Sponge dipping equipment for foamed ceramic filter

Abstract

The utility model discloses sponge dipping equipment for a foamed ceramic filter, which comprises a main body unit, the main body unit comprises a dipping box, and the side wall of the dipping box is fixedly connected with a support plate. A first reciprocating lead screw is driven to rotate through arrangement of a first bevel gear, a second bevel gear and a vertical rod, meanwhile, a second reciprocating lead screw is driven to rotate through arrangement of the vertical rod, a driving gear and a driven gear, and a push rod is driven to move downwards through arrangement of the first reciprocating lead screw, the second reciprocating lead screw, a lead screw sleeve and a push plate. The pressing plates are driven by the push rod to repeatedly move downwards and automatically press foam cotton, and the multiple pressing plates can press the foam cotton in a staggered mode, so that buoyancy generated by slurry to the foam cotton is reduced, the slurry can make rapid and full contact with the foam cotton, the labor intensity of workers and the labor cost are reduced, and the working efficiency is improved. And the overall working efficiency is obviously improved.

Description

Technical Field

[0001] The utility model relates to the technical field of foam ceramic filters, in particular to a sponge dipping equipment for foam ceramic filters. Background Art

[0002] The foam ceramic filter is composed of three major categories: alumina ceramic filter plates, silicon carbide ceramic filter plates, and cobalt oxide ceramic filter plates. In the production process, an organic foam with a three-dimensional network structure and connected pores is usually used as a carrier. It is immersed in a special ceramic slurry with thixotropy, and a special roller extrusion process is adopted to evenly apply the ceramic slurry on the skeleton of the carrier, and then it is dried and cured and then calcined at high temperature. The dipping machine can be mainly used for sponge dipping. The sponge is impregnated in a sizing agent with a reasonable formula to improve the interfacial affinity and bonding force of the sponge.

[0003] Currently, the foam dipping operation generally relies on manual operation. Although this method can achieve basic dipping treatment, due to the large area and light weight characteristics of the foam itself, the slurry has a significant buoyancy effect on the foam. This characteristic leads to the need for workers to continuously consume a large amount of physical strength to repeatedly press the foam during the dipping process, which not only greatly increases the labor intensity and labor cost, but also significantly reduces the overall work efficiency.

[0004] Therefore, a sponge dipping equipment for foam ceramic filters is needed to solve the above problems. Summary of the Utility Model

[0005] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract and the title of the utility model of this application, to avoid obscuring the purpose of this part, the abstract, and the title of the utility model. However, such simplifications or omissions shall not be used to limit the scope of the utility model.

[0006] In view of the above problems of a sponge dipping equipment for foam ceramic filters, the utility model is proposed.

[0007] Therefore, the purpose of the utility model is to provide a sponge dipping equipment for foam ceramic filters, which is used to solve the problems such as "Currently, the foam dipping operation generally relies on manual operation. Although this method can achieve basic dipping treatment, due to the large area and light weight characteristics of the foam itself, the slurry has a significant buoyancy effect on the foam. This characteristic leads to the need for workers to continuously consume a large amount of physical strength to repeatedly press the foam during the dipping process, which not only greatly increases the labor intensity and labor cost, but also significantly reduces the overall work efficiency".

[0008] To solve the above technical problems, the present utility model provides the following technical solutions: A sponge dipping equipment for a foam ceramic filter, comprising:

[0009] A main body unit, the main body unit includes a dipping tank, a support plate is fixedly connected to the side wall of the dipping tank, two support rods are symmetrically and fixedly connected to the upper end of the support plate, and a top plate is fixedly connected to the upper ends of the two support rods together;

[0010] A dipping unit, the dipping unit includes a straight cylinder and a fixed box, the fixed box is fixedly connected to the lower end of the top plate, the straight cylinder is fixedly connected to the upper end of the top plate, a double-shaft motor is fixedly connected to the inner wall of the straight cylinder, both output ends of the double-shaft motor are fixedly connected with cross bars, the other end of each cross bar is fixedly sleeved with a first bevel gear, a second bevel gear is meshed with each first bevel gear, a vertical rod is fixedly inserted through the center of each second bevel gear, a first reciprocating lead screw is fixedly connected to the lower end of each vertical rod, a driving gear is fixedly sleeved on each vertical rod, a driven gear is meshed with each driving gear, a second reciprocating lead screw is fixedly inserted through the center of each driven gear, a lead screw sleeve is meshed with each first reciprocating lead screw and the second reciprocating lead screw, two push plates are symmetrically and fixedly connected to both sides of each lead screw sleeve, a push rod is fixedly connected to the lower end of each push plate, and a pressing plate is fixedly connected to the lower ends of every two push rods together.

[0011] As a preferred solution of the sponge dipping equipment for a foam ceramic filter of the present utility model, wherein: the upper ends of the two vertical rods are rotatably connected to the inner wall of the straight cylinder, and the lower ends of the two vertical rods penetrate through the straight cylinder and the fixed box and are rotatably connected to the inner walls of the straight cylinder and the fixed box.

[0012] As a preferred solution of the sponge dipping equipment for a foam ceramic filter of the present utility model, wherein: the upper ends of the plurality of second reciprocating lead screws are rotatably connected to the inner wall of the fixed box, and the lower ends of the plurality of second reciprocating lead screws are rotatably connected to the inner wall of the fixed box.

[0013] As a preferred solution of the sponge dipping equipment for a foam ceramic filter of the present utility model, wherein: the lower ends of the plurality of push rods penetrate through the lower end of the fixed box and are slidably connected to the inner wall of the fixed box.

[0014] As a preferred solution of the sponge dipping equipment for a foam ceramic filter of the present utility model, wherein: the lower ends of the plurality of first reciprocating lead screws are rotatably connected to the inner wall of the fixed box, and a plurality of through holes are equidistantly arranged on the plurality of pressing plates.

[0015] As a preferred solution of a sponge dipping equipment for a foam ceramic filter of the present utility model, wherein: a drain pipe is fixedly connected to the side wall of the dipping tank, and the other end of the drain pipe is engaged with a sealing cover.

[0016] The beneficial effects of the present utility model:

[0017] The first helical gear is driven to rotate by the double-shaft motor and the cross bar. The first reciprocating lead screw is driven to rotate through the settings of the first helical gear, the second helical gear and the vertical rod. At the same time, the second reciprocating lead screw is driven to rotate through the settings of the vertical rod, the driving gear and the driven gear. The push rod is driven to move downward through the settings of the first reciprocating lead screw, the second reciprocating lead screw, the lead screw sleeve and the push plate. The pressing plate is driven to repeatedly move downward by the push rod and automatically press the foam cotton. Moreover, multiple pressing plates will perform staggered pressing, thereby reducing the buoyancy generated by the slurry on the foam cotton and enabling the slurry to come into quick and full contact with the foam cotton. This not only reduces the labor intensity and labor cost of workers, but also significantly improves the overall working efficiency. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:

[0019] Figure 1 It is a front structural schematic diagram of a sponge dipping equipment for a foam ceramic filter of the present utility model.

[0020] Figure 2 It is a front sectional structural schematic diagram of a sponge dipping equipment for a foam ceramic filter of the present utility model.

[0021] Figure 3 It is a back structural schematic diagram of a sponge dipping equipment for a foam ceramic filter of the present utility model.

[0022] Figure 4 It is a structural schematic diagram of a dipping unit in a sponge dipping equipment for a foam ceramic filter of the present utility model.

[0023] Description of the Drawings: 100, main unit; 101, dipping slurry tank; 102, support plate; 103, support rod; 104, top plate; 200, dipping slurry unit; 201, straight cylinder; 202, double-shaft motor; 203, cross bar; 204, first bevel gear; 205, second bevel gear; 206, vertical rod; 207, driving gear; 208, driven gear; 209, second reciprocating lead screw; 210, lead screw sleeve; 211, push plate; 212, push rod; 213, pressing plate; 214, fixed box. Detailed Implementation Manner

[0024] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following detailed description of the specific implementation manners of the present utility model will be given in conjunction with the drawings of the specification.

[0025] In the following description, many specific details are set forth to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0026] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that can be included in at least one implementation manner of the present utility model. The "in one embodiment" that appears in different places in this specification does not all refer to the same embodiment, nor is it a separate or alternative embodiment that mutually excludes other embodiments.

[0027] Furthermore, the present utility model will be described in detail in conjunction with the schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally not in accordance with the general scale, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.

[0028] Referring to Figure 1 - Figure 4 , which is an embodiment of the present utility model, provides a sponge dipping slurry device for a foam ceramic filter, including:

[0029] The main unit 100, the main unit 100 includes a dipping slurry tank 101, a support plate 102 is fixedly connected to the side wall of the dipping slurry tank 101, two support rods 103 are symmetrically and fixedly connected to the upper end of the support plate 102, and two support rods 103 are fixedly connected to the upper end together with a top plate 104;

[0030] The slurry dipping unit 200, the slurry dipping unit 200 includes a straight cylinder 201 and a fixed box 214. The fixed box 214 is fixedly connected to the lower end of the top plate 104, the straight cylinder 201 is fixedly connected to the upper end of the top plate 104. A double-shaft motor 202 is fixedly connected to the inner wall of the straight cylinder 201. Both output ends of the double-shaft motor 202 are fixedly connected with cross bars 203. The other end of each cross bar 203 is fixedly sleeved with a first bevel gear 204. Each first bevel gear 204 is meshed with a second bevel gear 205. Each second bevel gear 205 is fixedly penetrated with a vertical rod 206 at the center. The lower end of each vertical rod 206 is fixedly connected with a first reciprocating lead screw. Each vertical rod 206 is fixedly sleeved with a driving gear 207. Each driving gear 207 is meshed with a driven gear 208. Each driven gear 208 is fixedly penetrated with a second reciprocating lead screw 209 at the center. Each first reciprocating lead screw and the second reciprocating lead screw 209 are meshed with a lead screw sleeve 210. Two push plates 211 are symmetrically and fixedly connected to both sides of each lead screw sleeve 210. The lower end of each push plate 211 is fixedly connected with a push rod 212. The lower ends of every two push rods 212 are jointly fixedly connected with a pressing plate 213.

[0031] The first bevel gear 204 is driven to rotate by the double-shaft motor 202 and the cross bar 203. The rotation of the first reciprocating lead screw is driven by the settings of the first bevel gear 204, the second bevel gear 205 and the vertical rod 206. At the same time, the rotation of the second reciprocating lead screw 209 is driven by the settings of the vertical rod 206, the driving gear 207 and the driven gear 208. The push rod 212 is driven to move downward by the settings of the first reciprocating lead screw, the second reciprocating lead screw 209, the lead screw sleeve 210 and the push plate 211. The pressing plate 213 is driven to repeatedly move downward by the push rod 212 to automatically press the foam cotton. Moreover, since the rotation directions of the first reciprocating lead screw and the second reciprocating lead screw 209 are opposite, multiple pressing plates 213 will perform staggered pressing, thereby reducing the buoyancy generated by the slurry on the foam cotton and enabling the slurry to come into rapid and full contact with the foam cotton. This not only reduces the labor intensity and labor cost of workers, but also significantly improves the overall working efficiency.

[0032] Wherein, the upper ends of the two vertical rods 206 are rotatably connected to the inner wall of the straight cylinder 201. The lower ends of the two vertical rods 206 penetrate through the straight cylinder 201 and the fixed box 214 and are rotatably connected to the inner walls of the straight cylinder 201 and the fixed box 214. The first reciprocating lead screw is driven to rotate by the vertical rod 206.

[0033] Wherein, the upper ends of the multiple second reciprocating lead screws 209 are rotatably connected to the inner wall of the fixed box 214. The lower ends of the multiple second reciprocating lead screws 209 are rotatably connected to the inner wall of the fixed box 214.

[0034] Among them, the lower ends of multiple push rods 212 all penetrate through the lower end of the fixed box 214 and are slidably connected to the inner wall of the fixed box 214, and the pressing plate 213 is driven to move downward by the push rods 212.

[0035] Among them, the lower ends of multiple first reciprocating lead screws are rotatably connected to the inner wall of the fixed box 214, and multiple through holes are evenly spaced on multiple pressing plates 213, and the foam cotton is pressed by the pressing plates 213.

[0036] Among them, a drain pipe is fixedly connected to the side wall of the slurry dipping tank 101, and the other end of the drain pipe is meshed with a sealing cover, and the waste liquid can be discharged through the drain pipe.

[0037] Working principle: During work, the foam cotton is placed in the slurry dipping tank 101, the double-shaft motor 202 is started, the output end thereof drives the cross bar 203 to rotate, the cross bar 203 drives the first bevel gear 204 to rotate, the first bevel gear 204 drives the second bevel gear 205 to rotate, the second bevel gear 205 drives the vertical rod 206 to rotate, the vertical rod 206 drives the first reciprocating lead screw and the driving gear 207 to rotate, the driving gear 207 drives the driven gear 208 to rotate, the driven gear 208 drives the second reciprocating lead screw 209 to rotate, the first reciprocating lead screw and the second reciprocating lead screw 209 drive the lead screw sleeve 210 to move downward, the lead screw sleeve 210 and the push plate 211 drive the push rod 212 to move downward, the push rod 212 drives the pressing plate 213 to move downward repeatedly and automatically press the foam cotton, and because the rotation directions of the first reciprocating lead screw and the second reciprocating lead screw 209 are opposite, multiple pressing plates 213 will perform offset pressing, so as to reduce the buoyancy generated by the slurry on the foam cotton, so that the slurry can quickly and fully contact the foam cotton, which not only reduces the labor intensity and labor cost of workers, but also significantly improves the overall work efficiency. Among them, the content not described in detail in this specification belongs to the prior art well known to those skilled in the art.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.

Claims

1. A sponge slurry impregnation device for a foam ceramic filter, characterized in that: include: A main unit (100), the main unit (100) comprising a slurry soaking box (101), a support plate (102) being fixedly connected to a side wall of the slurry soaking box (101), two support rods (103) being symmetrically fixedly connected to the upper end of the support plate (102), and a top plate (104) being fixedly connected to the upper ends of the two support rods (103); A slurry soaking unit (200), the slurry soaking unit (200) comprising a straight cylinder (201) and a fixed box (214), the fixed box (214) being fixedly connected to the lower end of a top plate (104), the straight cylinder (201) being fixedly connected to the upper end of the top plate (104), a double-axis motor (202) being fixedly connected to the inner wall of the straight cylinder (201), both output ends of the double-axis motor (202) being fixedly connected to a cross bar (203), the other end of each of the cross bars (203) being fixedly sleeved with a first bevel gear (204), each of the first bevel gears (204) being meshedly connected with a second bevel gear (205), a vertical rod (206) being fixedly inserted through the center of each of the second bevel gears (205), and each The lower end of the vertical rod (206) is fixedly connected to a No. 1 reciprocating screw, each of the vertical rods (206) is fixedly sleeved with a driving gear (207), each of the driving gears (207) is meshingly connected with a driven gear (208), and a No. 2 reciprocating screw (209) is fixedly inserted and inserted at the center of each driven gear (208), each of the No. 1 reciprocating screw and the No. 2 reciprocating screw (209) is meshingly connected with a screw sleeve (210), and two push plates (211) are symmetrically fixedly connected on both sides of each screw sleeve (210), and the lower end of each push plate (211) is fixedly connected to a push rod (212), and the lower ends of each of the two push rods (212) are commonly fixedly connected to a pressure plate (213).

2. The sponge slurry impregnation device for foam ceramic filter according to claim 1, characterized in that: The upper ends of the two vertical rods (206) are rotatably connected to the inner wall of the straight cylinder (201), and the lower ends of the two vertical rods (206) penetrate the straight cylinder (201) and the fixed box (214) and are rotatably connected to the inner walls of the straight cylinder (201) and the fixed box (214).

3. The sponge slurry impregnation device for a foam ceramic filter according to claim 1, characterized in that: The upper ends of the plurality of No. 2 reciprocating screws (209) are all rotatably connected to the inner wall of the fixed box (214), and the lower ends of the plurality of No. 2 reciprocating screws (209) are all rotatably connected to the inner wall of the fixed box (214).

4. The sponge slurry impregnation device for a foam ceramic filter according to claim 1, characterized in that: The lower ends of the plurality of push rods (212) all penetrate the lower end of the fixed box (214) and are slidably connected to the inner wall of the fixed box (214).

5. The sponge slurry impregnation device for foam ceramic filter according to claim 1, characterized in that: The lower ends of the plurality of No. 1 reciprocating screws are rotatably connected to the inner wall of the fixed box (214), and the plurality of pressing plates (213) are provided with a plurality of through holes at equal intervals.

6. The sponge slurry impregnation device for foam ceramic filter according to claim 1, characterized in that: A liquid drain pipe is fixedly connected to the side wall of the slurry soaking box (101), and a sealing cover is meshedly connected to the other end of the liquid drain pipe.

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