Program-controlled all-in-one machine heat dissipation structure

Abstract

The program-controlled all-in-one machine heat dissipation structure comprises a program-controlled all-in-one machine shell, a first heat dissipation mechanism, a second heat dissipation mechanism, a third heat dissipation mechanism and a cover plate, a first partition plate and a second partition plate are arranged in the program-controlled all-in-one machine shell, and the cover plate is packaged on the program-controlled all-in-one machine shell and used for blocking and covering an opening of the program-controlled all-in-one machine shell. A first installation cavity is formed between the first partition plate and the inner wall of one side of the program control all-in-one machine shell, and a control board card module is arranged in the first installation cavity. The interior of the program control all-in-one machine shell is divided into three areas through the first partition plate and the second partition plate, the control board card module, the mainboard module and the power supply board card module are arranged in the three areas respectively, function division is achieved, the heat dissipation mechanisms are arranged on the walls, close to the installation cavities, of the program control all-in-one machine shell, and the heat dissipation efficiency is improved. The electrical components in each mounting cavity can be subjected to opposite heat dissipation, the modular layout enables the heat dissipation among the partitions to be complementary and interfered, and the heat dissipation effect is good.

Description

Technical Field

[0001] The utility model relates to the technical field of programmable integrated machines, and particularly relates to a heat dissipation structure of a programmable integrated machine. Background Art

[0002] The programmable integrated machine is mainly composed of a high-brightness display screen and an industrial control mechanism. It is installed on a robotic arm and is used for flexible detection in industrial sites. In industrial production, the high-precision on-line measurement of large-sized workpieces has always been a headache for manufacturers. Taking the battery tray, a key component of new energy vehicles, as an example, the production process is complex, the process control is difficult, and there are up to thousands of measurement points. Traditional mechanical gauges, coordinate measuring machines, etc. are time-consuming, inefficient, and can only be measured offline, unable to match the rhythm of batch and rapid production in the factory. The high requirements of the programmable integrated machine for industrial size measurement needs and gap surface difference measurement accuracy determine its high internal system integration and high power consumption of components. The traditional heat dissipation method is difficult to meet the working requirements of modern programmable integrated machines. Content of the Utility Model

[0003] The purpose of the utility model is to provide a heat dissipation structure of a programmable integrated machine, which effectively solves the problems raised in the above background art.

[0004] To achieve the above purpose, the utility model provides the following technical solutions.

[0005] A heat dissipation structure of a programmable integrated machine includes a programmable integrated machine housing, a first heat dissipation mechanism, a second heat dissipation mechanism, a third heat dissipation mechanism, and a cover plate. A first partition and a second partition are arranged inside the programmable integrated machine housing. The cover plate is encapsulated on the programmable integrated machine housing to seal and cover the opening of the programmable integrated machine housing. A first installation cavity is formed between the first partition and one inner wall of the programmable integrated machine housing. A control board card module is arranged in the first installation cavity. The first heat dissipation mechanism is arranged on the wall of the programmable integrated machine housing adjacent to the first installation cavity to dissipate heat from the control board card module. A second installation cavity is formed between the first partition and the second partition. A main board module is arranged in the second installation cavity. The second heat dissipation mechanism is arranged on the wall of the programmable integrated machine housing adjacent to the second installation cavity to dissipate heat from the main board module. A third installation cavity is formed between the second partition and the inner wall of the programmable integrated machine housing far from the first installation cavity. A power board card module is arranged in the third installation cavity. The second heat dissipation mechanism is arranged on the wall of the programmable integrated machine housing adjacent to the third installation cavity to dissipate heat from the power board card module.

[0006] It can be seen that by using the first partition board and the second partition board, the interior of the programmable control all-in-one machine housing is divided into three areas, and the control board card module, the main board module, and the power board card module are respectively arranged in the three areas to achieve functional partitioning. Moreover, heat dissipation mechanisms are provided on the walls of the programmable control all-in-one machine housing close to each installation cavity, which can dissipate heat independently for the electrical components in each installation cavity. The modular layout enables the heat dissipation between partitions to have complementary interference effects, resulting in good heat dissipation. The three installation areas can achieve better functional partitioning, which helps to improve the overall performance and stability of the device. Since the components in each area can be optimized according to their functional requirements, the clear functional partitioning and heat dissipation design make the maintenance and repair work more convenient. When performing maintenance and repair, by removing the cover plate, exposed gaps will appear in each installation cavity, allowing direct maintenance and repair of the electronic components in each cavity without the need to completely disassemble the entire device, making the maintenance and repair more convenient.

[0007] Further, the first heat dissipation mechanism includes a first mounting rack and three first heat dissipation fans. The first mounting rack is fixed on the side wall of the programmable control all-in-one machine housing close to the first installation cavity, and the three first heat dissipation fans are arranged in an array on the first mounting rack.

[0008] Further, the second heat dissipation mechanism includes a second mounting rack and two second heat dissipation fans. The second mounting rack is fixed on the side wall of the programmable control all-in-one machine housing close to the second installation cavity, and the two second heat dissipation fans are symmetrically arranged on the second mounting rack.

[0009] Further, the third heat dissipation mechanism includes a third mounting rack and three third heat dissipation fans. The third mounting rack is fixed on the side wall of the programmable control all-in-one machine housing close to the third installation cavity, and the three third heat dissipation fans are arranged in an array on the third mounting rack.

[0010] Further, at the positions corresponding to the first installation cavity on the cover plate, there are three first air inlet parts; at the positions corresponding to the second installation cavity on the cover plate, there are two second air inlet parts; at the positions corresponding to the third installation cavity on the cover plate, there are two third air inlet parts. The first air inlet parts, the second air inlet parts, and the third air inlet parts are all honeycomb holes, and filter nets are encapsulated on them.

[0011] Further, the control board card module includes a backlight board, a graphics card, a DP image board, and an FPGA board. The backlight board, the graphics card, and the DP image board are integrally installed in the first installation cavity. The main board module includes a network card, a main board card, and a burner. The network card, the main board card, and the burner are integrally installed in the second installation cavity. The power board card module includes an ATX power board, a fan control board, and a power module. The ATX power board, the fan control board, and the power module are integrally installed in the third installation cavity. On the side of the programmable control all-in-one machine housing away from the second heat dissipation mechanism, a number of high-speed cameras are arranged in an array.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows.

[0013] 1. The present utility model divides the interior of the shell of the program-controlled integrated machine into three areas by using the first partition board and the second partition board, and arranges the control board card module, the main board module and the power board card module in the three areas respectively to realize functional partitioning. A heat dissipation mechanism is provided on the wall of the shell of the program-controlled integrated machine close to each installation cavity, which can dissipate heat independently for the electrical components in each installation cavity. The modular layout enables the heat dissipation between each partition to complement and interfere with each other, and the heat dissipation effect is good.

[0014] 2. The three installation areas of the present utility model can achieve better functional partitioning, which helps to improve the overall performance and stability of the device. Because the components in each area can be optimized and configured according to their functional requirements, the clear functional partitioning and heat dissipation design make the maintenance and repair work more convenient. When maintaining and repairing, the cover plate is removed, and the exposed gaps in each installation cavity can be formed, and the electronic components in each cavity can be directly repaired and maintained without the need to completely disassemble the entire device, and the maintenance and repair are more convenient.

[0015] 3. The present utility model arranges the first heat dissipation fan, the second heat dissipation fan and the third heat dissipation fan on the side wall of the shell of the program-controlled integrated machine, and arranges the first air inlet part, the second air inlet part and the third air inlet part on the cover plate, which makes the air inlet position and the air discharge position non-coplanar layout, and thus there is no coincidence interference, ensuring that the cold air entering will not meet and mix with the hot air discharged, so as to ensure that the air temperature inhaled into the shell of the program-controlled integrated machine is low, and further improve the heat dissipation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 is a plan schematic diagram of the internal structure of the shell of the program-controlled integrated machine in the present utility model;

[0018] Figure 3 is a schematic diagram of the structure of the first heat dissipation mechanism in the present utility model;

[0019] Figure 4 is a schematic diagram of the structure of the second heat dissipation mechanism in the present utility model;

[0020] Figure 5 is a schematic diagram of the structure of the third heat dissipation mechanism in the present utility model.

[0021] In the figure: 1. Housing of the programmable all-in-one machine; 101. First installation cavity; 102. Second installation cavity; 103. Third installation cavity; 11. First partition; 12. Second partition; 2. Control board module; 21. Backlight board; 22. Graphics card; 23. DP image board; 24. FPGA board; 3. First heat dissipation mechanism; 31. First mounting bracket; 32. First heat dissipation fan; 4. Main board module; 41. Network card; 42. Main board card; 43. Program burner; 5. Second heat dissipation mechanism; 51. Second mounting bracket; 52. Second heat dissipation fan; 6. Power board module; 61. ATX power board; 62. Fan control board; 63. Power module; 7. Third heat dissipation mechanism; 71. Third mounting bracket; 72. Third heat dissipation fan; 8. Cover plate; 81. First air inlet part; 82. Second air inlet part; 83. Third air inlet part; 9. High-speed camera. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly defined and limited, the terms "connection" and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "communication" can be a direct communication or an indirect communication through an intermediate medium. Among them, "fixation" means that they are connected to each other and the relative position relationship after connection remains unchanged. The orientation terms mentioned in the embodiments of the present invention, such as "inside", "outside", "top", "bottom", etc., are only for reference to the direction of the accompanying drawings. Therefore, the orientation terms used are for better and clearer description and understanding of the embodiments of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the embodiments of the present invention.

[0024] In the embodiments of the present invention, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features.

[0025] Please refer to Figures 1 - 5, a heat dissipation structure of a programmable all-in-one machine provided by the utility model, includes a programmable all-in-one machine housing 1, a first heat dissipation mechanism 3, a second heat dissipation mechanism 5, a third heat dissipation mechanism 7 and a cover plate 8. A first partition 11 and a second partition 12 are arranged in the programmable all-in-one machine housing 1. The cover plate 8 is encapsulated on the programmable all-in-one machine housing 1 to seal and cover the opening of the programmable all-in-one machine housing 1. A first installation cavity 101 is formed between the first partition 11 and one inner wall of the programmable all-in-one machine housing 1. A control board card module 2 is arranged in the first installation cavity 101. The first heat dissipation mechanism 3 is arranged on the wall of the programmable all-in-one machine housing 1 adjacent to the first installation cavity 101 to dissipate heat from the control board card module 2. A second installation cavity 102 is formed between the first partition 11 and the second partition 12. A main board module 4 is arranged in the second installation cavity 102. The second heat dissipation mechanism 5 is arranged on the wall of the programmable all-in-one machine housing 1 adjacent to the second installation cavity 102 to dissipate heat from the main board module 4. A third installation cavity 103 is formed between the second partition 12 and the inner wall of the programmable all-in-one machine housing 1 away from the first installation cavity 101. A power board card module 6 is arranged in the third installation cavity 103. The second heat dissipation mechanism 5 is arranged on the wall of the programmable all-in-one machine housing 1 adjacent to the third installation cavity 103 to dissipate heat from the power board card module 6.

[0026] The utility model divides the interior of the programmable all-in-one machine housing 1 into three regions by using the first partition 11 and the second partition 12, and arranges the control board card module 2, the main board module 4 and the power board card module 6 in the three regions respectively to realize functional partitioning. And heat dissipation mechanisms are arranged on the walls of the programmable all-in-one machine housing 1 close to each installation cavity, which can dissipate heat from the electrical components in each installation cavity independently. The modular layout makes the heat dissipation between each partition not interfere with each other, and the heat dissipation effect is good.

[0027] In addition, the three installation regions can achieve better functional partitioning, which helps to improve the overall performance and stability of the device. Because the components in each region can be optimized according to their functional requirements. The clear functional partitioning and heat dissipation design make the maintenance and repair work more convenient. When maintaining and repairing, remove the cover plate 8, and the exposed gaps will appear in each installation cavity, and the electronic components in each cavity can be directly maintained and repaired without completely disassembling the whole device, and the maintenance and repair are more convenient.

[0028] Specifically, the first heat dissipation mechanism 3 includes a first mounting frame 31 and three first heat dissipation fans 32. The first mounting frame 31 is fixed on the side wall of the programmable all-in-one machine housing 1 close to the first installation cavity 101. The three first heat dissipation fans 32 are arranged in an array on the first mounting frame 31. By the operation of the first heat dissipation fans 32, the air inside the first installation cavity 101 can be pumped out to the outside, and then the heat generated by the operation of the control board card module 2 in the first installation cavity 101 can be discharged to the outside, realizing independent heat dissipation in the first installation cavity 101.

[0029] Specifically, the second heat dissipation mechanism 5 includes a second mounting bracket 51 and two second heat dissipation fans 52. The second mounting bracket 51 is fixed on the side wall of the programmable control all-in-one machine housing 1 close to the second installation cavity 102. The two second heat dissipation fans 52 are symmetrically arranged on the second mounting bracket 51. By the operation of the second heat dissipation fans 52, the air inside the second installation cavity 102 can be pumped out to the outside, and thus the heat generated by the operation of the main board module 4 in the second installation cavity 102 can be discharged to the outside, realizing independent heat dissipation in the second installation cavity 102.

[0030] Specifically, the third heat dissipation mechanism 7 includes a third mounting bracket 71 and three third heat dissipation fans 72. The third mounting bracket 71 is fixed on the side wall of the programmable control all-in-one machine housing 1 close to the third installation cavity 103. The three third heat dissipation fans 72 are arranged in an array on the third mounting bracket 71. By the operation of the third heat dissipation fans 72, the air inside the third installation cavity 103 can be pumped out to the outside, and thus the heat generated by the operation of the power board module 6 in the third installation cavity 103 can be discharged to the outside, realizing independent heat dissipation in the third installation cavity 103.

[0031] Both the first heat dissipation fan 32 and the third heat dissipation fan 72 adopt 3500 rpm axial flow fans, which have durable double ball bearings. The bearings are metal spheres, there is no oil leakage or oil splashing, they have a long service life, good anti-aging performance, are suitable for long-term operation for 24 hours. The second heat dissipation fan 52 adopts a 2500 rpm axial flow fan, which also has the characteristics of a long service life and being suitable for long-term operation. In this way, it not only meets the main board heat dissipation requirements, improves the equipment cost performance, but also takes into account the lightweight design of the whole machine.

[0032] Specifically, there are three first air inlet parts 81 at the position corresponding to the first installation cavity 101 on the cover plate 8. When the first heat dissipation fan 32 is operating, the air with a lower temperature outside is sucked into the first installation cavity 101 from the first air inlet parts 81. In this way, a flowing air current is formed to ensure effective heat dissipation.

[0033] There are two second air inlet parts 82 at the position corresponding to the second installation cavity 102 on the cover plate 8. When the second heat dissipation fan 52 is operating, the air with a lower temperature outside is sucked into the second installation cavity 102 from the second air inlet parts 82. In this way, a flowing air current is formed to ensure effective heat dissipation.

[0034] There are two third air inlet parts 83 at the position corresponding to the third installation cavity 103 on the cover plate 8. When the third heat dissipation fan 72 is operating, the air with a lower temperature outside is sucked into the third installation cavity 103 from the third air inlet parts 83. In this way, a flowing air current is formed to ensure effective heat dissipation.

[0035] The first air inlet part 81, the second air inlet part 82, and the third air inlet part 83 are all honeycomb holes. The honeycomb holes are holes evenly distributed in an array, which can expand the inflow area and improve the heat dissipation effect. Moreover, a filter screen is encapsulated on each of them, which can filter out dust and particulate impurities in the air, so as to prevent them from entering the interior and causing pollution.

[0036] In addition, the first cooling fan 32, the second cooling fan 52, and the third cooling fan 72 are arranged on the side wall of the programmable control integrated machine housing 1, and the first air inlet part 81, the second air inlet part 82, and the third air inlet part 83 are arranged on the cover plate 8. This makes the inflow position and the outflow position non-coplanar, so there is no overlapping interference, ensuring that the cold air entering will not intersect and mix with the hot air discharged, thus ensuring that the air temperature inhaled into the programmable control integrated machine housing 1 is low and further improving the heat dissipation effect.

[0037] Specifically, the control board module 2 includes a backlight board 21, a graphics card 22, a DP image board 23, and an FPGA board 24. The backlight board 21, the graphics card 22, and the DP image board 23 are integrally installed in the first installation cavity 101. The main board module 4 includes a network card 41, a main board card 42, and a burner 43. The network card 41, the main board card 42, and the burner 43 are integrally installed in the second installation cavity 102. The power board module 6 includes an ATX power board 61, a fan control board 62, and a power module 63. The ATX power board 61, the fan control board 62, and the power module 63 are integrally installed in the third installation cavity 103. A number of high-speed cameras 9 are arranged in an array on one side of the programmable control integrated machine housing 1 away from the second cooling mechanism 5.

[0038] The 850W ATX power board 61 is used to supply power to the main board card 42. The power module 63 is used to supply power to the fan. After the main board card 42 is powered on, it is connected to the graphics card 22 through a PCIE cable. The graphics card 22 is then connected to the DP image board 23 through a DP cable. At the same time, the graphics card 22 is connected to the FPGA board 24 through a serial port to control the high-speed camera 9 to complete the photographing action, and then feedback to the backlight board 21 to drive the screen display.

[0039] The ATX power board 61 is installed on a power installation board arranged in the third installation cavity 103 and in contact with the cover plate 8. The power installation board, the programmable control integrated machine housing 1, and the cover plate 8 are all made of aluminum products, so that the heat generated by the operation of the ATX power board 61 can be effectively conducted to the programmable control integrated machine housing 1 and the cover plate 8, achieving an additional heat dissipation effect.

[0040] The power supply module 63 is installed in a sheet metal power supply box arranged in the third installation cavity 103, and the inside of the sheet metal power supply box is treated with potting glue, which can effectively isolate the erosion of the external environment on the internal circuit of the power supply module 63, improve the moisture-proof, dust-proof, earthquake-proof and other performances of the power supply module 63 circuit. At the same time, the power supply potting glue also has good electrical insulation and thermal conductivity, which can ensure that the power supply module 63 maintains stable electrical performance and heat dissipation effect during operation, achieving multiple benefits at once.

[0041] In addition, heat-conducting rubber sheets are pasted between the main board card 42 and the inner wall of the program-controlled all-in-one machine housing 1 and between the graphics card 22 and the inner wall of the program-controlled all-in-one machine housing 1, which are used to conduct the heat generated by the operation of the main board card 42 and the graphics card 22 to the program-controlled all-in-one machine housing 1, further providing an additional heat dissipation effect, ensuring their effective heat dissipation capacity, and preventing the chips from being damaged due to overheating caused by high heat.

[0042] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A program-controlled all-in-one machine heat dissipation structure, characterized in that: It comprises a programmable all-in-one machine housing (1), a first heat dissipation mechanism (3), a second heat dissipation mechanism (5), a third heat dissipation mechanism (7) and a cover plate (8); A first partition plate (11) and a second partition plate (12) are provided in the programmable control machine housing (1); the cover plate (8) is sealed on the programmable control machine housing (1) and is used to seal and cover the opening of the programmable control machine housing (1); A first installation cavity (101) is formed between the first partition plate (11) and the inner wall of one side of the programmable control machine housing (1), a control board module (2) is arranged in the first installation cavity (101), and the first heat dissipation mechanism (3) is arranged on the wall of the programmable control machine housing (1) adjacent to the first installation cavity (101) and is used to dissipate heat for the control board module (2); A second installation cavity (102) is formed between the first partition plate (11) and the second partition plate (12), a mainboard module (4) is arranged in the second installation cavity (102), and the second heat dissipation mechanism (5) is arranged on a wall adjacent to the programmable control integrated machine housing (1) and the second installation cavity (102) for dissipating heat from the mainboard module (4); A third installation cavity (103) is formed between the second partition plate (12) and the inner wall of the programmable control machine housing (1) on the side away from the first installation cavity (101), and a power board module (6) is arranged in the third installation cavity (103). The second heat dissipation mechanism (5) is arranged on the wall adjacent to the programmable control machine housing (1) and the third installation cavity (103) for dissipating heat for the power board module (6).

2. The heat dissipation structure of a program-controlled all-in-one machine according to claim 1, characterized in that: The first heat dissipation mechanism (3) comprises a first mounting frame (31) and three first heat dissipation fans (32); The first mounting frame (31) is fixed on a side wall of the programmable control integrated machine housing (1) close to the first mounting cavity (101), and three first heat dissipation fans (32) are arranged in an array on the first mounting frame (31).

3. The heat dissipation structure of a program-controlled all-in-one machine according to claim 1, characterized in that: The second heat dissipation mechanism (5) comprises a second mounting frame (51) and two second heat dissipation fans (52); The second mounting frame (51) is fixed on a side wall of the programmable control integrated machine housing (1) close to the second mounting cavity (102), and two second heat dissipation fans (52) are symmetrically arranged on the second mounting frame (51).

4. The heat dissipation structure of a program-controlled all-in-one machine according to claim 1, characterized in that: The third heat dissipation mechanism (7) comprises a third mounting frame (71) and three third heat dissipation fans (72); The third mounting frame (71) is fixed on the side wall of the programmable control integrated machine housing (1) close to the third mounting cavity (103), and three third heat dissipation fans (72) are arranged in an array on the third mounting frame (71).

5. The heat dissipation structure of a program-controlled all-in-one machine according to claim 1, characterized in that: Three first air inlet portions (81) are provided on the cover plate (8) at positions corresponding to the positions of the first installation cavity (101); Two second air inlet portions (82) are provided on the cover plate (8) at positions corresponding to the positions of the second installation cavity (102); Two third air inlet portions (83) are provided on the cover plate (8) at positions corresponding to the third installation cavity (103); The first air inlet portion (81), the second air inlet portion (82) and the third air inlet portion (83) are all honeycomb holes, and are all encapsulated with filter screens.

6. The heat dissipation structure of a program-controlled all-in-one machine according to claim 1, characterized in that: The control board module (2) comprises a backlight board (21), a graphics card (22), a DP image board (23) and an FPGA board (24); the backlight board (21), the graphics card (22) and the DP image board (23) are integrally mounted in the first mounting cavity (101); The mainboard module (4) comprises a network card (41), a mainboard card (42) and a burner (43); the network card (41), the mainboard card (42) and the burner (43) are integrally installed in the second installation cavity (102); The power board module (6) comprises an ATX power board (61), a fan control board (62) and a power module (63), wherein the ATX power board (61), the fan control board (62) and the power module (63) are integrally installed in the third installation cavity (103); A plurality of high-speed cameras (9) are arranged in an array on one side of the programmable control all-in-one machine housing (1) away from the second heat dissipation mechanism (5).

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