Automatic formwork erecting device for pipeline repair
By designing an automatic mold support device for pipeline repair, the driving motor drives the arc plate to move, the problem of high maintenance costs in the prior art is solved, and the effect of reducing maintenance costs and simplifying the replacement of arc plates is achieved.
Patent Information
- Application Number
- CN202420947422.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing automatic mold support device is costly to maintain when used, especially because the four groups of linear motors drive corresponding arc plates increases the probability of damage.
An automatic mold support device for pipe repair is designed, including a circular shell, a first telescopic rod, a drive wheel and a pushing mechanism. By starting the drive motor, the circular plate drives the spiral plate to slide in the guide groove, and pushes the push plate to drive the arc plate to move. One set of drive motors is used to drive four groups of arc plates to move at the same time, reducing maintenance costs.
By reducing the probability of moving damage of the curved plate, the maintenance cost of the automatic mold support device is reduced and the replacement process of the curved plate is simplified.
Smart Images

Figure CN223019768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline automatic formwork support devices, and specifically relates to an automatic formwork support device for pipeline repair. Background Technique
[0002] After some pipelines have been used for many years or are impacted, the phenomenon of pipeline indentation is likely to occur. For some pipelines with a small diameter where workers cannot enter, an automatic formwork support device needs to be used for repair. There are still certain defects in the existing automatic formwork support devices when in use, such as;
[0003] Publication number: CN215410837U, proposed: an automatic formwork support device for pipeline repair; including a support frame, the support frame is a hollow cylindrical structure, and two driving wheels are arranged at the bottom of the support frame, and a plurality of support mechanisms are evenly arranged along the circumference of the support frame. Through the setting of the driving wheels, the support frame can walk inside the pipeline; through the uniform arrangement of a plurality of support mechanisms along the circumference of the support frame, the work of repairing the indented pipeline can be realized.
[0004] In the above document: driving four corresponding arc plates through four linear motors increases the probability of damage and the later maintenance cost is relatively high. Based on this, an automatic formwork support device for pipeline repair is specifically proposed to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide an automatic formwork support device for pipeline repair to solve the problem that most of the existing automatic formwork support devices in the market have relatively high maintenance costs proposed in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: an automatic formwork support device for pipeline repair, including: a circular shell, a first telescopic rod, a driving wheel and a pushing mechanism;
[0007] The outside of the circular shell is connected with a first telescopic rod, the end of the first telescopic rod is connected with a driving wheel, and a pushing mechanism is arranged inside the circular shell;
[0008] An installation mechanism is arranged inside the pushing mechanism, an arc plate is connected above the installation mechanism, an observation head is connected to the front of the circular shell, a wireless controller is connected to the front of the circular shell near the observation head, a storage battery is connected to the front of the circular shell near the wireless controller, a second telescopic rod is connected to the outside of the circular shell far from the second one, and a driven wheel is connected to the end of the second telescopic rod.
[0009] Preferably, the pushing mechanism includes: a push plate, a guiding groove, a spiral plate, a circular plate, a driving motor and a reduction box, and the push plate penetrates and slides inside the inner wall of the circular shell.
[0010] Preferably, a guiding groove is formed in the back of the pushing plate, a spiral plate is slidably connected in the guiding groove, and a circular plate is fixedly connected to the back of the spiral plate.
[0011] Preferably, a driving motor is connected to the back of the circular shell, an output end of the driving motor is connected to a speed reducer, the speed reducer is connected to the back of the circular shell, and an output end of the speed reducer penetrates and rotates inside the inner wall of the circular shell, and the circular plate is connected to the output end of the speed reducer.
[0012] Preferably, the installation mechanism includes: an L-shaped groove, a stopper, a T-shaped block, a through hole, an L-shaped rod, a pushing handle and a spring. An L-shaped groove is formed at an end of the pushing plate, a stopper is fixedly connected to an inner wall of the L-shaped groove, a T-shaped block is abutted above the stopper, the T-shaped block is slidably connected in the L-shaped groove, and the T-shaped block is fixedly connected to a bottom of the arc-shaped plate.
[0013] Preferably, a through hole is formed in the T-shaped block, and an L-shaped rod is slidably connected in the through hole.
[0014] Preferably, a pushing handle is connected to one side of the L-shaped rod, and the pushing handle penetrates and slides inside the inner wall of the L-shaped groove.
[0015] Preferably, a spring is connected to an end of the L-shaped rod away from the pushing handle, and the spring is connected to the inner wall of the L-shaped groove.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: For the automatic formwork support device for pipeline repair, by starting the driving motor to drive the circular plate to rotate, the circular plate drives the spiral plate to slide in the guiding groove, pushes the pushing plate to drive the arc-shaped plate to move, and drives four arc-shaped plates to move simultaneously by a group of driving motors, thereby reducing the maintenance cost of the automatic formwork support device. By pressing the pushing handle to drive the L-shaped rod to be pulled out from the through hole, pulling the arc-shaped plate to be removed, inserting the T-shaped block at the bottom of the arc-shaped plate to be replaced into the L-shaped groove, and releasing the pushing handle to fix the arc-shaped plate, it is convenient to replace the arc-shaped plate of the automatic formwork support device. The specific content is as follows:
[0017] 1. By starting the driving motor to drive the circular plate to rotate, the circular plate drives the spiral plate to rotate, drives the pushing plate to drive the arc-shaped plate to move, applies pressure to the sunken part of the pipeline, and drives four arc-shaped plates to move simultaneously by a group of driving motors, thereby reducing the maintenance cost of the automatic formwork support device;
[0018] 2. By pressing the pushing handle to drive the L-shaped rod to be pulled out from the through hole and compressing the spring, pulling the arc-shaped plate to drive the T-shaped block to be pulled out, inserting the T-shaped block at the bottom of the arc-shaped plate to be replaced into the L-shaped groove, and releasing the pushing handle, the spring pushes the L-shaped rod to be inserted into the through hole to fix the arc-shaped plate, thereby facilitating the replacement of the arc-shaped plate of the automatic formwork support device. Description of the Drawings
[0019] Figure 1 This is the front view structural schematic diagram of the present utility model;
[0020] Figure 2 This is the schematic diagram of the spiral plate of the present utility model;
[0021] Figure 3 This is the schematic diagram of the guiding groove of the present utility model;
[0022] Figure 4 This is the schematic diagram of the driving motor of the present utility model;
[0023] Figure 5 This is the schematic diagram of the circular plate of the present utility model;
[0024] Figure 6 This is the enlarged view of the structure of part A of the present utility model.
[0025] In the figure: 1, circular shell; 2, first telescopic rod; 3, driving wheel; 4, pushing mechanism; 401, push plate; 402, guiding groove; 403, spiral plate; 404, circular plate; 405, driving motor; 406, reduction box; 5, mounting mechanism; 501, L-shaped groove; 502, stop block; 503, T-shaped block; 504, through hole; 505, L-shaped rod; 506, push handle; 507, spring; 6, arc-shaped plate; 7, observation head; 8, wireless controller; 9, storage battery; 10, second telescopic rod; 11, driven wheel. Specific embodiments
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] Please refer to Figures 1 - 5 , the present utility model provides a technical solution: an automatic formwork support device for pipeline repair, including: circular shell 1, first telescopic rod 2, driving wheel 3 and pushing mechanism 4;
[0028] The outside of the circular shell 1 is connected with the first telescopic rod 2, the end of the first telescopic rod 2 is connected with the driving wheel 3, and the inside of the circular shell 1 is provided with a pushing mechanism 4; a mounting mechanism 5 is arranged in the pushing mechanism 4, an arc-shaped plate 6 is connected above the mounting mechanism 5, an observation head 7 is connected to the front of the circular shell 1, a wireless controller 8 is connected to the front of the circular shell 1 near the observation head 7, a storage battery 9 is connected to the front of the circular shell 1 near the wireless controller 8, a second telescopic rod 10 is connected to the outside of the circular shell 1 far from the second one, and the end of the second telescopic rod 10 is connected with a driven wheel 11.
[0029] The driving mechanism 4 includes: a push plate 401, a guiding groove 402, a spiral plate 403, a circular plate 404, a driving motor 405 and a reduction gearbox 406. The push plate 401 slides through the inner wall of the circular shell 1. A guiding groove 402 is formed on the back of the push plate 401. A spiral plate 403 is slidably connected in the guiding groove 402. A circular plate 404 is fixedly connected to the back of the spiral plate 403. The back of the circular shell 1 is connected with a driving motor 405. The output end of the driving motor 405 is connected with a reduction gearbox 406. The reduction gearbox 406 is connected to the back of the circular shell 1, and the output end of the reduction gearbox 406 penetrates and rotates in the inner wall of the circular shell 1. The circular plate 404 is connected to the output end of the reduction gearbox 406.
[0030] During specific implementation, by starting the driving motor 405 to drive the gear set in the reduction gearbox 406 to rotate, the reduction gearbox 406 reduces the speed and increases the torque to drive the circular plate 404 to rotate. The circular plate 404 drives the front spiral plate 403 to rotate and slide in the guiding groove 402 in the push plate 401. When the spiral plate 403 rotates, it drives the four groups of push plates 401 to move simultaneously, driving the corresponding arc plates 6 to move synchronously, applying pressure to the sunken part of the pipeline to restore the sunken part of the pipeline. By using a set of driving motor 405 to drive the four groups of arc plates 6 to move simultaneously, the maintenance cost of the automatic formwork device is reduced.
[0031] Refer to Figure 1 、 Figure 2 and Figure 6 It can be known that the installation mechanism 5 includes: an L-shaped groove 501, a stopper 502, a T-shaped block 503, a through hole 504, an L-shaped rod 505, a push handle 506 and a spring 507. An L-shaped groove 501 is formed at the end of the push plate 401. A stopper 502 is fixedly connected to the inner wall of the L-shaped groove 501. A T-shaped block 503 is abutted above the stopper 502. The T-shaped block 503 is slidably connected in the L-shaped groove 501, and the T-shaped block 503 is fixedly connected to the bottom of the arc plate 6. A through hole 504 is formed in the T-shaped block 503. An L-shaped rod 505 is slidably connected in the through hole 504. One side of the L-shaped rod 505 is connected with a push handle 506. The push handle 506 slides through the inner wall of the L-shaped groove 501. One end of the L-shaped rod 505 away from the push handle 506 is connected with a spring 507. The spring 507 is connected to the inner wall of the L-shaped groove 501.
[0032] During specific implementation, the L-shaped rod 505 is driven to move by pressing the push handle 506, and the L-shaped rod 505 is pulled out from the through hole 504, and the spring 507 is compressed to release the limit on the T-shaped block 503. Then, the arc-shaped plate 6 is directly pulled to drive the T-shaped block 503 to be pulled out from the L-shaped groove 501. The T-shaped block 503 at the bottom of the arc-shaped plate 6 to be replaced is inserted into the L-shaped groove 501 and abuts against the stop block 502. Then, the push handle 506 is released, and the spring 507 pushes the L-shaped rod 505 to insert into the through hole 504. At the same time, the L-shaped rod 505 abuts against the stop block 502 to limit the T-shaped block 503 and fix the T-shaped block 503 in the L-shaped groove 501 to prevent the T-shaped block 503 from falling off from the L-shaped groove 501, thereby fixing the arc-shaped plate 6 and facilitating the quick replacement of the arc-shaped plate 6 of the automatic formwork support device.
[0033] In summary, when using the automatic formwork support device for pipeline repair, first, adjust the lengths of the four groups of first telescopic rods 2 to make the driving wheels 3 abut against the inner wall of the pipeline. The storage battery 9 provides power for the entire device. Observe the internal situation of the pipeline through the observation head 7. Remotely control the wireless controller 8 to start the motors near the two groups of first telescopic rods 2 below to drive the driving wheels 3 to rotate and drive the entire device to move inside the pipeline. When moving to the sunken part, start the driving motor 405 to drive the arc-shaped plate 6 to move and squeeze the sunken part to restore it. When the arc-shaped plate 6 is deformed or worn after long-term use, install the push handle 506 to remove and replace the arc-shaped plate 6. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic formwork device for pipeline repair, comprising: The round shell (1), the first telescopic rod (2), the driving wheel (3) and the pushing mechanism (4) are characterized by: The outer side of the round shell (1) is connected to a first telescopic rod (2), the end of the first telescopic rod (2) is connected to a driving wheel (3), and a pushing mechanism (4) is arranged inside the round shell (1); The pushing mechanism (4) is provided with a mounting mechanism (5), the top of the mounting mechanism (5) is connected to an arc-shaped plate (6), the front of the round shell (1) is connected to an observation head (7), the front of the round shell (1) close to the observation head (7) is connected to a wireless controller (8), the front of the round shell (1) close to the wireless controller (8) is connected to a storage battery (9), the outer side of the round shell (1) away from the second is connected to a second telescopic rod (10), and the end of the second telescopic rod (10) is connected to a driven wheel (11).
2. The automatic formwork device for pipeline repair according to claim 1, characterized in that: The pushing mechanism (4) comprises: a pushing plate (401), a guide groove (402), a spiral plate (403), a circular plate (404), a driving motor (405) and a reduction box (406); the pushing plate (401) slides through the inner wall of the circular shell (1).
3. The automatic formwork device for pipeline repair according to claim 2, characterized in that: The back of the push plate (401) is provided with a guide groove (402), a spiral plate (403) is slidably connected in the guide groove (402), and a circular plate (404) is fixedly connected to the back.
4. The automatic formwork device for pipeline repair according to claim 3, characterized in that: The back of the circular shell (1) is connected to a driving motor (405), the output end of the driving motor (405) is connected to a reduction box (406), the reduction box (406) is connected to the back of the circular shell (1), and the output end of the reduction box (406) penetrates and rotates in the inner wall of the circular shell (1), and the circular plate (404) is connected to the output end of the reduction box (406).
5. The automatic formwork device for pipeline repair according to claim 2, characterized in that: The mounting mechanism (5) comprises: an L-shaped groove (501), a stopper (502), a T-shaped block (503), a through hole (504), an L-shaped rod (505), a push handle (506) and a spring (507); an L-shaped groove (501) is provided at the end of the push plate (401); a stopper (502) is fixedly connected to the inner wall of the L-shaped groove (501); a T-shaped block (503) is abutted against the top of the stopper (502); the T-shaped block (503) is slidably connected in the L-shaped groove (501), and the T-shaped block (503) is fixedly connected to the bottom of the arc plate (6).
6. The automatic formwork device for pipeline repair according to claim 5, characterized in that: A through hole (504) is provided in the T-shaped block (503), and an L-shaped rod (505) is slidably connected in the through hole (504).
7. The automatic formwork device for pipeline repair according to claim 6, characterized in that: A push handle (506) is connected to one side of the L-shaped rod (505), and the push handle (506) penetrates and slides in the inner wall of the L-shaped groove (501).
8. The automatic formwork device for pipeline repair according to claim 7, characterized in that: One end of the L-shaped rod (505) away from the push handle (506) is connected to a spring (507), and the spring (507) is connected to the inner wall of the L-shaped groove (501).
Citation Information
Patent Citations
Automatic formwork erecting device for pipeline repair
CN215410837U