motor 705 drives the bidirectional lead screw 703 to rotate. The two mounting blocks 702 sleeved outside the two limiting rods 704 will be driven by the bidirectional lead screw 703 to approach each other. The mounting cover 706 inside the tempering furnace body 2 will be driven by the mounting block 702 to break away. Subsequently, start the second motor 709 on the top of the bottom plate 1. The rotating shaft of the second motor 709 drives the gear 710 to rotate. The gear 710 can drive the rotating disk 707 to rotate half a circle on the top of the bottom plate 1 through the toothed ring 708 meshing with it. The installation frame 701 will also be driven by the rotating disk 707 to rotate synchronously. The positions of the two mounting covers 706 will also be swapped. Finally, drive the mounting blocks 702 to move away from each other again. The mounting cover 706 filled with new hot-rolled steel balls will enter the tempering furnace body 2. At this time, processing can continue, and the steel balls with higher temperature will also be exposed to the external environment, having enough time to be processed.

[0025] As Figure 1 shown, a tempering furnace body 2 is fixedly installed on one side of the outer wall of the top of the bottom plate 1. An opening 3 is provided outside the tempering furnace body 2. The mounting cover 706 can enter the opening 3 and form a complete closed space with the tempering furnace body 2.

[0026] As Figure 1As shown, the inner walls of the bottoms of two mounting covers 706 are rotatably connected to a mounting shaft 4. A plurality of evenly distributed holding frames 5 are fixedly sleeved outside the mounting shaft 4. A motor is installed inside the mounting cover 706, and the rotating shaft of the driving motor is coaxially fixed to the mounting shaft 4. Placing the steel balls in the plurality of holding frames 5 can ensure that they are heated evenly enough, and the motor drives the mounting shaft 4 and the holding frames 5 to rotate, thereby further increasing the heating effect.

[0027] As Figure 1 shown, on the other side of the top outer wall of the bottom plate 1, a support plate 6 is fixedly connected. The mounting cover 706 can be exactly located on top of the support plate 6, which can support the mounting cover 706 outside, thereby avoiding excessive stress on the mounting block 702 caused by the suspension of the mounting cover 706.

[0028] As Figure 1 shown in and Figure 2, the two mounting covers 706 are made of heat-insulating materials as a whole to prevent the heat emitted by the tempering furnace body 2 from escaping to the outside.

[0029] As Figure 3 shown, the transmission ratio between the gear 710 and the toothed ring 708 is greater than one. The gear 710 rotates multiple turns before driving the toothed ring 708 to rotate one turn, which is beneficial to reducing the load on the motor two 709.

[0030] The present utility model provides a surface tempering device for hot-rolled steel balls, and the specific working principle is as follows:

[0031] When the device is working, after a batch of steel balls inside the tempering furnace body 2 complete the tempering process, the motor one 705 inside the mounting frame 701 is started. The rotating shaft of the motor one 705 drives the bidirectional lead screw 703 to rotate. The two mounting blocks 702 sleeved outside the two limit rods 704 will be driven by the bidirectional lead screw 703 to approach each other. The mounting cover 706 inside the tempering furnace body 2 will be driven by the mounting block 702 to move out. Subsequently, the motor two 709 on top of the bottom plate 1 is started. The rotating shaft of the motor two 709 drives the gear 710 to rotate. The gear 710 can drive the rotating disk 707 to rotate half a circle on top of the bottom plate 1 through the toothed ring 708 meshing with it. The mounting frame 701 will also be driven by the rotating disk 707 to rotate synchronously. The positions of the two mounting covers 706 will be swapped. Finally, the mounting blocks 702 are driven to move away from each other again. The mounting cover 706 filled with new hot-rolled steel balls will enter the tempering furnace body 2. At this time, processing can continue, and the steel balls with higher temperature will also be exposed to the external environment, having enough time to be processed.

[0032] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A surface tempering device for hot-rolled steel balls, comprising a bottom plate (1), characterized in that: A placement component (7) is installed on the top of the base plate (1), and the placement component (7) comprises a rotating disk (707) rotatably connected to the outer wall of the top of the base plate (1), and a toothed ring (708) is fixedly provided on the circumferential outer wall of the rotating disk (707). A second motor (709) is fixedly installed on the outer wall of the top of the base plate (1), and a gear (710) is coaxially fixed to the rotating shaft of the second motor (709), and the gear (710) and the toothed ring (708) are meshed. A mounting frame (701) is coaxially fixed to the outer wall of the top of the rotating disk (707), and the middle part of the inner wall on both sides of the mounting frame (701) is rotatably connected to the same bidirectional screw rod (703), and the threaded parts at both ends of the bidirectional screw rod (703) are threadedly connected to a mounting block (702), and the two mounting blocks (702) are both fitted with the inner wall of the mounting frame (701).

2. The surface tempering device for hot-rolled steel balls according to claim 1, characterized in that: Two limit rods (704) are fixedly connected to the inner walls on both sides of the installation frame (701), and the two installation blocks (702) are sleeved outside the two limit rods (704). A motor 1 (705) is fixedly installed inside the installation frame (701), and the rotating shaft of the motor 1 (705) and one end of the bidirectional screw rod (703) are coaxially fixed. A mounting cover (706) is fixedly connected to the outer walls of the tops of the two installation blocks (702), and the two mounting covers (706) are symmetrically arranged.

3. The surface tempering device for hot-rolled steel balls according to claim 2, characterized in that: A tempering furnace body (2) is fixedly mounted on one side of the top outer wall of the bottom plate (1), an opening (3) is provided on the outside of the tempering furnace body (2), and the mounting cover (706) can enter the opening (3) and form a complete closed space with the tempering furnace body (2).

4. The surface tempering device for hot-rolled steel balls according to claim 2, characterized in that: The inner walls of the bottoms of the two mounting covers (706) are rotatably connected to mounting shafts (4), and a plurality of equidistantly distributed containing frames (5) are provided on the outer fixed sleeves of the mounting shafts (4). A motor is installed inside the mounting cover (706), and the drive motor shaft and the mounting shaft (4) are coaxially fixed.

5. The surface tempering device for hot-rolled steel balls according to claim 2, characterized in that: A support plate (6) is fixedly connected to the other side of the top outer wall of the bottom plate (1), and the mounting cover (706) can be located just on the top of the support plate (6).

6. The surface tempering device for hot-rolled steel balls according to claim 2, characterized in that: The two installation covers (706) are made entirely of heat-insulating material.

7. The surface tempering device for hot-rolled steel balls according to claim 1, characterized in that: The transmission ratio between the gear (710) and the gear ring (708) is greater than one.

Citation Information

Patent Citations

  • Steel ball tempering device

    CN213977819U