Crack repairing and flattening device based on highway engineering
By designing a crack repair and flattening device that includes a hydraulic telescopic rod and a roller and scraper assembly driven by a drive motor, the existing device is solved by cumbersome operation and inability to crush synchronously, and efficient repair and flattening of highway cracks is achieved.
Patent Information
- Application Number
- CN202421164025.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing crack repair and flattening device requires multiple processes during the repair process, which is cumbersome to operate and cannot be rolled simultaneously, which increases the work intensity of the staff.
A crack repair and flattening device including a main frame unit and a cleaning and stirring unit is designed, and a roller and scraper assembly driven by a driving motor is used to achieve synchronous repair and flattening of the cracks.
The repair and flattening of cracks on the road through one equipment reduces the operating steps and work intensity of staff and improves the repair efficiency and quality.
Smart Images

Figure CN223017378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of highway engineering, in particular to a crack repair and flattening device based on highway engineering. Background Art
[0002] In recent years, with the development of mechanization technology, some simple crack repair mechanical devices have emerged, such as compactors, hot patch machines, etc., which can improve the repair efficiency and quality. In the early stage of highway construction, crack repair work mainly relied on manual construction, such as manually cleaning cracks and filling repair materials. This method has low efficiency and it is difficult to guarantee the repair effect. After crack repair, compaction is required to integrate the repaired part with the surrounding road surface. Therefore, the crack repair and flattening device needs to have good flattening technology, such as hydraulic systems, vibratory rollers, etc.
[0003] Currently, due to environmental and external force factors, cracks often occur in the asphalt pavement of highways. Therefore, a crack repair and flattening device based on highway engineering is needed to repair and flatten the cracks on the highway. However, the existing crack repair and flattening devices require multiple processes when performing repair and flattening, which is cumbersome for staff to operate. Moreover, the existing crack repair and flattening devices cannot synchronously roll the filled cracks, and subsequent rolling treatment by staff is required, increasing the work intensity of the staff. Summary of the Utility Model
[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Simplifications or omissions may be made in this part, as well as in the abstract and the title of the application, to avoid obscuring the purpose of this part, the abstract, and the title. Such simplifications or omissions shall not be used to limit the scope of the utility model.
[0005] In view of the above problems existing in the existing crack repair and flattening device based on highway engineering, the present utility model is proposed.
[0006] Therefore, the purpose of the present utility model is to provide a crack repair and flattening device based on highway engineering, which is suitable for solving the problems that the existing crack repair and flattening devices require multiple processes when performing repair and flattening, which is cumbersome for staff to operate, and the existing crack repair and flattening devices cannot synchronously roll the filled cracks, and subsequent rolling treatment by staff is required, increasing the work intensity of the staff.
[0007] To solve the above technical problems, the present utility model provides the following technical solution: A crack repair and flattening device based on highway engineering, comprising:
[0008] The main frame unit includes a base and a pusher fixedly installed on one side of the upper end of the base. Four corners of the bottom of the base are fixedly connected with support seats, and each support seat is fixedly connected with a universal wheel at the bottom.
[0009] The cleaning and stirring unit includes a stirring barrel fixedly installed at the end of the upper end of the base away from the pusher. A first driving motor is fixedly connected to the center of the upper end of the stirring barrel. The output shaft of the first driving motor penetrates through the upper end of the stirring barrel and is fixedly connected with a rotating rod. Multiple groups of fixing rods evenly distributed in a circle are fixedly connected to the rotating rod. A discharge pipe is fixedly communicated with the bottom of the outer side wall of the stirring barrel, and a water stop valve is fixedly connected to the discharge pipe. A feed inlet is fixedly installed at the upper end of the stirring barrel. A support plate is fixedly connected to the side wall of the base away from the pusher end. A second driving motor is fixedly connected to the support plate. The output shaft of the driving motor penetrates through the support plate and is fixedly connected with a gear. A plurality of connecting rods are rotatably connected to the bottom of the support plate. A gear meshing with each other is fixedly connected to each connecting rod. A fixing plate is fixedly connected to the bottom of the connecting rod. The cleaning and stirring unit further includes a rolling and flattening assembly for flattening.
[0010] As a preferred scheme of the crack repair and flattening device based on highway engineering of the present utility model, wherein: the rolling and flattening assembly includes first hydraulic telescopic rods symmetrically and fixedly installed at one end of the bottom of the base close to the pusher. A support frame is fixedly connected to the bottom of the first hydraulic telescopic rod. A roller is rotatably connected to the bottom of the support frame. A second hydraulic telescopic rod is fixedly connected to the center of the bottom of the base. A connecting plate is fixedly connected to the bottom of the second hydraulic telescopic rod. The connecting plate is fixedly connected with the support frame. A scraper is fixedly connected to one end of the bottom of the connecting plate away from the support frame.
[0011] As a preferred scheme of the crack repair and flattening device based on highway engineering of the present utility model, wherein: the bottoms of the roller and the scraper are located on the same horizontal plane, and the connecting plate is horizontally placed.
[0012] As a preferred scheme of the crack repair and flattening device based on highway engineering of the present utility model, wherein: a square opening is formed on the support plate, and the discharge pipe is located in the square opening.
[0013] As a preferred scheme of the crack repair and flattening device based on highway engineering of the present utility model, wherein: a protection plate is fixedly connected to the bottom of the support plate, and the protection plate wraps the multiple gears.
[0014] As a preferred scheme of the crack repair and flattening device based on highway engineering of the present utility model, wherein: a brush is fixedly installed at the bottom of the fixing plate, and the bottom of the brush abuts against the ground.
[0015] Advantages of the present utility model: When a crack repair and flattening device based on highway engineering repairs cracks on a highway, the staff pours the repair material into the mixing barrel through the feed port at the upper end of the mixing barrel, and then starts the first driving motor. The rotation of the output shaft of the first driving motor drives the rotating rod to rotate, and the plurality of fixed rods fixedly connected to the rotating rod mix and stir the repair material in the mixing barrel. Then, the staff pushes the push handle to make the brush abut against the crack on the highway, and then starts the second driving motor. The rotation of the output shaft of the second driving motor drives the connecting rod to rotate, so that the plurality of meshing gears fixedly connected to the connecting rod rotate;
[0016] Thereby, the brush fixedly connected to the bottom of the fixing plate rotates, realizing the cleaning of the cracks on the highway. Then, the water stop valve is opened, and the repair material in the mixing barrel flows into the cracks on the highway. Then, the first hydraulic telescopic rod and the second hydraulic telescopic rod are started, so that the support frame and the scraper fixedly connected to the bottoms of the first hydraulic telescopic rod and the second hydraulic telescopic rod move downward, so that the scraper and the roller abut against the ground. The repair material is evenly smeared on the surface of the crack by the scraper, ensuring that the repair material fills the crack and is tightly combined with the road surface. Then, the repair material is pressed and flattened by the roller. Using one device can realize the repair and flattening of the cracks on the highway, thereby reducing the working intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to these drawings. Among them:
[0018] Figure 1 It is a schematic diagram of the overall structure of a crack repair and flattening device based on highway engineering proposed by the present utility model;
[0019] Figure 2 It is a schematic diagram of the internal structure of a crack repair and flattening device based on highway engineering proposed by the present utility model;
[0020] Figure 3 It is a schematic diagram of the bottom structure of a crack repair and flattening device based on highway engineering proposed by the present utility model.
[0021] Description of the Drawings: 100 main frame unit, 101 base, 102 pusher, 103 support base, 104 universal wheel, 200 cleaning and stirring unit, 201 stirring barrel, 202 first driving motor, 203 rotating rod, 204 fixed rod, 205 discharge pipe, 206 water stop valve, 207 feed inlet, 208 support plate, 209 second driving motor, 210 gear, 211 connecting rod, 212 fixing plate, 213 brush, 214 rolling and flattening assembly, 2141 first hydraulic telescopic rod, 2142 support frame, 2143 roller, 2144 connecting plate, 2145 second hydraulic telescopic rod, 2146 scraper, 215 protection plate. Detailed Implementation Modes
[0022] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following provides a detailed description of the specific implementation modes of the present utility model in conjunction with the drawings in the specification.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0024] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that can be included in at least one implementation mode of the present utility model. The "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that mutually excludes other embodiments.
[0025] Furthermore, the present utility model is described in detail in conjunction with the schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally in a non-general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.
[0026] Referring to Figures 1 - 3 , for an embodiment of the present utility model, a crack repair and flattening device based on highway engineering is provided, including a main frame unit 100 and a cleaning and stirring unit 200.
[0027] The main frame unit 100 includes a base 101 and a pusher 102 fixedly installed on one side of the upper end of the base 101. Four corners of the bottom of the base 101 are fixedly connected with support bases 103, and each support base 103 is fixedly connected with a universal wheel 104 at the bottom;
[0028] The cleaning and stirring unit 200 includes a stirring barrel 201 fixedly installed at one end of the upper end of the base 101 away from the pusher 102. At the center of the upper end of the stirring barrel 201, a first driving motor 202 is fixedly connected. The output shaft of the first driving motor 202 penetrates through the upper end of the stirring barrel 201 and is fixedly connected with a rotating rod 203. Multiple fixed rods 204 evenly distributed in a circle are fixedly connected to the rotating rod 203. At the bottom of the outer side wall of the stirring barrel 201, a discharge pipe 205 is fixedly communicated. A water stop valve 206 is fixedly connected to the discharge pipe 205. An inlet 207 is fixedly installed at the upper end of the stirring barrel 201. At one end of the side wall of the base 101 away from the pusher 102, a support plate 208 is fixedly connected. A square opening is formed in the support plate 208, and the discharge pipe 205 is located in the square opening;
[0029] A second driving motor 209 is fixedly connected to the support plate 208. The output shaft of the driving motor penetrates through the support plate 208 and is fixedly connected with a gear 210. A protection plate 215 is fixedly connected to the bottom of the support plate 208. The protection plate 215 wraps multiple gears 210. Multiple connecting rods 211 are rotatably connected to the bottom of the support plate 208. A gear 210 engaged with each other is fixedly connected to each connecting rod 211. A fixing plate 212 is fixedly connected to the bottom of the connecting rod 211. A brush 213 is fixedly installed at the bottom of the fixing plate 212. The bottom of the brush 213 abuts against the ground. The cleaning and stirring unit 200 further includes a rolling and flattening assembly 214 for flattening;
[0030] The rolling and flattening assembly 214 includes a first hydraulic telescopic rod 2141 symmetrically and fixedly installed at one end of the bottom of the base 101 close to the pusher 102. A support frame 2142 is fixedly connected to the bottom of the first hydraulic telescopic rod 2141. A roller 2143 is rotatably connected to the bottom of the support frame 2142. A second hydraulic telescopic rod 2145 is fixedly connected to the center of the bottom of the base 101. A connecting plate 2144 is fixedly connected to the bottom of the second hydraulic telescopic rod 2145. The connecting plate 2144 is fixedly connected with the support frame 2142. A scraper 2146 is fixedly connected to one end of the bottom of the connecting plate 2144 away from the support frame 2142. The bottoms of the roller 2143 and the scraper 2146 are located on the same horizontal plane, and the connecting plate 2144 is horizontally placed.
[0031] During use, when a crack repair and flattening device based on highway engineering repairs cracks on the highway, the staff pours the repair material into the mixing barrel 201 through the feed port 207 at the upper end of the mixing barrel 201, and then starts the first driving motor 202. By rotating the output shaft of the first driving motor 202, the rotating rod 203 is driven to rotate. Through the multiple fixing rods 204 fixedly connected to the rotating rod 203, the repair material in the mixing barrel 201 is mixed and stirred. Then the staff pushes the push handle 102 to make the brush 213 abut against the crack on the highway, and then starts the second driving motor 209. By rotating the output shaft of the second driving motor 209, the connecting rod 211 is driven to rotate, so that the multiple meshing gears 210 fixedly connected to the connecting rod 211 rotate;
[0032] Thereby, the brush 213 fixedly connected to the bottom of the fixing plate 212 rotates, so as to realize the cleaning of the cracks on the highway. Then the water stop valve 206 is opened, and the repair material in the mixing barrel 201 flows into the cracks on the highway. Then the first hydraulic telescopic rod 2141 and the second hydraulic telescopic rod 2145 are started to make the support frame 2142 and the scraping plate 2146 fixedly connected to the bottoms of the first hydraulic telescopic rod 2141 and the second hydraulic telescopic rod 2145 move downward, so that the scraping plate 2146 and the roller 2143 abut against the ground. The repair material is evenly smeared on the surface of the crack through the scraping plate 2146 to ensure that the repair material fills the crack and is tightly combined with the road surface. Then the repair material is pressed and flattened through the roller 2143. Using one device can realize the repair and flattening of the cracks on the highway, thereby reducing the work intensity of the staff.
[0033] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. A crack repair and flattening device based on highway engineering, characterized in that: include: The main frame unit (100) comprises a base (101) and a push handle (102) fixedly mounted on one side of the upper end of the base (101); four corners of the bottom of the base (101) are fixedly connected to support seats (103); and the bottom of each support seat (103) is fixedly connected to a universal wheel (104); The cleaning and stirring unit (200) comprises a stirring barrel (201) fixedly mounted on an upper end of a base (101) away from a push handle (102), a first driving motor (202) fixedly connected to the center of the upper end of the stirring barrel (201), an output shaft of the first driving motor (202) passing through the upper end of the stirring barrel (201) and fixedly connected to a rotating rod (203), a plurality of groups of fixed rods (204) evenly distributed in a circumference are fixedly connected to the rotating rod (203), a discharge pipe (205) is fixedly connected to the bottom of the outer wall of the stirring barrel (201), a water stop valve (206) is fixedly connected to the discharge pipe (205), and a stop valve (206) is fixedly connected to the upper end of the stirring barrel (201). A feed port (207) is fixedly installed, and a support plate (208) is fixedly connected to one end of the side wall of the base (101) away from the push handle (102), and a second drive motor (209) is fixedly connected to the support plate (208). The output shaft of the drive motor passes through the support plate (208) and is fixedly connected to a gear (210). The bottom of the support plate (208) is rotatably connected to a plurality of connecting rods (211), and each of the connecting rods (211) is fixedly connected to a meshing gear (210). The bottom of the connecting rod (211) is fixedly connected to a fixed plate (212), and the cleaning and stirring unit (200) also includes a rolling flattening component (214) for flattening.
2. A crack repair and flattening device based on highway engineering according to claim 1, characterized in that: The rolling flattening assembly (214) comprises a first hydraulic telescopic rod (2141) symmetrically fixedly mounted at the bottom of the base (101) near one end of the push handle (102); the bottom of the first hydraulic telescopic rod (2141) is fixedly connected to a support frame (2142); the bottom of the support frame (2142) is rotatably connected to a roller (2143); a second hydraulic telescopic rod (2145) is fixedly connected to the center of the bottom of the base (101); the bottom of the second hydraulic telescopic rod (2145) is fixedly connected to a connecting plate (2144); the connecting plate (2144) is fixedly connected to the supporting frame (2142); and the bottom of the connecting plate (2144) away from the supporting frame (2142) is fixedly connected to a scraper (2146).
3. The crack repair and flattening device based on highway engineering according to claim 2 is characterized by: The bottoms of the roller (2143) and the scraper (2146) are located on the same horizontal plane, and the connecting plate (2144) is placed horizontally.
4. The crack repair and flattening device based on highway engineering according to claim 1 is characterized by: The support plate (208) is provided with a square opening, and the discharge pipe (205) is located in the square opening.
5. The crack repairing and flattening device based on highway engineering according to claim 1 is characterized in that: A protection plate (215) is fixedly connected to the bottom of the support plate (208), and the protection plate (215) wraps the plurality of gears (210).
6. The crack repair and flattening device based on highway engineering according to claim 1, characterized in that: A brush (213) is fixedly mounted on the bottom of the fixing plate (212), and the bottom of the brush (213) is against the ground.