Polyester yarn tension strength detection device

By designing a polyester yarn tensile strength detection device using components such as guide tubes and electric push rods, the problem of insufficient yarn fixation is solved, and the accuracy and practicality of the detection results are achieved.

CN223021770UActive Publication Date: 2025-06-24GUANGZHOU BEILEI WIRE IND CO LTD

Patent Information

Application Number
CN202421946779.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-24
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

During the detection process of the existing polyester yarn tensile strength detection device, the yarn is not fixed firmly enough, resulting in a decrease in the practicality of the detection results.

Method used

A polyester yarn tensile strength detection device is designed, using components such as guide tubes and electric push rods to fix the yarn in the installation box. Through the synergy between the cylinder and the motor, stable clamping and tensile testing of the yarn are achieved.

Benefits of technology

The device improves the accuracy and practicality of the detection results through stable yarn fixation and precise tensile force testing, ensuring the reliability of the tensile strength detection process of the yarn.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a polyester yarn tension strength detection device, which belongs to the technical field of polyester yarn textile and comprises a box body, a cover plate is clamped on the front surface of the box body, an air cylinder fixedly passes through the upper surface of the box body, a connecting rod is fixed on the outer side of an output shaft of the air cylinder, and a moving mechanism is arranged in the box body. And a detection mechanism is arranged in the box body. According to the polyester yarn tension strength detection device, polyester yarn enters a mounting box through a guide pipe, a motor is started, a first gear and a second gear rotate oppositely, the polyester yarn is driven to move downwards out of a penetrating opening, then two electric push rods are started to fix the polyester yarn, the mounting box moves downwards, and the tension strength of the polyester yarn is detected. The air cylinder is started to drive the mounting box to move upwards, the tensile force borne by the mounting box is tested through the tensile force tester, the broken polyester yarn can be taken out by opening the cover plate, and the purposes of rapidly testing the tensile force distance and size of the yarn and conveniently clamping and fixing the yarn are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester yarn textile, in particular to a device for detecting the tensile strength of polyester yarns. Background Technique

[0002] The manufacturing process of polyester yarns includes four major processes: spinning, yarn dyeing, forming and packaging. A winding machine is mainly used as the production equipment. After the dyed yarns are formed and wound separately, reels wound with yarns are obtained. At present, as a widely used textile material, the detection of the tensile strength of polyester yarns is crucial for ensuring product quality. The existing detection of the tensile strength of polyester yarns usually uses a tensile testing machine.

[0003] For example, Chinese Patent CN109186834B discloses a device for detecting the tensile strength of textile yarns, which includes a placement mechanism and a detection mechanism. The detection mechanism is arranged on one side of the placement mechanism. The placement mechanism consists of a bottom plate, support columns, a fixed display board, fixed clamps and identification plates. At one end of the top of the bottom plate, two support columns are fixedly connected, and the top of the support columns is fixedly connected with a fixed display board.

[0004] The above device for detecting the tensile strength of textile yarns still has certain deficiencies. By setting a pressure sensor and a measuring cylinder, data can be accurately recorded by the pressure sensor during the detection process, which is convenient for data analysis and recording, and improves the accuracy of the detection results. The stretching length of the yarn can be recorded by the position of the measuring piston inside the measuring cylinder, providing multiple analysis data for the analysis of yarn detection data. However, the fixation of the yarn needs to be carried out through a return spring. When performing a tensile test, it is easy to make the fixation during the tensile strength test not firm enough, reducing the practicability of the device for detecting the tensile strength of textile yarns. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a device for detecting the tensile strength of polyester yarns, which has the advantages of being convenient for clamping and fixing the yarn, etc., and solves the problem of insufficient firm fixation.

[0006] To achieve the above object, the utility model provides the following technical solution: A device for detecting the tensile strength of polyester yarns includes a box body. A cover plate is clamped on the front surface of the box body. A cylinder is fixedly arranged on the upper surface of the box body. A connecting rod is fixed on the outer side of the output shaft of the cylinder. A moving mechanism is arranged inside the box body, and a detection mechanism is arranged inside the box body.

[0007] The moving mechanism includes a positioning component, a transmission component and an installation box. The installation box is vertically slidably connected between the left and right side walls of the inner cavity of the box body. The positioning component includes two electric push rods and two rectangular frames. The two electric push rods are respectively fixed on the left and right side walls of the inner cavity of the installation box, and the two rectangular frames are respectively fixed on the outer sides of the output shafts of the two electric push rods;

[0008] The transmission component includes a guiding tube, a motor, a first rotating rod, a first gear, a second gear, a second rotating rod and two guiding sleeves. The guiding tube is fixedly communicated with the upper surface of the installation box and is located at its center. The motor is fixed on the back side of the installation box. The first rotating rod is fixed on the outer side of the output shaft of the motor. The first gear is fixed on the outer side of the first rotating rod and is located at the front side of the installation box. The second gear is meshed with the outer side of the first gear. The second rotating rod is fixed inside the second gear. The two guiding sleeves are respectively fixed on the outer sides of the first rotating rod and the second rotating rod;

[0009] The detection mechanism includes a mounting seat, a receiving groove, electric clamping pieces and an infrared sensor. The mounting seat is fixed on the bottom wall of the inner cavity of the box body. The receiving groove is opened on the upper surface of the mounting seat. The electric clamping pieces are fixed on the inner bottom wall of the receiving groove. The infrared sensor is fixed on the left side wall of the inner cavity of the receiving groove.

[0010] Further, sliding grooves are fixed on both the left and right side walls of the inner cavity of the box body, and sliding blocks slidably connected with the sliding grooves are fixed on both the left and right sides of the installation box.

[0011] The beneficial effect of adopting the above further scheme is that the movement of the installation box is made more stable by setting the sliding grooves.

[0012] Further, a through groove extending to the inner top wall is opened on the upper surface of the box body, and the guiding tube is in clearance fit with the through groove.

[0013] The beneficial effect of adopting the above further scheme is that the guiding tube located inside the through groove can facilitate the entry of the polyester yarn through the guiding tube into the installation box.

[0014] Further, the shapes of the two rectangular frames are rectangular bodies with hollow interiors and missing front and back sides and one opposite side, and rubber strips are fixed on the opposite sides of the two rectangular frames.

[0015] The beneficial effect of adopting the above further scheme is that the rubber strips can increase the friction with the polyester yarn.

[0016] Further, the upper and lower sides of the two rectangular frames are respectively in movable contact with the top wall and the bottom wall of the inner cavity of the installation box, and through openings are opened at the centers of the upper and lower sides of the installation box.

[0017] The beneficial effects of adopting the above further solution are as follows: Start the motor to make the first gear and the second gear rotate in opposite directions, driving the polyester yarn to move downward out of the through hole.

[0018] Further, a tensile tester is fixed on the upper surface of the installation box, and the connecting rod is located between the tensile tester and the guide tube.

[0019] The beneficial effects of adopting the above further solution are as follows: The tensile tester tests the tensile force it bears. Through the scale line and the tensile tester, it is convenient to test the tensile distance and magnitude of the yarn, facilitating later recording.

[0020] Further, the accommodating groove is opened at the center of the upper surface of the mounting seat, and the accommodating groove is vertically below the through hole.

[0021] The beneficial effects of adopting the above further solution are as follows: When the yarn enters the accommodating groove, the infrared sensor monitors the polyester yarn and the electric clamping piece fixes the polyester yarn.

[0022] Further, four positioning rods are fixed on the front of the box body and near its four top ends, and positioning grooves which are in clearance fit with the four positioning rods are opened on the back side of the cover plate.

[0023] The beneficial effects of adopting the above further solution are as follows: It is used to make the cover plate and the box body be frictionally spliced.

[0024] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0025] 1. For this polyester yarn tensile strength detection device, the polyester yarn enters the installation box through the guide tube, and the motor is started to make the first gear and the second gear rotate in opposite directions, driving the polyester yarn to move downward out of the through hole. Then, two electric push rods are started to fix the polyester yarn, and the installation box is moved downward. The cylinder is started to drive the installation box to move upward. The tensile tester tests the tensile force it bears. Through the scale line and the tensile tester, it is convenient to test the tensile distance and magnitude of the yarn, facilitating later recording. By opening the cover plate, the broken polyester yarn can be taken out, achieving the purpose of quickly testing the tensile distance and magnitude of the yarn and facilitating the clamping and fixing of the yarn.

[0026] 2. For this polyester yarn tensile strength detection device, when the yarn at the bottom of the installation box enters the accommodating groove, the infrared sensor monitors the polyester yarn and the electric clamping piece fixes the polyester yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic structural diagram of the present utility model;

[0028] Figure 2This is a structural cross-sectional view of the utility model;

[0029] Figure 3 This is a schematic diagram of the moving mechanism of the utility model;

[0030] Figure 4 This is a top view of the moving mechanism of the utility model;

[0031] Figure 5 This is a schematic diagram of the detection mechanism of the utility model.

[0032] In the figure: 1, box body; 2, moving mechanism; 201, installation box; 202, electric push rod; 203, rectangular frame; 204, guide tube; 205, motor; 206, first rotating rod; 207, first gear; 208, second gear; 209, second rotating rod; 210, guide sleeve; 3, cover plate; 4, detection mechanism; 401, mounting seat; 402, receiving groove; 403, electric clamping piece; 404, infrared sensor; 5, cylinder; 6, connecting rod. Specific embodiments

[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0034] Please refer to Figures 1 to 2 , a polyester yarn tensile strength detection device in this embodiment includes a box body 1, a cover plate 3 is clamped on the front surface of the box body 1, a cylinder 5 is fixed on the upper surface of the box body 1, a connecting rod 6 is fixed on the outer side of the output shaft of the cylinder 5, a moving mechanism 2 is arranged inside the box body 1, and a detection mechanism 4 is arranged inside the box body 1.

[0035] In this embodiment, four positioning rods are fixed on the front surface of the box body 1 and near its four top ends, and positioning grooves that are in clearance fit with the four positioning rods are formed on the back side of the cover plate 3.

[0036] It should be noted that scale lines are sprayed on the front surface of the cover plate 3.

[0037] Please refer to Figures 3 to 4, in order to clamp and fix the yarn, the moving mechanism 2 in this embodiment includes a positioning component, a transmission component and an installation box 201. The installation box 201 is vertically slidably connected between the left and right side walls of the inner cavity of the box body 1. The positioning component includes two electric push rods 202 and two rectangular frames 203. The two electric push rods 202 are respectively fixed on the left and right side walls of the inner cavity of the installation box 201, and the two rectangular frames 203 are respectively fixed on the outer sides of the output shafts of the two electric push rods 202. The transmission component includes a guide tube 204, a motor 205, a first rotating rod 206, a first gear 207, a second gear 208, a second rotating rod 209 and two guide sleeves 210. The guide tube 204 is fixedly communicated with the upper surface of the installation box 201 and is located at its center. The motor 205 is fixed on the back side of the installation box 201. The first rotating rod 206 is fixed on the outer side of the output shaft of the motor 205. The first gear 207 is fixed on the outer side of the first rotating rod 206 and is located in front of the installation box 201. The second gear 208 is engaged with the outer side of the first gear 207. The second rotating rod 209 is fixed inside the second gear 208. The two guide sleeves 210 are respectively fixed on the outer sides of the first rotating rod 206 and the second rotating rod 209.

[0038] In this embodiment, slideways are fixed on the left and right side walls of the inner cavity of the box body 1. Sliders slidably connected to the slideways are fixed on the left and right sides of the installation box 201. A through groove extending to the inner top wall is formed on the upper surface of the box body 1. The guide tube 204 is in clearance fit with the through groove. Start the cylinder 5 to move the installation box 201 upward and make the guide tube 204 located inside the through groove. The shapes of the two rectangular frames 203 are rectangular bodies with hollow interiors and missing on the front and back sides and one opposite side. Rubber strips are fixed on the opposite sides of the two rectangular frames 203. The upper and lower sides of the two rectangular frames 203 are respectively movably attached to the top wall and the bottom wall of the inner cavity of the installation box 201. Through holes are formed at the centers of the upper and lower sides of the installation box 201. Pass the polyester yarn into the installation box 201 through the guide tube 204, and start the motor 205 to make the first gear 207 and the second gear 208 rotate in opposite directions, driving the polyester yarn to move downward out of the through hole. A tensile force tester is fixed on the upper surface of the installation box 201. Start the two electric push rods 202 to fix the polyester yarn and move the installation box 201 downward. The connecting rod 6 is located between the tensile force tester and the guide tube 204.

[0039] It should be noted that the polyester yarn is passed through the guiding tube 204 into the installation box 201, and the motor 205 is started to rotate the first gear 207 and the second gear 208 in opposite directions, driving the polyester yarn to move downward out of the through hole. Subsequently, two electric push rods 202 are started to fix the polyester yarn, and the installation box 201 is moved downward. Then, the cylinder 5 is started to drive the installation box 201 to move upward, and the tensile force borne by it is tested through the tensile force tester. The scale line and the tensile force tester can facilitate the testing of the tensile force distance and magnitude of the yarn, which is convenient for later recording. By opening the cover plate 3, the broken polyester yarn can be taken out, achieving the purpose of quickly testing the tensile force distance and magnitude of the yarn and facilitating the clamping and fixing of the yarn.

[0040] Please refer to Figure 5 , in order to clamp and fix the other end of the polyester yarn, the detection mechanism 4 in this embodiment includes a mounting seat 401, a receiving groove 402, electric clamping pieces 403 and an infrared sensor 404. The mounting seat 401 is fixed on the bottom wall of the inner cavity of the box body 1, the receiving groove 402 is opened on the upper surface of the mounting seat 401, the electric clamping pieces 403 are fixed on the inner bottom wall of the receiving groove 402, and the infrared sensor 404 is fixed on the left side wall of the inner cavity of the receiving groove 402.

[0041] In this embodiment, the receiving groove 402 is opened at the center of the upper surface of the mounting seat 401. When the yarn at the bottom of the installation box 201 enters the receiving groove 402, the infrared sensor 404 monitors the polyester yarn and makes the electric clamping pieces 403 fix the polyester yarn. The receiving groove 402 is located vertically below the through hole. After the other end of the polyester yarn is fixed, the left and right rectangular frames 203 are moved away from each other, and the installation box 201 is moved upward to the back side of the bottom end of the scale line. Subsequently, the two rectangular frames 203 are moved relatively again to fix the polyester yarn. At this time, the cylinder 5 is started to drive the installation box 201 to move upward, and the tensile force borne by it is tested through the tensile force tester. The scale line and the tensile force tester can facilitate the testing of the tensile force distance and magnitude of the yarn, which is convenient for later recording. By opening the cover plate 3, the broken polyester yarn can be taken out.

[0042] It should be noted that when the yarn at the bottom of the installation box 201 enters the receiving groove 402, the infrared sensor 404 monitors the polyester yarn and makes the electric clamping pieces 403 fix the polyester yarn.

[0043] It can be understood that the details not described in this utility model are all well-known technologies in the art.

[0044] The working principle of the above embodiment is as follows:

[0045] (1)When the polyester yarn tensile strength testing device needs to be used, start the cylinder 5 to move the installation box 201 upward and make the guide tube 204 located inside the through groove. Then, pass the polyester yarn through the guide tube 204 into the installation box 201, and start the motor 205 to rotate the first gear 207 and the second gear 208 in opposite directions, driving the polyester yarn to move downward out of the through opening. Then, start the two electric push rods 202 to fix the polyester yarn and move the installation box 201 downward.

[0046] (2)When the yarn at the bottom of the installation box 201 enters the receiving groove 402, the infrared sensor 404 monitors the polyester yarn and makes the electric clamping piece 403 fix the polyester yarn. Then, move the left and right rectangular frames 203 away from each other, and move the installation box 201 upward to the back side of the bottom end of the scale line. Then, move the two rectangular frames 203 toward each other again to fix the polyester yarn. At this time, start the cylinder 5 to drive the installation box 201 upward, and test the tensile force it bears through the tensile force tester. The scale line and the tensile force tester can facilitate the testing of the tensile distance and magnitude of the yarn, which is convenient for later record. The broken polyester yarn can be taken out by opening the cover plate 3.

Claims

1. A polyester yarn tensile strength testing device, comprising a housing (1), characterized in that: The front surface of the box body (1) is clamped with a cover plate (3), the upper surface of the box body (1) is fixed with a cylinder (5), the outer side of the output shaft of the cylinder (5) is fixed with a connecting rod (6), the interior of the box body (1) is provided with a moving mechanism (2), and the interior of the box body (1) is provided with a detection mechanism (4); The moving mechanism (2) comprises a positioning component, a transmission component and an installation box (201); the installation box (201) is vertically slidably connected between left and right side walls of the inner cavity of the box body (1); the positioning component comprises two electric push rods (202) and two rectangular frames (203); the two electric push rods (202) are respectively fixed to the left and right side walls of the inner cavity of the installation box (201); and the two rectangular frames (203) are respectively fixed to the outer sides of the output shafts of the two electric push rods (202); The transmission assembly comprises a guide tube (204), a motor (205), a first rotating rod (206), a first gear (207), a second gear (208), a second rotating rod (209) and two guide sleeves (210); the guide tube (204) is fixedly connected to the upper surface of the installation box (201) and is located at the center thereof; the motor (205) is fixed to the back side of the installation box (201); the first rotating rod (206) is fixed to the outside of the output shaft of the motor (205); the first gear (207) is fixed to the outside of the first rotating rod (206) and is located at the front side of the installation box (201); the second gear (208) is meshed with the outside of the first gear (207); the second rotating rod (209) is fixed inside the second gear (208); and the two guide sleeves (210) are respectively fixed to the outside of the first rotating rod (206) and the second rotating rod (209); The detection mechanism (4) comprises a mounting seat (401), a receiving groove (402), an electric clip (403) and an infrared sensor (404); the mounting seat (401) is fixed to the bottom wall of the inner cavity of the box body (1); the receiving groove (402) is opened on the upper surface of the mounting seat (401); the electric clip (403) is fixed to the inner bottom wall of the receiving groove (402); and the infrared sensor (404) is fixed to the left side wall of the inner cavity of the receiving groove (402).

2. A polyester yarn tensile strength detection device according to claim 1, characterized in that: Slideways are fixed to both left and right side walls of the inner cavity of the box body (1), and sliding blocks slidably connected to the slideways are fixed to both left and right sides of the installation box (201).

3. A polyester yarn tensile strength detection device according to claim 1, characterized in that: The upper surface of the box body (1) is provided with a through groove extending to the inner top wall thereof, and the guide tube (204) is loosely fitted in the through groove.

4. A polyester yarn tensile strength detection device according to claim 1, characterized in that: The two rectangular frames (203) are in the shape of a rectangular body with a hollow interior and the front and rear sides and the opposite side missing, and a rubber strip is fixed to the opposite side of the two rectangular frames (203).

5. A polyester yarn tensile strength detection device according to claim 1, characterized in that: The upper and lower sides of the two rectangular frames (203) are movably fitted with the top wall and the bottom wall of the inner cavity of the installation box (201) respectively, and through openings are opened on the upper and lower sides of the installation box (201) and at the center thereof.

6. A polyester yarn tensile strength detection device according to claim 1, characterized in that: A tension tester is fixed on the upper surface of the installation box (201), and the connecting rod (6) is located between the tension tester and the guide tube (204).

7. A polyester yarn tensile strength detection device according to claim 5, characterized in that: The accommodating groove (402) is opened at the center of the upper surface of the mounting seat (401), and the accommodating groove (402) is located vertically below the through opening.

8. A polyester yarn tensile strength detection device according to claim 1, characterized in that: Four positioning rods are fixed on the front side of the box body (1) and close to the four top ends thereof, and positioning grooves are provided on the back side of the cover plate (3) to be gap-matched with the four positioning rods.

Citation Information

Patent Citations

  • A tensile testing device for textile yarns

    CN109186834B

Cited By

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    CN120890815A