Detection equipment for adhesive force of metallized film

By designing an automated metallized film detection equipment, using tape bonding and winding to detect the adhesion of the metal layer, the deviation problem caused by the traditional detection methods relying on manual operations is solved, and the accurate and efficient detection of the adhesion of the metal layer is achieved.

CN223021883UActive Publication Date: 2025-06-24ANHUI TONGFENG ELECTRONICS
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Patent Information

Application Number
CN202421477968.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-06-24
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The traditional metallized film adhesion detection method relies on manual operation, which easily leads to deviations in the detection result, and cannot achieve quantitative analysis of the metal layer, and is inefficient.

Method used

An automated detection device is designed, including a conveying device, a first adhesive device and a first image detection device, to detect the adhesion of the metal layer by adhesive tape and winding, and to calculate the adhesion magnitude using image detection.

Benefits of technology

Quantitative analysis of the winding traction force per unit area of ​​the metallized film is realized, and the adhesion of the metal layer is automatically detected, which improves the accuracy and efficiency of detection and reduces the deviation of manual operation.

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Abstract

The utility model discloses metallized film adhesive force detection equipment which comprises a conveying device used for directionally conveying a metallized film, the metallized film is controlled to be in a tightened conveying state through the conveying device, the metallized film adhesive force detection equipment further comprises a first bonding device, and the first bonding device comprises a first unwinding assembly, a first winding assembly and a first rolling assembly. A first adhesive tape is bonded to the surface of a metal layer of the metallized film through the first rolling assembly, the first adhesive tape is wound through the first winding assembly, and the winding traction force is recorded; the device further comprises a first image detection device located at the rear end of the first bonding device, and the first image detection device detects the stripping area of the metal layer in the preset area. According to the utility model, manual stripping and observation are not needed, and the accuracy and efficiency of metal layer adhesion state measurement are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to a detection equipment for the adhesion of metallized films. Background Technique

[0002] A metallized film is wound inside a capacitor. The surface of the metallized film includes a non-metal layer and a metal layer. The adhesion state of the metal layer on the surface of the non-metal layer is an important factor for judging the quality of the metallized film.

[0003] By bonding a tape on the surface of the metallized film and then smoothly peeling the tape vertically, the adhesion state of the metal coating on the surface of the metallized film can be judged by observing whether there is obvious peeling of the metal coating, and further whether the metallized film meets the quality requirements can be judged.

[0004] The traditional peeling detection method depends on the operation experience of the operator to a certain extent. It is necessary to ensure the smooth state of the tape during the peeling process and a relatively consistent peeling angle. Manual operation is likely to cause deviations in the detection results. At the same time, only the good or bad detection of the adhesion state can be achieved through the traditional detection method, and the quantitative analysis of the metal layer cannot be realized. The test results need to be judged visually by humans, and the judgment accuracy is poor and the efficiency is low. Content of the Utility Model

[0005] The purpose of the utility model is to solve the disadvantages existing in the prior art, and to provide a detection equipment for the adhesion of metallized films, which does not require manual peeling and observation, and greatly improves the accuracy and efficiency of measuring the adhesion state of the metal layer.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A detection equipment for the adhesion of metallized films includes a conveying device for directionally conveying the metallized film, and the conveying device controls the metallized film to be in a taut conveying state. It also includes a first bonding device, which includes a first unwinding assembly, a first winding assembly and a first rolling pressure assembly. The first rolling pressure assembly bonds tape 1 to the surface of the metal layer of the metallized film, and the first winding assembly winds up tape 1 and records the winding traction force. It also includes a first image detection device located at the rear end of the first bonding device. The first image detection device detects the peeling area of the metal layer in a predetermined area, and calculates the adhesion of the metal layer according to the winding traction force and the peeling area of the metal layer.

[0008] Preferably, it also includes a second bonding device, which includes a second unwinding device and a second rolling pressure assembly. The second rolling pressure assembly bonds tape 2 to the surface of the non-metal layer of the metallized film.

[0009] Preferably, the rolling component includes two power rollers arranged oppositely.

[0010] Preferably, a second image detection device is installed at the front end of the first bonding device, and the bonding area between the first tape and the metal layer is detected by the second image detection device.

[0011] Preferably, the conveying device includes an unwinding roller, a winding roller, and a guiding roller, and the winding roller rotates continuously to complete the continuous winding of the metallized film.

[0012] Preferably, the guiding roller includes a guiding roller one and a guiding roller two arranged at intervals.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] Through the above method, the winding traction force per unit area of the metallized film can be quantitatively analyzed to automatically detect the adhesion strength of the metal layer in a predetermined area. The data obtained by the first winding component and the first image detection device are automatically transmitted to the central processing unit after being processed, and the adhesion strength of the metal layer in the predetermined area is automatically calculated and automatically recorded. There is no need for manual peeling and observation, which greatly improves the accuracy and efficiency of the determination of the adhesion state of the metal layer. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the metallized film structure.

[0016] Figure 2 It is a schematic diagram of Embodiment 1 of the present utility model.

[0017] Figure 3 It is a schematic diagram of Embodiment 2 of the present utility model.

[0018] In the figure: 110, unwinding roller; 120, winding roller; 130, guiding roller one; 140, guiding roller two; 200, metallized film; 210, non-metal layer; 220, metal layer; 310, first image detection device; 320, second image detection device; 400, first bonding device; 410, first unwinding component; 420, first winding component; 430, first tape; 440, first rolling component; 500, second bonding device; 510, second rolling component; 520, second unwinding device; 530, second tape. Detailed Embodiments

[0019] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following specifically describes the embodiments of the present utility model with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0020] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only embodiments. Embodiment

[0021] The capacitor is internally wound with a metallized film. The surface of the metallized film includes a non-metal layer 210 and a metal layer 220. The adhesion state of the metal layer 220 on the surface of the non-metal layer 210 is an important factor for judging the quality of the metallized film.

[0022] By bonding a tape to the surface of the metallized film and then smoothly and vertically peeling the tape, the adhesion state of the metal coating on the surface of the metallized film can be judged by observing whether there is obvious peeling of the metal coating, and then it can be judged whether the metallized film meets the quality requirements.

[0023] The traditional peeling detection method depends to a certain extent on the operation experience of the operator. It is necessary to ensure the stable state of the tape during the peeling state and a relatively consistent peeling angle. Manual operation is likely to cause deviation of the detection result; at the same time, through the traditional detection method, only the detection of the quality of the adhesion state can be realized, and the quantitative analysis of the metal layer 220 cannot be realized. The test results need to be judged visually by humans, and the judgment accuracy is poor and the efficiency is low.

[0024] To solve the above problems, referring to the attached Figure 1 - attached Figure 3 , a detection device for the adhesion of a metallized film, includes a conveying device for directionally conveying the metallized film 200. The conveying device controls the metallized film 200 to be in a tensioned conveying state to ensure that the tape and the surface of the metallized film 200 can be in a completely adhered state, ensuring the accuracy of the subsequent adhesion detection result.

[0025] The detection device further includes a first bonding device 400. The first bonding device 400 includes a first unwinding assembly 410, a first winding assembly 420, and a first rolling press assembly 440. The first rolling press assembly 440 bonds the first tape 430 to the surface of the metal layer 220 of the metallized film 200, and the first winding assembly 420 winds up the first tape 430 and records the winding traction force. It also includes a first image detection device 310 located at the rear end of the first bonding device 400. The first image detection device 310 detects the peeling area of the metal layer 220 in a predetermined area, and calculates the adhesion of the metal layer 220 based on the winding traction force and the peeling area of the metal layer 220. Specifically, the winding traction force per unit area = winding traction force / peeling area.

[0026] In the above manner, the winding traction force per unit area of the metallized film 200 can be quantitatively analyzed to automatically detect the adhesion of the metal layer 220 in a predetermined area. The data obtained by the first winding assembly 420 and the first image detection device 310 are automatically transmitted to the central processing unit after being processed, and the adhesion of the metal layer 220 in the predetermined area is automatically calculated and automatically recorded, without manual peeling and observation, greatly improving the accuracy and efficiency of the determination of the adhesion state of the metal layer 220.

[0027] The above image detection method belongs to the prior art. There are significant differences between the surface of the metallized film 200 with the metal layer 220 and without the metal layer 220. The real-time calculation of the peeling area can be achieved by calculating the area of a specific characteristic area. Embodiment

[0028] The difference from Embodiment 1 is that Embodiment 2 further includes a second bonding device 500. The second bonding device 500 includes a second unwinding device 520 and a second rolling press assembly 510. The second rolling press assembly 510 bonds the second tape 530 to the non-metal layer 210 surface of the metallized film 200. By setting the second tape 530 to adhere to the non-metal layer 210 surface, the overall metallized film 200 can be protected, and the non-metal layer 210 can be fixed from the other side, which can prevent the metallized film 200 from being torn and damaged during the measurement process, especially suitable for the metallized film 200 with a thickness below 4.8 microns, ensuring the stability of the detection data.

[0029] Among them, the rolling press assembly includes two relatively arranged power rollers, which are in a tightened state, and both can rotate in a predetermined direction at a predetermined rate, further ensuring the accuracy of the detection result.

[0030] A second image detection device 320 is installed at the front end of the first bonding device 400. The bonding area between the first tape 430 and the metal layer 220 is detected by the second image detection device 320. The second image detection device 320 can detect the bonding area between the metal layer 220 and the first tape 430 at the front end position. The subsequent peeling area is corrected according to the bonding area, further ensuring the accuracy of the detection result.

[0031] Finally, it should be noted that the conveying device includes an unwinding roller 110, a winding roller 120 and a guiding roller. The winding roller 120 continuously rotates to complete the continuous winding of the metallized film 200. Further, the guiding roller includes a guiding roller one 130 and a guiding roller two 140 arranged at intervals. The metallized film 200 can be kept in a taut straight state within a certain length range through the guiding roller one 130 and the guiding roller two 140, so as to realize the installation and arrangement of structures such as the first bonding device 400 and the second bonding device 500. Here, the unwinding roller 110 and the winding roller 120 can be located on the same side or different sides according to needs.

[0032] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent replacements or changes, and should be covered within the protection scope of the present invention.

Claims

1. A device for detecting the adhesion of a metallized film, comprising a conveying device for directionally conveying a metallized film (200), wherein the metallized film (200) is controlled by the conveying device to be in a taut conveying state, characterized in that: The invention also includes a first bonding device (400), wherein the first bonding device (400) includes a first unwinding component (410), a first winding component (420) and a first rolling component (440), wherein the adhesive tape (430) is bonded to the surface of the metal layer (220) of the metallized film (200) by the first rolling component (440), and the adhesive tape (430) is wound up by the first winding component (420) and the winding traction force is recorded; and also includes a first image detection device (310) located at the rear end of the first bonding device (400), wherein the first image detection device (310) detects the peeling area of ​​the metal layer (220) in a predetermined area, and calculates the adhesion of the metal layer (220) according to the winding traction force and the peeling area of ​​the metal layer (220).

2. The metallized film adhesion detection device according to claim 1, characterized in that: The invention also comprises a second bonding device (500), wherein the second bonding device (500) comprises a second unwinding device (520) and a second rolling assembly (510), and the second rolling assembly (510) is used to bond the adhesive tape (530) to the surface of the non-metallic layer (210) of the metallized film (200).

3. A metallized film adhesion detection device according to claim 1 or 2, characterized in that: The rolling assembly comprises two power pressing rollers arranged opposite to each other.

4. The metallized film adhesion detection device according to claim 2, characterized in that: A second image detection device (320) is installed at the front end of the first bonding device (400), and the bonding area between the adhesive tape 1 (430) and the metal layer (220) is detected by the second image detection device (320).

5. The metallized film adhesion detection device according to claim 1, characterized in that: The conveying device comprises an unwinding roller (110), a winding roller (120), and a guide roller, and the winding roller (120) continuously rotates to complete the continuous winding of the metallized film (200).

6. The metallized film adhesion detection device according to claim 5, characterized in that: The guide rollers include a guide roller 1 (130) and a guide roller 2 (140) which are arranged at intervals.

Citation Information

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