Inverter generator set

By setting the inverter on the side of the engine in the generator set and using the cooling air generated by the engine impeller for blow-air cooling, the problem of insufficient cooling of the inverter is solved, achieving a more efficient heat dissipation effect and reducing costs.

CN223018730UActive Publication Date: 2025-06-24SUMEC MACHINERY & ELECTRIC CO LTD +1
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Patent Information

Application Number
CN202422011035.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-24
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

In the prior art, the inverter module is insufficiently cooled in the generator set, resulting in unstable equipment operation and complex cooling methods, which increases costs.

Method used

By setting an inverter on the side of the engine, and using the cooling air generated by the engine impeller to blow air cooling the inverter through the deflector and the air duct, heat dissipation ribs are provided on the outer surface of the inverter to enhance the heat dissipation effect.

Benefits of technology

It effectively reduces the temperature of the inverter, ensures its normal operation, reduces the overall height and volume of the generator set, and reduces packaging and transportation costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides an inverter generator set, and relates to the technical field of generator sets, the inverter generator set comprises an engine, an inverter, a rack and an air inducing shell, the engine is fixedly arranged at the bottom of the rack, and an impeller is arranged in a wind scooper of the engine; a flow guide plate is arranged in the side, away from the engine cylinder head, of the wind scooper. The flow guide plate and the wind scooper are matched in the axial direction of the engine to form a first air outlet. The air inducing shell is fixedly arranged on the engine, the air inducing shell and the air guiding cover form an air inducing channel, and the air inducing channel is located at the first air outlet. The inverter is vertically arranged on the side edge of the engine and located at an air outlet of the air inducing channel. The inverter generator set provided by the embodiment of the utility model can effectively cool the inverter, so that the normal work of the inverter is ensured, and the inverter generator set is low in cost.
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Description

Technical Field

[0001] The present application relates to the technical field of generator sets, and particularly to an inverter generator set. Background Art

[0002] In the power system, the generator set is one of the core devices, and its operating state directly affects the stability of the power system. Among them, the inverter module is an important part of the generator set, and its working efficiency and stability have an important impact on the performance of the generator set. However, a large amount of heat is generated during the operation of the inverter module. If this heat cannot be dissipated in time, it will seriously affect the normal operation of the inverter module and may even cause its damage. Therefore, how to effectively cool the inverter module and ensure its normal operation is a problem that must be solved in the design of the generator set.

[0003] In the prior art, the inverter module is usually arranged above the engine, and then holes are opened in the engine air guide cover, and at the same time, a large number of cumbersome air ducts are made to cool the inverter module. However, this cooling method has the following problems: First, opening holes in the engine air guide cover can only dissipate heat from a small part of the inverter module and cannot completely cover the heat dissipation surface of the entire inverter module; second, it is necessary to make a cumbersome air duct structure, resulting in an increase in cost; finally, arranging the inverter module above the engine will greatly increase the height of the generator set, resulting in an increase in the overall volume of the generator set and an increase in packaging and transportation costs.

[0004] Therefore, the prior art has defects and needs to be improved and developed. Utility Model Content

[0005] The embodiment of the present application provides an inverter generator set, which can effectively cool the inverter (inverter module), thereby ensuring the normal operation of the inverter, and the inverter generator set has a low cost.

[0006] The embodiment of the present application provides an inverter generator set, including an engine, an inverter, a frame and an air induction shell;

[0007] The engine is fixedly arranged at the bottom of the frame, and an impeller is arranged in the air guide cover of the engine;

[0008] A flow guide plate is arranged on the inner side of the air guide cover far from the engine cylinder head side, and the flow guide plate and the air guide cover cooperate to form a first air outlet in the axial direction of the engine;

[0009] The air induction shell is fixedly arranged on the engine and forms an air induction channel with the air guide cover, and the air induction channel is located at the first air outlet;

[0010] The inverter is vertically arranged on the side of the engine and is located at the air outlet of the air guiding channel.

[0011] In the inverter generator set described in the embodiment of the present application, a plurality of heat dissipation ribs are spaced apart on the outer surface of the inverter, and the plurality of heat dissipation ribs correspond to the air outlet of the air guiding channel.

[0012] In the inverter generator set described in the embodiment of the present application, the plurality of heat dissipation ribs are arranged horizontally.

[0013] In the inverter generator set described in the embodiment of the present application, the inverter is arranged at the air inlet near the starting pull plate of the engine or on the side far from the starting pull plate of the engine.

[0014] In the inverter generator set described in the embodiment of the present application, when the inverter is arranged on the side far from the starting pull plate of the engine, the inverter generator set further includes a wind pressing plate;

[0015] The wind pressing plate is fixed on the air guiding shell by standard parts, faces the heat dissipation ribs, and keeps a certain distance from the heat dissipation ribs.

[0016] In the inverter generator set described in the embodiment of the present application, the inverter is fixed on the frame by a connecting piece or directly fixed on the air guiding cover.

[0017] In the inverter generator set described in the embodiment of the present application, a generator is further included;

[0018] The generator is fixedly arranged on the crankshaft of the engine.

[0019] In the inverter generator set described in the embodiment of the present application, a fuel tank is further included;

[0020] The fuel tank is arranged on the upper part of the engine and fixed on the frame.

[0021] In the inverter generator set described in the embodiment of the present application, the fuel tank and the frame are fixedly connected by a first connecting piece.

[0022] In the inverter generator set described in the embodiment of the present application, a shock pad and a support plate are further included, and the engine is connected and fixed to the support plate and the frame through the shock pad;

[0023] The lower metal part of the shock pad is provided with an opening, and the support plate is provided with a hook structure, and the hook structure extends out of the opening of the shock pad to form a limiting structure.

[0024] The inverter generator set provided by the embodiment of the present application includes an engine, an inverter, a frame, and an air guide housing. The engine is fixedly arranged at the bottom of the frame. A flow guide plate is arranged on the inner side of the air guide cover of the engine away from the engine cylinder head side. The flow guide plate and the air guide cover cooperate to form a first air outlet in the axial direction of the engine. The air guide housing is fixedly arranged on the engine and forms an air guide channel with the air guide cover. The air guide channel is located at the first air outlet. The inverter is vertically arranged on the side of the engine, at the air outlet of the air guide channel, and close to the air inlet of the starting pull plate of the engine. When the engine operates, the impeller in the air guide cover rotates to generate cooling air. At this time, a part of the cooling air cools the engine cylinder head part, and the other part of the cooling air flows through the flow guide plate to the air guide channel, thereby blowing and cooling the inverter. In addition, since the inverter is arranged on the side of the engine instead of above the engine, the overall height of the inverter generator set is reduced, thereby reducing the overall volume of the inverter generator set and lowering the packaging and transportation costs. Description of the Drawings

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0026] Figure 1 It is a schematic structural diagram of the inverter generator set provided by the embodiment of the present application.

[0027] Figure 2 It is a sectional view of the inverter generator set provided by the embodiment of the present application.

[0028] Figure 3 It is a schematic structural diagram of the air guide cover provided by the embodiment of the present application.

[0029] Figure 4 It is a schematic structural diagram of the air guide housing provided by the embodiment of the present application.

[0030] Figure 5 It is a schematic diagram of the cooling air flow direction when the engine is running in the inverter generator set provided by the embodiment of the present application.

[0031] Figure 6 It is a schematic diagram of the cooling air flow direction when the inverter is arranged on the side away from the pull plate in the inverter generator set provided by the embodiment of the present application.

[0032] Figure 7 It is a schematic structural diagram of the air pressure plate in the inverter generator set provided by the embodiment of the present application.

[0033] Figure 8Schematic diagram of the first air outlet when the inverter is arranged on the side far from the pull plate in the inverter generator set provided by the embodiment of the present application.

[0034] Figure 9 Schematic diagram of the anti-collision fixing structure of the inverter generator set provided by the embodiment of the present application.

[0035] Explanation of the reference numerals in the drawings:

[0036] 10 - Engine 20 - Inverter 30 - Frame

[0037] 40 - Air guide shell 50 - Deflector 60 - Heat dissipation ribs

[0038] 70 - Generator 80 - Fuel tank 90 - Silencer

[0039] 100 - Panel assembly 101 - Air guide cover 102 - Impeller

[0040] 110 - Shock pad 120 - Support plate 130 - Air compression plate Detailed implementation manners

[0041] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.

[0042] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present application, "a plurality" means two or more, unless otherwise specifically defined.

[0043] In the description of the present application, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a connection that allows mutual communication; it can be directly connected, or indirectly connected through an intermediate medium, and can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0044] In the present application, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features between them. Moreover, the first feature being "above", "over", and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "below", and "beneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.

[0045] The following disclosure provides many different embodiments or examples for implementing different structures of the present application. To simplify the disclosure of the present application, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present application. In addition, the present application may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.

[0046] An embodiment of the present application provides an inverter generator set. Refer to Figures 1 to 5 , the inverter generator set includes an engine 10, an inverter 20, a frame 30, and an air guide housing 40.

[0047] The engine 10 is fixedly arranged at the bottom of the frame 30, and an impeller is arranged in the air guide cover 101 of the engine.

[0048] A flow guide plate 50 is arranged inside the air guide cover 101 on the side away from the cylinder head of the engine 10. The flow guide plate 50 and the air guide cover 101 cooperate to form a first air outlet in the axial direction of the engine 10.

[0049] As Figure 3As shown in the figure, a deflector 50 is provided on the inner side of the air guide cover 101 away from the cylinder head side of the engine 10. The deflector 50 cooperates with the air guide cover 101 to form an air outlet in the axial direction of the engine 10.

[0050] The air induction housing 40 is fixedly provided on the engine 10 and forms an air induction channel with the air guide cover 101. The air induction channel is located at the first air outlet.

[0051] As Figure 2 shown, the air induction housing 40 is fixedly provided on the engine 10 and forms an air induction channel with the air guide cover 101 at the first air outlet. Among them, when the engine 10 operates, the internal impeller 102 rotates to generate cooling air. At this time, a part of the cooling air cools the cylinder head part of the engine 10, and the other part of the cooling air flows through the deflector 50 to the air induction channel.

[0052] The inverter 20 is vertically arranged on the side of the engine 10 and is located at the air outlet of the air induction channel.

[0053] As Figure 2 shown, by arranging the inverter 20 on the side of the engine 10 instead of above the engine 10, the overall height of the inverter generator set is reduced, and then the overall volume of the inverter generator set is reduced, and the packaging and transportation costs are reduced.

[0054] In the embodiment of the present application, when the engine 10 operates, the internal impeller 102 rotates to generate cooling air. At this time, a part of the cooling air cools the cylinder head part of the engine 10, and the other part of the cooling air flows through the deflector 50 to the air induction channel, so as to blow and cool the inverter 20 (as Figure 5 shown); in addition, since the inverter 20 is arranged on the side of the engine 10 instead of above the engine 10, the overall height of the inverter generator set is reduced, thereby reducing the overall volume of the inverter generator set and reducing the packaging and transportation costs.

[0055] In some embodiments, a plurality of heat dissipation ribs 60 are spaced apart on the outer surface of the inverter 20, and the plurality of heat dissipation ribs 60 correspond to the air outlet of the air induction channel.

[0056] Among them, the heat dissipation ribs 60 are used to better dissipate heat from the inverter 20. At the same time, by arranging the plurality of heat dissipation ribs 60 at the air outlet of the air induction channel, the inverter 20 can be better cooled.

[0057] In some embodiments, the plurality of heat dissipation ribs 60 are arranged horizontally.

[0058] As Figure 2 shown, the plurality of heat dissipation ribs 60 are horizontally arranged on the outer surface of the inverter 20.

[0059] In some embodiments, the inverter 20 is disposed at the air inlet of the starting puller of the engine close thereto or on one side away from the starting puller of the engine.

[0060] Among them, by disposing the inverter 20 at the air inlet of the starting puller of the engine 10 close thereto, part of the heat generated by the inverter 20 can be taken away by the starting puller, greatly improving the heat dissipation efficiency.

[0061] In some embodiments, when the inverter 20 is disposed on one side away from the starting puller of the engine 10, the inverter generating set further includes a wind pressing plate 130; the wind pressing plate 130 is fixed on the air guiding housing 40 by standard parts, faces the heat dissipation ribs 60, and keeps a certain distance from the heat dissipation ribs 60.

[0062] In some embodiments, the inverter 20 is fixed on the frame 30 by a connecting member or directly fixed on the air guiding cover 101.

[0063] In some embodiments, the inverter generating set further includes a generator 70, and the generator 70 is fixedly disposed on the crankshaft of the engine 10.

[0064] In some embodiments, the inverter generating set further includes a fuel tank 80, and the fuel tank 80 is disposed on the upper part of the engine 10 and fixed on the frame 30.

[0065] In some embodiments, the fuel tank 80 and the frame 30 are fixedly connected by a first connecting member.

[0066] Among them, the first connecting member may be a screw. It should be noted that the first connecting member is not limited to a screw, and any component that can fixedly connect the fuel tank 80 and the frame 30 can be used as the first connecting member, and those skilled in the art can set it according to the actual situation and will not be specifically limited herein.

[0067] In some embodiments, the inverter generating set further includes a muffler 90, and the muffler 90 is fixedly disposed on the exhaust port of the engine 10.

[0068] In some embodiments, the inverter generating set further includes a panel assembly 100, and the panel assembly 100 is disposed on the side of the frame 30 and fixed on the frame 30.

[0069] As Figure 1 shown, the panel assembly 100 is disposed on the side of the frame 30 and fixed on the frame 30.

[0070] In some embodiments, the panel assembly 100 and the frame 30 are fixedly connected by a second connecting member.

[0071] Among them, the second connecting member can be a screw. It should be noted that the second connecting member is not limited to a screw. As long as the component that can fixedly connect the panel assembly 100 to the frame 30 can be used as the second connecting member, and those skilled in the art can set it according to the actual situation, and no specific limitation is made here.

[0072] In some embodiments, the inverter generator set further includes a shock pad 110 and a support plate 120. The engine 10 is fixedly connected to the support plate 120 and the frame 30 through the shock pad 110; the lower metal part of the shock pad 110 is provided with an opening, and the support plate 120 is provided with a hook structure, and the hook structure extends out of the opening of the shock pad 110 to form a limiting structure.

[0073] In summary, the inverter generator set provided by the embodiments of the present application includes an engine 10, an inverter 20, a frame 30, and an air guide housing 40. The engine 10 is fixedly arranged at the bottom of the frame 30; a flow guide plate 50 is arranged on the inner part of the air guide cover 101 of the engine 10 away from the cylinder head side of the engine 10, and the flow guide plate 50 and the air guide cover 101 cooperate to form a first air outlet in the axial direction of the engine 10; the air guide housing 40 is fixedly arranged on the engine 10 and forms an air guide channel with the air guide cover 101, and the air guide channel is located at the first air outlet; the inverter 20 is vertically arranged on the side of the engine 10, at the air outlet of the air guide channel, and close to the air inlet of the starting pull disc of the engine 10. When the engine 10 operates, the internal impeller 102 rotates to generate cooling air. At this time, a part of the cooling air cools the cylinder head part of the engine 10, and the other part of the cooling air flows through the flow guide plate 50 to the air guide channel, thereby blowing and cooling the inverter 20; in addition, since the inverter 20 is arranged on the side of the engine 10 instead of above the engine 10, the overall height of the inverter generator set is reduced, thereby reducing the overall volume of the inverter generator set and lowering the packaging and transportation costs; finally, since the inverter 20 is close to the air inlet of the starting pull disc of the engine 10, part of the heat generated by the inverter 20 can be taken away by the starting pull disc, greatly improving the heat dissipation efficiency.

[0074] In the above embodiments, the descriptions of the various embodiments have their own emphases. For the parts not detailed in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0075] The above has introduced in detail an inverter generator set provided by an embodiment of the present application. Specific examples are used in this article to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. An inverter generator set, characterized in that: Including engine, inverter, frame and induced draft casing; The engine is fixedly arranged at the bottom of the frame, and an impeller is arranged in the air guide cover of the engine; The air guide cover is provided with a guide plate inside the side away from the engine cylinder head, and the guide plate cooperates with the air guide cover to form a first air outlet in the axial direction of the engine; The air induction housing is fixedly arranged on the engine and forms an air induction channel with the air guide cover, and the air induction channel is located at the first air outlet; The inverter is vertically arranged on the side of the engine and is located at the air outlet of the air duct.

2. The inverter generator set according to claim 1, characterized in that: A plurality of heat dissipation ribs are arranged at intervals on the outer surface of the inverter, and the plurality of heat dissipation ribs correspond to the air outlets of the air duct.

3. The inverter generator set according to claim 2, characterized in that: A plurality of the heat dissipation ribs are arranged transversely.

4. The inverter generator set according to claim 2, characterized in that: The inverter is arranged at an air inlet close to a start pull plate of the engine or at a side away from the start pull plate of the engine.

5. The inverter generator set according to claim 4, characterized in that: When the inverter is arranged on a side away from the start pull plate of the engine, the inverter generator set further comprises an air pressure plate; The air pressure plate is fixed on the air induction shell through standard parts, faces the heat dissipation ribs, and keeps a certain distance from the heat dissipation ribs.

6. The inverter generator set according to claim 1, characterized in that: The inverter is fixed on the frame through a connecting piece or directly fixed on the air guide cover.

7. The inverter generator set according to claim 1, characterized in that: Also includes a generator; The generator is fixedly arranged on the crankshaft of the engine.

8. The inverter generator set according to claim 1, characterized in that: Also includes fuel tank; The oil tank is arranged on the upper part of the engine and fixed on the frame.

9. The inverter generator set according to claim 8, characterized in that: The oil tank is fixedly connected to the frame via a first connecting member.

10. The inverter generator set according to claim 1, characterized in that: It also includes a shock-absorbing pad and a support plate, and the engine is connected and fixed to the support plate and the frame through the shock-absorbing pad; An opening is provided in the metal piece under the shock-absorbing pad, and a hook structure is provided on the support plate. The hook structure extends out of the opening of the shock-absorbing pad to form a limiting structure.