PLC (programmable logic controller) automatic control device of ferroalloy submerged arc furnace

By designing an adjustable placement plate and carbon dioxide tank system, the inadaptability and overheated flue gas problems of the ferroalloy hot furnace PLC automation control device during installation and use are solved, and the effect of stable installation, rapid flue gas extinguishing and extended service life is achieved.

CN223020939UActive Publication Date: 2025-06-24JIAYUGUAN HONG DIAN IRON ALLOY CO LTD
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Patent Information

Application Number
CN202421009432.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-06-24
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

During the installation and use of the PLC automatic control device of the existing ferroalloy hot furnace, there are problems such as inconvenient space regulation, flue gas generation, and dust accumulation on the display screen, which poses safety hazards.

Method used

A plc automation control device including control cabinets and cabinet doors is designed, and the adaptive installation of the control module size is achieved by setting up adjustable placement plates and positioning blocks; at the same time, a carbon dioxide canister and a shunt pipe system are used to quickly extinguish the flue gas caused by overheating; and a protective cover is set on the display screen and control buttons to prevent dust accumulation and wear.

Benefits of technology

It realizes the stable installation of the control device, rapid treatment of overheated flue gas, and extends the service life, improving safety and operation convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223020939U_ABST
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Abstract

The plc automatic control device of the iron alloy submerged arc furnace comprises a control cabinet and a cabinet door, the control cabinet is movably hinged to the cabinet door, a display module is fixedly installed on the surface of the side wall of the cabinet door, a display screen is fixedly installed on the surface of the other side wall of the cabinet door, and a control button is arranged below the display screen. First fixing seats are fixedly mounted on the two sides of the inner wall of the control cabinet respectively, first placement grooves are formed in the side wall faces of the first fixing seats, and placement plates are arranged in the first placement grooves and can slide along the first placement grooves; and a fixing plate is fixedly mounted on the side wall surface of the placing plate. A positioning block is fixedly installed on the inner wall face of the control cabinet, a clamping groove is formed in the side wall face of the containing plate, and the positioning block is connected with the clamping groove in a clamped mode. Preformed holes are evenly formed in the surface of the containing plate. The utility model has the beneficial effects of reasonable structural design, low processing and manufacturing cost, convenience in operation, safety, reliability and long service life, and can be used for timely processing the inside when danger occurs.
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Description

Technical Field

[0001] The utility model relates to the technical field of ferroalloy submerged arc furnaces, and particularly relates to a PLC automatic control device for a ferroalloy submerged arc furnace. Background Art

[0002] A ferroalloy submerged arc furnace is used for reducing and smelting raw materials such as ores, carbonaceous reducing agents and solvents, and mainly produces ferroalloys such as ferrosilicon and ferromanganese. It is an important industrial raw material in the metallurgical industry and chemical raw materials such as calcium carbide. When working, a PLC automatic control device is required to control the heat of its furnace body and the like.

[0003] According to the design of the existing PLC automatic control device for a ferroalloy submerged arc furnace, when installing the control module, it is not convenient to adjust the placement space according to the size of the control module, resulting in insufficient applicability; after the PLC automatic control device of the ferroalloy submerged arc furnace has been used for a long time, smoke will be generated due to overheating. If not handled in time, safety accidents will occur; at the same time, there is no protection device for the display screen, resulting in dust accumulation after a period of use, and the control buttons will be inconvenient to operate after long-term dust accumulation.

[0004] Therefore, it is necessary to design a new PLC automatic control device for a ferroalloy submerged arc furnace to solve the above existing technical problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a PLC automatic control device for a ferroalloy submerged arc furnace with reasonable structural design, low processing and manufacturing cost, convenient operation, safety and reliability. When a danger occurs, it can process the inside in time and has a long service life.

[0006] A PLC automatic control device for a ferroalloy submerged arc furnace of the utility model includes a control cabinet and a cabinet door. The control cabinet and the cabinet door are movably hinged. A display module is fixedly installed on the surface of the side wall of the cabinet door. A display screen is fixedly installed on the surface of the other side wall of the cabinet door. Control buttons are arranged below the display screen. On both sides of the inner wall of the control cabinet, first fixing seats are respectively fixedly installed. A first placement groove is arranged on the side wall surface of the first fixing seat. A placement plate is arranged in the first placement groove and can slide along the first placement groove. A fixing plate is fixedly installed on the side wall surface of the placement plate.

[0007] According to the size of the display module, the placement plate can be placed in the corresponding first placement groove. Push the placement plate to one end. Since the first placement grooves are equally spaced, the distance between the placement plates can be adjusted according to the height of the display module. The placement plate is mainly used to place internal components in the control cabinet, such as relays, controllers, etc.

[0008] A positioning block is fixedly installed on the inner wall surface of the control cabinet. A clamping groove is arranged on the side wall surface of the placement plate. The positioning block is clamped with the clamping groove.

[0009] The provided positioning blocks and card slots can, after the placement board is placed in the corresponding first placement groove, be engaged with each other through the positioning blocks and the card slots, thereby fixedly installing the placement board inside the control cabinet. The installation is more stable and the operation is more convenient, making the placement board more stable when bearing the overall weight.

[0010] The surface of the placement board is evenly provided with reserved holes.

[0011] The function of the provided reserved holes is to improve the fluidity of carbon dioxide gas, enabling the gas to be quickly transmitted to the bottom.

[0012] On one side of the control cabinet, a second placement groove is fixedly installed. Inside the second placement groove, a carbon dioxide tank is placed. The top end of the carbon dioxide tank is fixedly connected with a connecting pipe. At the end of the connecting pipe, a valve is fixedly installed. The surface of the valve is fixedly connected with a fixed pipe. A reserved groove is provided on the surface of the control cabinet. The end of the fixed pipe penetrates through the reserved groove and is fixedly connected with a gas storage pipe. The gas storage pipe is located inside the control cabinet. The bottom surface of the gas storage pipe is fixedly connected with a plurality of shunt pipes, and the shunt pipes are evenly distributed on the bottom surface of the gas storage pipe.

[0013] For the provided carbon dioxide tank, when the control cabinet has been used for a long time and there is smoke inside due to overheating, the valve can be opened, and the carbon dioxide inside the carbon dioxide tank can be injected into the gas storage pipe through the fixed pipe and sprayed out through the shunt pipes, so as to quickly extinguish the smoke inside, making it safer during use, ensuring the safety of the operators, and providing convenience for handling emergencies.

[0014] The end of the shunt pipe is fixedly installed with an atomizing nozzle; the gas storage pipe is fixedly installed on the inner top surface of the control cabinet through a second fixing seat.

[0015] An atomizing nozzle is fixedly installed at the end of the shunt pipe, making the spraying effect better and saving the usage amount of carbon dioxide.

[0016] On the side wall surface of the cabinet door, a third fixing seat is fixedly installed. Between the third fixing seats, a connecting seat is movably hinged. On one side of the connecting seat, a protective cover is fixedly connected. The position of the protective cover corresponds to the positions of the display screen and the control buttons.

[0017] When not using the control, the protective cover can be flipped to one side so that the protective cover covers the outside of the display screen and the control buttons, preventing external wear and playing a protective role for the display screen and the control buttons, and increasing the service life of the control cabinet.

[0018] 1) By providing a first placement groove, a fixing plate, a placement plate, a card slot, and a positioning block, the placement plate can be placed in the corresponding first placement groove according to the size of the control module, and the placement plate can be pushed towards one end. With the provided positioning block and card slot, after the placement plate is placed in the corresponding first placement groove, the placement plate can be fixed and installed inside the control cabinet by engaging the positioning block with the card slot, making the installation more stable, the operation more convenient, and the overall load-bearing of the placement plate more stable.

[0019] 2) With the provided carbon dioxide tank, when the control cabinet has been used for too long and there is smoke inside due to overheating, the valve can be opened, and the carbon dioxide inside the carbon dioxide tank can be injected into the gas storage pipe through the fixed pipe and sprayed out through the shunt pipe, so as to quickly extinguish the smoke inside, making it safer to use, ensuring the safety of the operator, and providing convenience for handling emergencies.

[0020] 3) An atomizing nozzle is fixedly installed at the end of the shunt pipe, making the spraying effect better and saving the usage amount of carbon dioxide.

[0021] 4) When the control cabinet is not in use, the protective cover can be flipped to one side so that the protective cover covers the outside of the display screen and control buttons, preventing external wear, protecting the display screen and control buttons, and increasing the service life of the control cabinet. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a front sectional structure schematic diagram of the present utility model;

[0023] Figure 2 is a top view structure schematic diagram of the connection between the placement plate and the control cabinet of the present utility model;

[0024] Figure 3 is a front view structure schematic diagram of the connection between the gas storage pipe and the control cabinet of the present utility model;

[0025] Figure 4 is a front view structure schematic diagram of the connection between the protective cover and the cabinet door of the present utility model.

[0026] In the figure: 1, control cabinet; 2, cabinet door; 3, display module; 4, first fixing seat; 5, first placement groove; 6, fixing plate; 7, placement plate; 8, card slot; 9, positioning block; 10, second placement groove; 11, carbon dioxide tank; 12, connecting pipe; 13, valve; 14, fixed pipe; 15, reserved groove; 16, second fixing seat; 17, gas storage pipe; 18, shunt pipe; 19, atomizing nozzle; 20, reserved hole; 21, display screen; 22, protective cover; 23, third fixing seat; 24, connecting seat; 25, control button. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Embodiment 1.

[0028] The following will further describe the present utility model in conjunction with the attached Figures 1-4 drawings.

[0029] The present utility model includes a control cabinet 1; a cabinet door 2; a display module 3; a first fixing seat 4; a first placement groove 5; a fixing plate 6; a placement plate 7; a card slot 8; a positioning block 9; a second placement groove 10; a carbon dioxide tank 11; a connecting pipe 12; a valve 13; a fixing pipe 14; a reserved groove 15; a second fixing seat 16; a gas storage pipe 17; a shunt pipe 18; an atomizing nozzle 19; a reserved hole 20; a display screen 21; control buttons 25. The specific structure includes a control cabinet 1 and a cabinet door 2. The control cabinet 1 is movably hinged to the cabinet door 2. A display module 3 is fixedly installed on the surface of the side wall of the cabinet door 2. A display screen 21 is fixedly installed on the surface of the other side wall of the cabinet door 2. Control buttons 25 are arranged below the display screen 21. On both sides of the inner wall of the control cabinet 1, first fixing seats 4 are respectively fixedly installed. A first placement groove 5 is arranged on the side wall surface of the first fixing seat 4. A placement plate 7 is arranged in the first placement groove 5. The placement plate 7 can slide along the first placement groove 5. A fixing plate 6 is fixedly installed on the side wall surface of the placement plate 7.

[0030] A positioning block 9 is fixedly installed on the inner wall surface of the control cabinet 1. A card slot 8 is arranged on the side wall surface of the placement plate 7. The positioning block 9 is clamped with the card slot 8.

[0031] Reserved holes 20 are uniformly arranged on the surface of the placement plate 7.

[0032] A second placement groove 10 is fixedly installed on one side of the control cabinet 1. A carbon dioxide tank 11 is placed inside the second placement groove 10. A connecting pipe 12 is fixedly connected to the top end of the carbon dioxide tank 11. A valve 13 is fixedly installed at the end of the connecting pipe 12. A fixing pipe 14 is fixedly connected to the surface of the valve 13. A reserved groove 15 is arranged on the surface of the control cabinet 1. The end of the fixing pipe 14 penetrates through the reserved groove 15 and is fixedly connected to a gas storage pipe 17. The gas storage pipe 17 is located inside the control cabinet 1. A plurality of shunt pipes 18 are fixedly connected to the bottom surface of the gas storage pipe 17. The shunt pipes 18 are uniformly arranged on the bottom surface of the gas storage pipe 17.

[0033] An atomizing nozzle 19 is fixedly installed at the end of the shunt pipe 18. The gas storage pipe 17 is fixedly installed on the inner top surface of the control cabinet 1 through a second fixing seat 16.

[0034] During use: According to the size of the control module 3, the placement board 7 can be placed in the corresponding first placement slot 5. Push the placement board 7 towards one end. There are positioning blocks 9 and card slots 8 provided. After the placement board 7 is placed in the corresponding first placement slot 5, the placement board 7 can be fixed and installed in the control cabinet 1 through the engagement of the positioning block 9 and the card slot 8. The installation is more stable, the operation is convenient, and the overall load-bearing of the placement board 7 is more stable. When the control cabinet 1 has been used for too long and there is smoke inside due to overheating, the valve 13 can be opened, and the carbon dioxide inside the carbon dioxide tank 11 is injected into the smoke through the fixed pipe 14 and ejected through the shunt pipe 18, so as to quickly extinguish the smoke inside, making it safer during use, ensuring the safety of the operator, and providing convenience for handling emergencies.

[0035] Embodiment 2.

[0036] The utility model includes a control cabinet 1; a cabinet door 2; a display module 3; a first fixing seat 4; a first placement slot 5; a fixing plate 6; a placement board 7; a card slot 8; a positioning block 9; a second placement slot 10; a carbon dioxide tank 11; a connecting pipe 12; a valve 13; a fixed pipe 14; a reserved slot 15; a second fixing seat 16; a gas storage pipe 17; a shunt pipe 18; an atomizing nozzle 19; a reserved hole 20; a display screen 21; a protective cover 22; a third fixing seat 23; a connecting seat 24; a control button 25. The specific structure includes a control cabinet 1 and a cabinet door 2. The control cabinet 1 and the cabinet door 2 are movably hinged. The display module 3 is fixedly installed on the side wall surface of the cabinet door 2, and the display screen 21 is fixedly installed on the other side wall surface of the cabinet door 2. The control button 25 is arranged below the display screen 21. On both sides of the inner wall of the control cabinet 1, the first fixing seats 4 are respectively fixedly installed. The side wall surface of the first fixing seat 4 is provided with a first placement slot 5. The placement board 7 is arranged in the first placement slot 5 and can slide along the first placement slot 5. The fixing plate 6 is fixedly installed on the side wall surface of the placement board 7.

[0037] The positioning block 9 is fixedly installed on the inner wall surface of the control cabinet 1, and the card slot 8 is arranged on the side wall surface of the placement board 7. The positioning block 9 is engaged with the card slot 8.

[0038] The surface of the placement board 7 is evenly provided with reserved holes 20.

[0039] A second placement slot 10 is fixedly installed on one side of the control cabinet 1. The carbon dioxide tank 11 is placed inside the second placement slot 10. The top end of the carbon dioxide tank 11 is fixedly connected with the connecting pipe 12. The valve 13 is fixedly installed at the end of the connecting pipe 12. The fixed pipe 14 is fixedly connected to the surface of the valve 13. The reserved slot 15 is arranged on the surface of the control cabinet 1. The end of the fixed pipe 14 penetrates through the reserved slot 15 and is fixedly connected with the gas storage pipe 17. The gas storage pipe 17 is located inside the control cabinet 1. A plurality of shunt pipes 18 are fixedly connected to the bottom surface of the gas storage pipe 17. The shunt pipes 18 are evenly distributed on the bottom surface of the gas storage pipe 17.

[0040] The end of the shunt pipe 18 is fixedly installed with an atomizing nozzle 19; the gas storage pipe 17 is fixedly installed on the inner top surface of the control cabinet 1 through the second fixing seat 16.

[0041] A third fixing seat 23 is fixedly installed on the side wall surface of the cabinet door 2, a connecting seat 24 is movably hinged between the third fixing seats 23, one side of the connecting seat 24 is fixedly connected with a protective cover 22, and the position of the protective cover 22 corresponds to the positions of the display screen 21 and the control button 25.

[0042] During use: The placement plate 7 can be placed in the corresponding first placement groove 5 according to the size of the control module 3. Push the placement plate 7 towards one end. The positioning block 9 and the card slot 8 are provided. After the placement plate 7 is placed in the corresponding first placement groove 5, the placement plate 7 can be fixedly installed in the control cabinet 1 by the engagement of the positioning block 9 and the card slot 8. The installation is more stable and the operation is convenient, making the placement plate 7 more stable when bearing the overall weight; when the control cabinet 1 has been used for too long and there is smoke inside due to overheating, the valve 13 can be opened, and the carbon dioxide in the carbon dioxide tank 11 is injected into the gas storage pipe 17 through the fixed pipe 14 to spray the smoke through the shunt pipe 18, so as to facilitate quickly extinguishing the smoke inside, making it safer during use, ensuring the safety of the operator, and providing convenience for handling emergencies.

[0043] When the control cabinet 1 is not in use, the protective cover 22 can be flipped to one side so that the protective cover 22 covers the outside of the display screen 21 and the control button 25, preventing external wear and playing a protective role for the display screen 21 and the control button 25, and increasing the service life of the control cabinet 1.

Claims

1. A PLC automatic control device for an iron alloy ore furnace, comprising a control cabinet (1) and a cabinet door (2), wherein the control cabinet (1) and the cabinet door (2) are movably hinged, and characterized in that: A display module (3) is fixedly mounted on the side wall surface of the cabinet door (2), a display screen (21) is fixedly mounted on the other side wall surface of the cabinet door (2), and a control button (25) is arranged below the display screen (21); first fixing seats (4) are fixedly mounted on both sides of the inner wall of the control cabinet (1), a first placement groove (5) is arranged on the side wall surface of the first fixing seat (4), a placement plate (7) is arranged in the first placement groove (5), and the placement plate (7) is slidable along the first placement groove (5); a fixing plate (6) is fixedly mounted on the side wall surface of the placement plate (7).

2. The PLC automatic control device for an ferroalloy ore furnace according to claim 1, characterized in that: A positioning block (9) is fixedly mounted on the inner wall surface of the control cabinet (1), a clamping groove (8) is provided on the side wall surface of the placement plate (7), and the positioning block (9) is clamped with the clamping groove (8).

3. A PLC automatic control device for an ferroalloy ore furnace as claimed in claim 2, characterized in that: The surface of the placement plate (7) is evenly provided with reserved holes (20).

4. A PLC automatic control device for an ferroalloy ore furnace as claimed in claim 3, characterized in that: A second placement groove (10) is fixedly installed on one side of the control cabinet (1), a carbon dioxide tank (11) is placed inside the second placement groove (10), a connecting pipe (12) is fixedly connected to the top of the carbon dioxide tank (11), a valve (13) is fixedly installed at the end of the connecting pipe (12), and a fixed pipe (14) is fixedly connected to the surface of the valve (13); a reserved groove (15) is provided on the surface of the control cabinet (1), an end of the fixed pipe (14) passes through the reserved groove (15) and is fixedly connected to a gas storage pipe (17), the gas storage pipe (17) is located in the control cabinet (1), a plurality of shunt pipes (18) are fixedly connected to the bottom surface of the gas storage pipe (17), and the shunt pipes (18) are evenly arranged on the bottom surface of the gas storage pipe (17).

5. The PLC automatic control device for an ferroalloy ore furnace according to claim 4, characterized in that: An atomizing nozzle (19) is fixedly mounted on the end of the flow distribution pipe (18); and the gas storage pipe (17) is fixedly mounted on the top surface of the control cabinet (1) via a second fixing seat (16).

6. A PLC automatic control device for an ferroalloy ore furnace as claimed in claim 5, characterized in that: A third fixing seat (23) is fixedly mounted on the side wall surface of the cabinet door (2), a connecting seat (24) is movably hinged between the third fixing seats (23), a protective cover (22) is fixedly connected to one side of the connecting seat (24), and the position of the protective cover (22) corresponds to the position of the display screen (21) and the control button (25).

7. A PLC automatic control device for an ferroalloy ore furnace as claimed in claim 6, characterized in that: The number of the first placement grooves (5) is 10-14 groups, and the first placement grooves (5) are distributed at equal intervals on the side wall of the first fixing seat (4).