Energy-saving and environment-friendly metal composite plate spraying device

By introducing a servo motor-driven rotary shaft and push rod positioning structure into the metal composite plate spraying device, the problem of low angle adjustment efficiency of composite plates is solved, and the efficiency of spraying operations is significantly improved.

CN223027597UActive Publication Date: 2025-06-27SHANGHAI SIMON ALUMINUM CO LTD
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Patent Information

Application Number
CN202422051753.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-27
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

In the prior art, the efficiency of adjusting the orientation angle of the metal composite plate is low, resulting in low spraying operation efficiency.

Method used

An energy-saving and environmentally friendly metal composite plate spraying device including an outer frame, a spray gun and an adjustment structure is designed. The rotating shaft is driven by a servo motor to change the direction of the metal composite plate, and the composite plate is positioned in time through an electric push rod.

Benefits of technology

The efficiency of the user adjusting the angle of the composite board is improved, and the working efficiency of the spraying operation is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of metal composite plate spraying, in particular to an energy-saving and environment-friendly metal composite plate spraying device. Comprising an outer frame, a spray gun and an adjusting structure, a clamp is installed on the inner wall of the outer frame through the adjusting structure, the adjusting structure is arranged on the top side of the inner wall of the outer frame and comprises a fixing plate, the fixing plate is fixedly connected with the outer frame, a rotating shaft is rotationally connected to the lower surface of the fixing plate, and the lower end of the rotating shaft is fixedly connected with the clamp; the arc surface of the rotating shaft is fixedly connected with a first gear, the lower surface of the fixing plate is fixedly connected with a servo motor, and the output end of the servo motor is fixedly connected with a second gear. According to the energy-saving and environment-friendly metal composite plate spraying device, the servo motor is used for driving the rotating shaft to rotate, so that the direction of a metal composite plate is changed, the electric push rod is used for positioning the composite plate in time, and the efficiency of adjusting the direction angle of the composite plate by a user is improved.
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Description

Technical Field

[0001] The utility model relates to the field of spraying of metal composite plates, in particular to an energy-saving and environment-friendly metal composite plate spraying device. Background Art

[0002] The spraying of metal composite plates is a material protection technology. By spraying materials on the composite plates to form a covering layer, the purpose of protecting the metal from oxidation and corrosion can be achieved. The energy-saving and environment-friendly metal composite plate spraying device is a kind of spraying device. It can recycle the spraying materials that are not absorbed by the workpiece, with high recycling efficiency and good environmental protection effect.

[0003] In the prior art, when using an energy-saving and environment-friendly metal composite plate spraying device for operation, the metal composite plate is fixed in the outer frame by means of a fixture, and then the recycling device is started. The user holds the spray gun to spray the metal composite plate. During the operation, the powder that is not absorbed by the workpiece will be collected through the suction port of the recycling device, discharged through the paint discharge pipe after filtration and recycling, and then the gas is discharged through the air discharge pipe. After one side of the metal composite plate is sprayed, the user manually adjusts the orientation angle of the composite plate and then continues spraying. However, this operation method will have the following problems. The fixture is suspended on the top side of the inner wall of the outer frame by means of a rotating shaft, with poor stability. After the user manually rotates the composite plate, due to inertia, the composite plate, the fixture and the rotating shaft will still rotate or shake, resulting in low efficiency when the user adjusts the angle of the composite plate, and further resulting in low efficiency of the spraying operation. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the disadvantages in the prior art that the efficiency of adjusting the orientation angle of the composite plate is low, resulting in low efficiency of the spraying operation.

[0005] To solve the above technical problems, the utility model provides an energy-saving and environment-friendly metal composite plate spraying device, including: an outer frame, a spray gun and an adjusting structure. A recycling device is installed inside the outer frame. A paint discharge pipe is arranged on one side of the outer frame. An air discharge pipe is installed on the side of the outer frame away from the paint discharge pipe. A fixture is installed on the inner wall of the outer frame by means of the adjusting structure. An adjusting structure is provided on the top side of the inner wall of the outer frame. The adjusting structure includes a fixing plate. The fixing plate is fixedly connected with the outer frame. A rotating shaft is rotatably connected to the lower surface of the fixing plate. The lower end of the rotating shaft is fixedly connected with the fixture. A first gear is fixedly connected to the arc surface of the rotating shaft. A servo motor is fixedly connected to the lower surface of the fixing plate. The output end of the servo motor is fixedly connected with a second gear. The tooth surface of the second gear meshes with the first gear. A positioning disk is fixedly connected to the arc surface of the rotating shaft. A rubber ring is fixedly connected to the upper surface of the positioning disk. An electric push rod is fixedly connected to the lower surface of the fixing plate at a position corresponding to the rubber ring.

[0006] The effects achieved by the above components are as follows: The servo motor is used to drive the rotation of the rotating shaft, so that the metal composite plate changes its orientation, and the electric push rod is used to position the composite plate in a timely manner, improving the efficiency of the user in adjusting the orientation angle of the composite plate, and thus improving the working efficiency of the spraying operation.

[0007] Preferably, a rubber block is fixedly connected to the output end of the electric push rod, and the rubber block is cylindrical.

[0008] The effects achieved by the above components are as follows: The friction between the electric push rod and the rubber ring is further increased through the rubber block, so that the limiting effect of the electric push rod on the positioning disk is better.

[0009] Preferably, clamping grooves are formed on both sides of the fixed plate, and a protective frame is clamped to the inner wall of the clamping groove.

[0010] The effects achieved by the above components are as follows: The parts such as the servo motor, the electric push rod and the rubber ring are shielded and protected through the protective frame.

[0011] Preferably, a pulley is rotatably connected to the inner wall of the clamping groove, and the arc surface of the pulley is slidably connected to the protective frame.

[0012] The effects achieved by the above components are as follows: The friction between the protective frame and the inner wall of the clamping groove is reduced through the pulley, facilitating the sliding of the protective frame into the fixed plate.

[0013] Preferably, an auxiliary structure is provided at one end of the exhaust pipe away from the outer frame. The auxiliary structure includes an auxiliary pipe, the auxiliary pipe is fixedly connected to the exhaust pipe, an auxiliary groove is formed on the arc surface of the auxiliary pipe, a moving frame is slidably connected to the inner wall of the auxiliary groove, a diversion plate is fixedly connected to one side of the moving frame close to the auxiliary pipe, an auxiliary rod is rotatably connected to the side of the moving frame away from the diversion plate, and a pressing plate is threadedly connected to the arc surface of the auxiliary rod.

[0014] The effects achieved by the above components are as follows: The exhaust direction of the exhaust pipe is adjusted by the diversion plate, and the position of the diversion plate can be adjusted along the arc surface of the auxiliary pipe, thereby changing the orientation of the diversion plate, with high practicability.

[0015] Preferably, a round rod is fixedly connected to the surface of the moving frame, and the arc surface of the round rod is slidably connected to the pressing plate.

[0016] The effects achieved by the above components are as follows: The pressing plate is limited by the round rod, and the user does not need to manually hold the pressing plate.

[0017] Preferably, an auxiliary block is fixedly connected to one end of the auxiliary rod away from the moving frame.

[0018] The effects achieved by the above components are as follows: Operating the auxiliary block drives the auxiliary rod to rotate, facilitating the user to rotate the auxiliary rod.

[0019] Compared with the related technologies, an energy-saving and environment-friendly metal composite board spraying device provided by the utility model has the following beneficial effects:

[0020] The utility model provides an energy-saving and environment-friendly metal composite board spraying device. When using the energy-saving and environment-friendly metal composite board spraying device for operation, the metal composite board is fixed in the outer frame by means of a fixture, and then the recovery device is started. The user holds a spray gun to perform spraying operation on the metal composite board. During the operation, the powder not absorbed by the workpiece will be collected through the air suction port of the recovery device, discharged through the exhaust pipe after filtration and recovery, and then the gas is discharged from the exhaust air pipe. After one side of the metal composite board is sprayed, the user manually adjusts the orientation angle of the composite board and then continues spraying. However, the following problems will occur in this operation mode. The fixture is suspended on the top side of the inner wall of the outer frame by means of a rotating shaft, and the stability is poor. After the user manually rotates the composite board, due to inertia, the composite board, the fixture and the rotating shaft will still rotate or shake, resulting in low efficiency when the user adjusts the angle of the composite board, and further resulting in low efficiency of the spraying operation. By setting an adjustment structure, a servo motor is used to drive the rotating shaft to rotate, so that the metal composite board changes its orientation, and an electric push rod is used to position the composite board in time, improving the efficiency of the user to adjust the orientation angle of the composite board, and further improving the working efficiency of the spraying operation.

[0021] The exhaust direction of the exhaust air pipe is fixed and cannot be flexibly adjusted according to the placement of the equipment in the workshop. By setting an auxiliary structure, a guide plate is used to adjust the exhaust direction of the exhaust air pipe. The position of the guide plate can be adjusted along the arc surface of the auxiliary pipe, thereby changing the orientation of the guide plate, and the practicability is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic structural diagram of an energy-saving and environment-friendly metal composite board spraying device provided by the utility model;

[0023] Figure 2 is Figure 1 the schematic structural diagram of the adjustment structure shown in;

[0024] Figure 3 is Figure 2 the partial structural schematic diagram of the adjustment structure shown in;

[0025] Figure 4 is Figure 1 the schematic structural diagram of the auxiliary structure shown in;

[0026] Figure 5 is Figure 4 the partial structural schematic diagram of the auxiliary structure shown in.

[0027] Reference Numerals in the Figures: 1. Outer Frame; 2. Spray Gun; 3. Recycling Device; 4. Paint Discharge Pipe; 5. Exhaust Air Pipe; 6. Fixture; 7. Adjusting Structure; 701. Fixed Plate; 702. Rotating Shaft; 703. First Gear; 704. Servo Motor; 705. Second Gear; 706. Positioning Disk; 707. Rubber Ring; 708. Electric Push Rod; 709. Rubber Block; 710. Card Slot; 711. Protective Frame; 712. Pulley; 8. Auxiliary Structure; 81. Auxiliary Pipe; 82. Auxiliary Groove; 83. Moving Frame; 84. Deflector; 85. Auxiliary Rod; 86. Pressing Plate; 87. Auxiliary Block; 88. Round Rod. Detailed Implementation Manner

[0028] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0029] The following describes in detail the specific implementation of the present utility model with reference to specific embodiments.

[0030] Please refer to Figures 1 to 5 , a kind of energy-saving and environment-friendly metal composite board spraying device provided by an embodiment of the present utility model includes: an outer frame 1, a spray gun 2 and an adjusting structure 7. A recycling device 3 is installed inside the outer frame 1. A paint discharge pipe 4 is arranged on one side of the outer frame 1. An exhaust air pipe 5 is installed on the side of the outer frame 1 away from the paint discharge pipe 4. A fixture 6 is installed on the inner wall of the outer frame 1 by means of the adjusting structure 7. An adjusting structure 7 is provided on the top side of the inner wall of the outer frame 1. An auxiliary structure 8 is provided at the end of the exhaust air pipe 5 away from the outer frame 1.

[0031] In an embodiment of the present utility model, please refer to Figure 2 and Figure 3, the adjusting structure 7 includes a fixing plate 701 which is fixedly connected to the outer frame 1. A rotating shaft 702 is rotatably connected to the lower surface of the fixing plate 701. The lower end of the rotating shaft 702 is fixedly connected to the clamp 6. A first gear 703 is fixedly connected to the arc surface of the rotating shaft 702. A servo motor 704 is fixedly connected to the lower surface of the fixing plate 701. The output end of the servo motor 704 is fixedly connected to a second gear 705. The tooth surface of the second gear 705 meshes with the first gear 703. A positioning disk 706 is fixedly connected to the arc surface of the rotating shaft 702. A rubber ring 707 is fixedly connected to the upper surface of the positioning disk 706. An electric push rod 708 is fixedly connected to the lower surface of the fixing plate 701 at a position corresponding to the rubber ring 707. By driving the rotating shaft 702 to rotate with the servo motor 704, the metal composite plate can be changed in orientation, and the electric push rod 708 is used to position the composite plate in time, improving the efficiency of the user in adjusting the orientation angle of the composite plate, and further improving the working efficiency of the spraying operation. The output end of the electric push rod 708 is fixedly connected to a rubber block 709. The rubber block 709 is cylindrical. The friction between the electric push rod 708 and the rubber ring 707 is further increased through the rubber block 709, making the limiting effect of the electric push rod 708 on the positioning disk 706 better. Slots 710 are opened on both sides of the fixing plate 701. A protective frame 711 is clamped to the inner wall of the slots 710. The parts such as the servo motor 704, the electric push rod 708 and the rubber ring 707 are shielded and protected by the protective frame 711. A pulley 712 is rotatably connected to the inner wall of the slots 710. The arc surface of the pulley 712 is slidably connected to the protective frame 711. The friction between the protective frame 711 and the inner wall of the slots 710 is reduced through the pulley 712, facilitating the sliding of the protective frame 711 into the fixing plate 701;

[0032] In an embodiment of the present invention, please refer to Figure 4 and Figure 5 , the auxiliary structure 8 includes an auxiliary pipe 81 which is fixedly connected to the exhaust pipe 5. An auxiliary groove 82 is opened on the arc surface of the auxiliary pipe 81. A moving frame 83 is slidably connected to the inner wall of the auxiliary groove 82. A flow guiding plate 84 is fixedly connected to the side of the moving frame 83 close to the auxiliary pipe 81. An auxiliary rod 85 is rotatably connected to the side of the moving frame 83 away from the flow guiding plate 84. A pressing plate 86 is threadedly connected to the arc surface of the auxiliary rod 85. The exhaust direction of the exhaust pipe 5 is adjusted by the flow guiding plate 84. The position of the flow guiding plate 84 can be adjusted along the arc surface of the auxiliary pipe 81, thereby changing the orientation of the flow guiding plate 84, with high practicability. A round rod 88 is fixedly connected to the surface of the moving frame 83. The arc surface of the round rod 88 is slidably connected to the pressing plate 86. The pressing plate 86 is limited by the round rod 88, eliminating the need for the user to manually hold the pressing plate 86. An auxiliary block 87 is fixedly connected to the end of the auxiliary rod 85 away from the moving frame 83. Operating the auxiliary block 87 drives the auxiliary rod 85 to rotate, facilitating the user to rotate the auxiliary rod 85;

[0033] The working principle of an energy-saving and environment-friendly metal composite plate spraying device provided by the utility model is as follows: By setting the adjusting structure 7, the servo motor 704 is started. The servo motor 704 drives the second gear 705 to rotate. The second gear 705 drives the first gear 703 to rotate. The first gear 703 drives the rotating shaft 702 to rotate. The rotating shaft 702 drives the positioning disk 706 and the fixture 6 to rotate. The fixture 6 drives the metal composite plate to rotate. After the metal composite plate rotates a specified angle, the electric push rod 708 is started. The output end of the electric push rod 708 moves towards the direction close to the rubber ring 707 until the electric push rod 708 presses down on the rubber ring 707, causing the positioning disk 706 to stop rotating. At the same time, the servo motor 704 is turned off. The stop rotation of the positioning disk 706 causes the rotating shaft 702, the fixture 6 and the metal composite plate to stop rotating. Among them, the friction between the electric push rod 708 and the rubber ring 707 is further increased through the rubber block 709, so that the limiting effect of the electric push rod 708 on the positioning disk 706 is better. The parts such as the servo motor 704, the electric push rod 708 and the rubber ring 707 are shielded and protected through the protective frame 711. The friction between the protective frame 711 and the inner wall of the card slot 710 is reduced through the pulley 712, which is convenient for the protective frame 711 to slide into the fixing plate 701.

[0034] By setting the auxiliary structure 8, first operate the moving frame 83 to move along the auxiliary groove 82 to a suitable position. During the process of changing the position of the moving frame 83, the orientation angle of the deflector plate 84 changes together. Then rotate the auxiliary rod 85. The auxiliary rod 85 drives the pressing plate 86 to move towards the direction close to the moving frame 83 by means of the thread. During this process, the pressing plate 86 always slides along the round rod 88 until the pressing plate 86 cooperates with the moving frame 83 to be fixed on the auxiliary pipe 81, thereby fixing the direction of the deflector plate 84. Among them, operate the auxiliary block 87 to drive the auxiliary rod 85 to rotate, which is convenient for the user to rotate the auxiliary rod 85.

[0035] The circuits and controls involved in the present utility model are all prior arts and will not be elaborated here too much.

[0036] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present utility model.

Claims

1. An energy-saving and environmentally friendly metal composite plate spraying device, characterized in that: include: An outer frame (1), a spray gun (2) and an adjustment structure (7), wherein a recovery device (3) is installed inside the outer frame (1), a paint discharge pipe (4) is arranged on one side of the outer frame (1), an exhaust pipe (5) is installed on the side of the outer frame (1) away from the paint discharge pipe (4), a clamp (6) is installed on the inner wall of the outer frame (1) with the aid of the adjustment structure (7), an adjustment structure (7) is arranged on the top side of the inner wall of the outer frame (1), and the adjustment structure (7) comprises a fixing plate (701), the fixing plate (701) is fixedly connected to the outer frame (1), a rotating shaft (702) is rotatably connected to the lower surface of the fixing plate (701), and the lower end of the rotating shaft (702) is connected to the clamp The rotating shaft (702) is fixedly connected to a tool (6), the arc surface of the rotating shaft (702) is fixedly connected to a first gear (703), the lower surface of the fixed plate (701) is fixedly connected to a servo motor (704), the output end of the servo motor (704) is fixedly connected to a second gear (705), the tooth surface of the second gear (705) is meshed with the first gear (703), the arc surface of the rotating shaft (702) is fixedly connected to a positioning plate (706), the upper surface of the positioning plate (706) is fixedly connected to a rubber ring (707), and the lower surface of the fixed plate (701) is fixedly connected to an electric push rod (708) at a position corresponding to the rubber ring (707).

2. The energy-saving and environment-friendly metal composite plate spraying device according to claim 1 is characterized in that: The output end of the electric push rod (708) is fixedly connected to a rubber block (709), and the rubber block (709) is cylindrical.

3. The energy-saving and environment-friendly metal composite plate spraying device according to claim 1 is characterized in that: Both sides of the fixing plate (701) are provided with a clamping groove (710), and the inner wall of the clamping groove (710) is clamped with a protective frame (711).

4. The energy-saving and environment-friendly metal composite plate spraying device according to claim 3 is characterized in that: The inner wall of the slot (710) is rotatably connected to a pulley (712), and the arc surface of the pulley (712) is slidably connected to the protection frame (711).

5. The energy-saving and environment-friendly metal composite plate spraying device according to claim 1 is characterized in that: An auxiliary structure (8) is provided at one end of the exhaust pipe (5) away from the outer frame (1), the auxiliary structure (8) comprising an auxiliary pipe (81), the auxiliary pipe (81) being fixedly connected to the exhaust pipe (5), the arc surface of the auxiliary pipe (81) being provided with an auxiliary groove (82), the inner wall of the auxiliary groove (82) being slidably connected to a movable frame (83), a side of the movable frame (83) close to the auxiliary pipe (81) being fixedly connected to a guide plate (84), a side of the movable frame (83) away from the guide plate (84) being rotatably connected to an auxiliary rod (85), and the arc surface of the auxiliary rod (85) being threadedly connected to a pressing plate (86).

6. The energy-saving and environment-friendly metal composite plate spraying device according to claim 5, characterized in that: The surface of the movable frame (83) is fixedly connected to a round rod (88), and the arc surface of the round rod (88) is slidably connected to the pressing plate (86).

7. The energy-saving and environment-friendly metal composite plate spraying device according to claim 5, characterized in that: One end of the auxiliary rod (85) away from the movable frame (83) is fixedly connected to an auxiliary block (87).