Foam extraction device for donkey-hide gelatin production
By designing a filter plate that can move up and down in the foam lifting device for donkey-hide gelatin production and using motor drive to generate oscillation, the problem of glue waste in the prior art is solved, and a more efficient glue removal process is achieved.
Patent Information
- Application Number
- CN202422130015.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-31
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-31
AI Technical Summary
The existing foaming machine for donkey-hide gelatin production lacks a mechanism to cause the filter plate to vibrate, resulting in the residual glue after filtering being easily wasted when taken out.
A foam lifting device for producing donkey-hide gelatin was designed. By setting up a filter plate that can move up and down in the electric heating kettle, and using a motor to drive the rotating shaft and cam, the filter plate moves up and down along the guide rod, causing the vibration to shake off the residual glue.
It effectively reduces waste when removing glue and improves resource utilization in donkey-hide gelatin production process.
Smart Images

Figure CN223025414U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of donkey-hide gelatin production equipment, and specifically relates to a foam removing device for donkey-hide gelatin production. Background Art
[0002] During the production of donkey-hide gelatin, foam removal is required. The purpose of foam removal is to further remove fine impurities in the glue solution, further degrade collagen into glands, peptides, polypeptides, amino acids, etc., and distribute them in a certain molecular weight distribution state.
[0003] The operation process of foam removal is to place the preliminarily concentrated glue solution in a concentration pot so that the glue solution maintains a certain steam pressure in the concentration pot, and slowly evaporate. When the floating foam impurities on the surface of the glue solution gather in the center of the pot, the foam is removed. Repeat this operation until the yellow fine foam appears on the surface of the glue solution, and then transfer the glue solution to the glue discharging pot.
[0004] Currently, in the process of donkey-hide gelatin production, foam is removed by a foam removing machine. For example, patent CN206587423U discloses a foam removing machine for donkey-hide gelatin production, which includes a box body. A foam removing groove is opened at the top of the box body, and a boiling groove is opened inside the box body and below the foam removing groove. A motor box is fixedly installed on the top of the box body and on the left side of the opening of the foam removing groove. A motor is fixedly installed inside the motor box, and the output shaft of the motor passes through the motor box and is fixedly connected to one side of a winding wheel. By setting the motor and through the cooperation of the winding wheel, fixed pulley, lifting plate and lifting block, when the winding wheel rotates, the rope will lift the lifting plate through the fixed pulley. When the lifting plate is lifted, the filter holes on the filter plate will allow the glue solution to flow through, while impurities cannot pass through and thus stay above the filter plate, so as to quickly remove impurities.
[0005] The above patent still has the following defects. Due to the lack of a mechanism for vibrating the filter plate, after the filter plate completes the impurity removal of the glue solution, when the glue solution is taken out of the box body, there is likely to be glue solution remaining on the filter plate, resulting in waste of the glue solution. This glue solution has gone through several processes and can become donkey-hide gelatin lumps as long as it gels. It is really a pity to waste it at this time. Therefore, in view of this, the present utility model is specifically proposed. Summary of the Invention
[0006] The technical problem to be solved by the present utility model is to overcome the deficiencies of the prior art and provide a foam removing device for donkey-hide gelatin production that can overcome the above problems or at least partially solve the above problems.
[0007] To solve the above technical problem, the basic concept of the technical solution adopted by the present utility model is:
[0008] A defoaming device for donkey-hide gelatin production, including an electric heating kettle, further comprising: a cover plate detachably connected to the electric heating kettle; a connecting seat, vertically connected in the electric heating kettle, wherein a guide rod is fixedly connected to the connecting seat, a filter plate is arranged in the electric heating kettle, the filter plate is slidably connected to the guide rod, a limiting block is fixedly connected to the guide rod, a spring is sleeved on the guide rod, one end of the spring is fixedly connected to the limiting block, and the other end is fixedly connected to the filter plate; a rotating shaft, rotatably connected to the cover plate, wherein a cam is fixedly connected to the rotating shaft, a motor is fixedly installed on the cover plate, a first bevel gear is fixedly connected to the output end of the motor, a second bevel gear is fixedly connected to the rotating shaft, and the second bevel gear is meshed with the first bevel gear.
[0009] Preferably, a cylinder is fixedly installed on the cover plate, and the connecting seat is fixedly connected to the output end of the cylinder.
[0010] In order to increase the sealing performance at the connection between the cover plate and the electric heating kettle, preferably, a support ring is fixedly connected to the cover plate, a sealing ring is arranged on the outer side wall of the support ring, and the sealing ring is attached to the inner wall of the electric heating kettle.
[0011] In order to keep the pressure inside the electric heating kettle constant, further, a pressure relief pipe is further included, the pressure relief pipe is fixedly communicated with the electric heating kettle, and a pressure relief valve is arranged on the pressure relief pipe.
[0012] In order to facilitate taking out the produced glue liquid from the electric heating kettle, preferably, a discharge pipe is further included, the discharge pipe is fixedly communicated with the bottom of the electric heating kettle, and a solenoid valve is arranged on the discharge pipe.
[0013] In order to facilitate the disassembly and assembly of the cover plate, preferably, the cover plate is detachably connected to the electric heating kettle through a plurality of fixing bolts.
[0014] After adopting the above technical solution, the present utility model has the following beneficial effects compared with the prior art:
[0015] In the present utility model, the filter plate moving up and down reciprocally impacts the connecting seat to generate vibration, thereby shaking off the glue liquid remaining on the filter plate. Therefore, when taking out the glue liquid from the electric heating kettle, the waste of the glue liquid is reduced. Description of the Drawings
[0016] Figure 1 is a schematic diagram of the internal structure of the electric heating kettle of the present utility model;
[0017] Figure 2 is the present utility model Figure 1 The enlarged view of part A;
[0018] Figure 3 is the present utility model Figure 1 The enlarged view of part B;
[0019] Figure 4 This is a schematic diagram of a partial structure of the present utility model.
[0020] In the figure: 1. Electric heating kettle; 101. Cover plate; 102. Fixed bolt; 103. Discharge pipe; 2. Support ring; 201. Sealing ring; 202. Pressure relief pipe; 3. Cylinder; 301. Connecting seat; 302. Guide rod; 303. Spring; 304. Filter plate; 4. Rotating shaft; 401. Cam; 402. Motor; 403. First bevel gear; 404. Second bevel gear. Specific embodiments
[0021] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments in conjunction with the accompanying drawings in the embodiments of the present utility model. The following embodiments are used to illustrate the present utility model but are not used to limit the scope of the present utility model. Embodiment 1
[0022] Refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , a defoaming device for donkey-hide gelatin production, including an electric heating kettle 1, and further including: a cover plate 101 detachably connected to the electric heating kettle 1; a connecting seat 301, which is vertically connected in the electric heating kettle 1. Among them, a guide rod 302 is fixedly connected to the connecting seat 301, a filter plate 304 is arranged in the electric heating kettle 1, the filter plate 304 is slidably connected to the guide rod 302, a limit block is fixedly connected to the guide rod 302, a spring 303 is sleeved on the guide rod 302, one end of the spring 303 is fixedly connected to the limit block, and the other end is fixedly connected to the filter plate 304; a rotating shaft 4, which is rotatably connected to the cover plate 101. Among them, a cam 401 is fixedly connected to the rotating shaft 4, a motor 402 is fixedly installed on the cover plate 101, a first bevel gear 403 is fixedly connected to the output end of the motor 402, a second bevel gear 404 is fixedly connected to the rotating shaft 4, and the second bevel gear 404 is meshed with the first bevel gear 403.
[0023] A cylinder 3 is fixedly installed on the cover plate 101, and the connecting seat 301 is fixedly connected to the output end of the cylinder 3.
[0024] During use, turn on the electric heating kettle 1 to heat the glue liquid in the electric heating kettle 1. When the glue liquid boils, the impurities in the glue liquid form complexes with a relatively small specific gravity and suspend on the liquid surface, gathering from the edge of the kettle towards the center, thereby achieving the effect of removing impurities in the donkey-hide gelatin. Then, start the cylinder 3. The cylinder 3 drives the connecting seat 301 to drive the filter plate 304 to move upward. When the filter plate 304 moves upward, the glue liquid will pass through the filter holes on the filter plate 304, while the impurities cannot pass through the filter holes of the filter plate 304 and are blocked above the filter plate 304, thus achieving the filtration and impurity removal of the glue liquid and improving the purity of the glue liquid. When the filter plate 304 moves to the upper end of the electric heating kettle 1, start the motor 402. The motor 402 drives the rotating shaft 4 to rotate through the meshing connection of the first bevel gear 403 and the second bevel gear 404. The rotating shaft 4 drives the cam 401 to rotate. When the cam 401 abuts against the filter plate 304, the filter plate 304 will move downward along the guide rod 302 under the push of the cam 401 and compress the spring 303. Then, when the cam 401 separates from the filter plate 304, the compressed spring 303 generates a thrust to push the filter plate 304 to move upward along the guide rod 302 to reset. Subsequently, repeatedly repeat the above operation for driving the filter plate 304 to move up and down reciprocally along the guide rod 302 to correct, so that the reciprocally moving filter plate 304 generates vibrations when hitting the connecting seat 301, thereby shaking off the glue liquid remaining on the filter plate 304. Therefore, when taking out the glue liquid from the electric heating kettle 1, the waste of the glue liquid is reduced. Example 2
[0025] Refer to Figure 1 、 Figure 2 A defoaming device for donkey-hide gelatin production is basically the same as that in Example 1. Furthermore, a support ring 2 is fixedly connected to the cover plate 101. A sealing ring 201 is arranged on the outer side wall of the support ring 2, and the sealing ring 201 is fitted with the inner wall of the electric heating kettle 1. By inserting the support ring 2 into the electric heating kettle 1 to squeeze the sealing ring 201 to fit with the inner wall of the electric heating kettle 1, it increases the sealing performance at the connection between the cover plate 101 and the electric heating kettle 1, thereby reducing the heat loss inside the electric heating kettle 1 and improving the boiling rate of the glue liquid heated by the electric heating kettle 1. Example 3
[0026] Refer to Figure 1 、 Figure 2, A defoaming device for donkey-hide gelatin production, which is basically the same as that in Embodiment 1. Further, it further includes a pressure relief pipe 202, and the pressure relief pipe 202 is fixedly communicated with the electric heating kettle 1. A pressure relief valve is provided on the pressure relief pipe 202. Since the pressure inside the electric heating kettle 1 gradually increases when the electric heating kettle 1 continuously heats the glue liquid, when the air pressure inside the electric heating kettle 1 is greater than the pressure relief value set by the pressure relief valve on the pressure relief pipe 202, the pressure relief valve automatically opens to relieve pressure, thereby keeping the pressure inside the electric heating kettle 1 constant and avoiding potential safety hazards caused by excessive pressure inside the electric heating kettle 1. Embodiment 4
[0027] Refer to Figure 1 , A defoaming device for donkey-hide gelatin production, which is basically the same as that in Embodiment 1. Further, it further includes a discharge pipe 103, and the discharge pipe 103 is fixedly communicated with the bottom of the electric heating kettle 1. A solenoid valve is provided on the discharge pipe 103. When it is necessary to take out the glue liquid filtered from impurities in the electric heating kettle 1, first open the solenoid valve on the discharge pipe 103, so that the glue liquid can be discharged from the electric heating kettle 1 through the discharge pipe 103. Embodiment 5
[0028] Refer to Figure 1 , A defoaming device for donkey-hide gelatin production, which is basically the same as that in Embodiment 1. Further, the cover plate 101 is detachably connected to the electric heating kettle 1 through a plurality of fixing bolts 102. By setting the cover plate 101 to be detachable, the filter plate 304 can be taken out of the electric heating kettle 1 by removing the cover plate 101, thus facilitating the cleaning of the filter plate 304.
[0029] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention.
Claims
1. A foaming device for donkey-hide gelatin production, comprising an electric heating kettle (1), characterized in that: Also includes: A cover plate (101) detachably connected to the electric heating kettle (1); The connecting seat (301) is connected in a lifting manner in the electric heating kettle (1). The connecting seat (301) is fixedly connected to a guide rod (302), a filter plate (304) is provided in the electric heating kettle (1), the filter plate (304) is slidably connected to the guide rod (302), a limit block is fixedly connected to the guide rod (302), a spring (303) is sleeved on the guide rod (302), one end of the spring (303) is fixedly connected to the limit block, and the other end is fixedly connected to the filter plate (304); A rotating shaft (4) is rotatably connected to the cover plate (101). The rotating shaft (4) is fixedly connected to a cam (401), the cover plate (101) is fixedly mounted with a motor (402), an output end of the motor (402) is fixedly connected to a bevel gear 1 (403), the rotating shaft (4) is fixedly connected to a bevel gear 2 (404), and the bevel gear 2 (404) is meshingly connected to the bevel gear 1 (403).
2. The foaming device for donkey-hide gelatin production according to claim 1, characterized in that: The cover plate (101) is fixedly mounted with a cylinder (3), and the connecting seat (301) is fixedly connected to the output end of the cylinder (3).
3. The foaming device for donkey-hide gelatin production according to claim 1, characterized in that: A support ring (2) is fixedly connected to the cover plate (101), and a sealing ring (201) is provided on the outer wall of the support ring (2), and the sealing ring (201) is in contact with the inner wall of the electric heating kettle (1).
4. The foaming device for donkey-hide gelatin production according to claim 3, characterized in that: It also comprises a pressure relief pipe (202), the pressure relief pipe (202) being fixedly connected to the electric heating kettle (1), and a pressure relief valve being arranged on the pressure relief pipe (202).
5. The foaming device for donkey-hide gelatin production according to claim 1, characterized in that: It also comprises a discharge pipe (103), the discharge pipe (103) being fixedly connected to the bottom of the electric heating kettle (1), and a solenoid valve being arranged on the discharge pipe (103).
6. The foaming device for donkey-hide gelatin production according to claim 1, characterized in that: The cover plate (101) is detachably connected to the electric heating kettle (1) via a plurality of fixing bolts (102).
Citation Information
Patent Citations
Donkey -hide gelatin production is with carrying foam machine
CN206587423U