Automatic sorting equipment

Abstract

The utility model discloses automatic sorting equipment which comprises a rack, a feeding mechanism, a rotary table mechanism, an induction mechanism, a detection mechanism and a discharging mechanism. The feeding mechanism, the rotary table mechanism, the induction mechanism, the detection mechanism and the discharging mechanism are all installed on a table top of the rack, the discharging end of the feeding mechanism is connected with the rotary table mechanism, the induction mechanism, the detection mechanism and the discharging mechanism are arranged around the periphery of the rotary table mechanism, and the induction mechanism is in signal connection with the detection mechanism through a data line. An air tap valve element is conveyed to a detection rotating disc of the rotating disc mechanism through the feeding mechanism, the air tap valve element can lie in an annular groove of the detection rotating disc, and the detection mechanism detects the passing air tap valve element and transmits a detection result to the discharging mechanism. As the air tap valve core is horizontally arranged in the annular groove of the detection turntable for detection, the detection of air tap valve cores with different specifications can be met, and the applicability is wider.

Description

Technical Field

[0001] The utility model relates to the field of machining, in particular to an automatic sorting device. Background Art

[0002] As Figure 1 shown, the air nozzle valve core 100 is a component of a massage chair. The blank has a small external dimension. To ensure the quality of the air nozzle valve core 100, it is necessary to detect the roundness of the air nozzle valve core 100. The traditional detection method is to manually place the air nozzle valve core 100 on the tooling for individual detection, with low detection efficiency and high labor intensity for workers. For this reason, manufacturers have designed an automatic detection device for the air nozzle valve core, but this traditional automatic detection device is only applicable to air nozzle valve cores with a small ratio of height to radial dimension and cannot meet air nozzle valve cores with a large ratio of height to radial dimension. Summary of the Utility Model

[0003] The purpose of the utility model is to provide an automatic sorting device with a wider applicability.

[0004] To achieve the above purpose, the technical solution of the utility model is as follows:

[0005] The utility model is an automatic sorting device, including a frame, a feeding mechanism, a turntable mechanism, an induction mechanism, a detection mechanism, and a blanking mechanism;

[0006] The feeding mechanism, the turntable mechanism, the induction mechanism, the detection mechanism, and the blanking mechanism are all installed on the tabletop of the frame. The discharge end of the feeding mechanism is connected to the turntable mechanism. The induction mechanism, the detection mechanism, and the blanking mechanism are arranged around the periphery of the turntable mechanism. The induction mechanism is signal-connected to the detection mechanism through a data cable;

[0007] The turntable mechanism includes a detection turntable and a turntable; the turntable is installed on the frame, the detection turntable is installed on the top surface of the turntable and can rotate on the tabletop of the frame, and an annular groove surrounding the center is formed on the top surface of the detection turntable;

[0008] The detection mechanism includes a fixed camera frame, a fixed camera, a movable camera frame, a lifting module, a movable camera, and a connecting rod; the lower ends of the fixed camera frame and the movable camera frame are both fixed on the tabletop of the frame. The fixed camera is installed in the middle of the fixed camera frame, and the lens of the fixed camera faces the turntable mechanism in the horizontal direction. The lifting module is installed on the upper part of the movable camera frame, the movable camera is fixedly installed on the slider of the lifting module through the connecting rod, and the lens of the movable camera faces the turntable mechanism in the vertical direction.

[0009] The feeding mechanism includes a bin, a bin linear vibrator, a blanking chute, a vibrating bowl, a feeding slide rail, and a feeding linear vibrator. The bin is installed on the top surface of the bin linear vibrator, the bottom surface of the bin linear vibrator is installed on the table surface of the frame, the feeding end of the blanking chute is installed on the top surface of the bin linear vibrator and is connected to the discharge port of the bin, the discharge end of the blanking chute is connected to the opening of the vibrating bowl, the discharge track of the vibrating bowl is connected to the feeding end of the feeding slide rail, the discharge end of the feeding slide rail extends above the turntable mechanism, the feeding slide rail is installed on the top surface of the feeding linear vibrator, and the feeding linear vibrator is installed on the table surface of the frame.

[0010] The detection mechanism further includes a fixed connecting rod, a fixed backlight, and a movable backlight. The fixed backlight is fixed to the top of the fixed camera frame through the fixed connecting rod and the fixed backlight faces the lens of the fixed camera. The movable backlight is installed on the frame and is directly below the lens of the movable camera.

[0011] The blanking mechanism includes a blanking frame, two blanking components, and a re-inspection component. The lower end of the blanking frame is fixed on the table surface of the frame, and the two blanking components and a re-inspection component are sequentially installed on the table surface of the frame and are located outside the turntable mechanism.

[0012] Each blanking component includes a nozzle connecting rod, a blanking nozzle, and a blanking box. The outer end of the nozzle connecting rod is fixed to the top surface of the blanking frame, the blanking nozzle is installed at the inner end of the nozzle connecting rod and the air outlet of the blanking nozzle faces the top surface of the turntable mechanism, and the blanking box is installed on the table surface of the frame and the inlet of the blanking box is opposite to the air outlet of the blanking nozzle for receiving the nozzle valve core blown off by the blanking nozzle.

[0013] The re-inspection component includes a re-inspection connecting rod, a re-inspection rod, and a re-inspection box. The outer end of the re-inspection connecting rod is fixed to the top surface of the blanking frame, the re-inspection rod is installed at the inner end of the re-inspection connecting rod, the re-inspection nozzle is installed on the re-inspection connecting rod and the air outlet of the re-inspection nozzle faces the top surface of the turntable mechanism, and the re-inspection box is installed on the table surface of the frame and the inlet of the re-inspection box is opposite to the air outlet of the re-inspection nozzle.

[0014] The induction mechanism includes an inductor frame, a guiding rod, a guiding block, an induction rod, and a detection inductor. The lower end of the inductor frame is fixed on the table surface of the frame, the inner end of the guiding rod is fixed to the upper part of the inductor frame, the guiding block is installed at the outer end of the guiding rod and is located directly above the turntable mechanism for guiding the nozzle valve core. The inner end of the induction rod is fixed to the upper part of the inductor frame, the detection inductor is installed on the outside of the induction rod and extends towards the turntable mechanism for detecting the passing nozzle valve core, and the detection inductor is signal-connected to the detection mechanism through a data cable.

[0015] After adopting the above solution, since the utility model includes a frame, a feeding mechanism, a turntable mechanism, an induction mechanism, a detection mechanism, and a blanking mechanism, the air nozzle valve core is sent to the detection turntable of the turntable mechanism through the feeding mechanism. The air nozzle valve core will lie in the annular groove of the detection turntable. When the induction mechanism detects the passing of the air nozzle valve core, it transmits the detection signal to the detection mechanism. The detection mechanism takes pictures and detects the passing air nozzle valve core, and transmits the detection result to the blanking mechanism. The blanking mechanism respectively sends the qualified, unqualified, and air nozzle valve cores that need to be re-detected into the blanking box and the re-inspection box according to the detection result. The whole detection is automatically completed. Since the air nozzle valve core is detected lying in the annular groove of the detection turntable, it can meet the detection of air nozzle valve cores of different specifications, and has a wider applicability.

[0016] The following further describes the present utility model in conjunction with the accompanying drawings and specific embodiments. Description of the Drawings

[0017] Figure 1 is an axonometric view of the air nozzle valve core;

[0018] Figure 2 is an axonometric view of the present utility model;

[0019] Figure 3 is an axonometric view of the blanking mechanism of the present utility model;

[0020] Figure 4 is an axonometric view of the turntable mechanism of the present utility model;

[0021] Figure 5 is an axonometric view of the re-inspection component of the present utility model. Detailed Embodiment

[0022] As Figure 2 、 Figure 3 shown, the present utility model is an automatic sorting device, including a frame 1, a feeding mechanism 2, a turntable mechanism 3, an induction mechanism 4, a detection mechanism 5, and a blanking mechanism 6.

[0023] The feeding mechanism 2, the turntable mechanism 3, the induction mechanism 4, the detection mechanism 5, and the blanking mechanism 6 are all installed on the tabletop of the frame 1. The discharge end of the feeding mechanism 2 is connected to the turntable mechanism 3. The induction mechanism 4, the detection mechanism 5, and the blanking mechanism 6 are arranged around the periphery of the turntable mechanism 3. The induction mechanism 4 is signal-connected to the detection mechanism 5 through a data cable.

[0024] The feeding mechanism 2 includes a silo 21, a silo linear vibrator 22, a feeding chute 23, a vibrating bowl 24, a feeding slide rail 25, and a feeding linear vibrator 26. The silo 21 is installed on the top surface of the silo linear vibrator 22, the bottom surface of the silo linear vibrator 22 is installed on the tabletop of the frame 1, the feeding end of the feeding chute 23 is installed on the top surface of the silo linear vibrator 22 and is connected to the discharge port of the silo 21, the discharge end of the feeding chute 23 is connected to the opening of the vibrating bowl 24, the discharge track 241 of the vibrating bowl 24 is connected to the feeding end of the feeding slide rail 25, the discharge end of the feeding slide rail 25 extends above the turntable mechanism 3, the feeding slide rail 25 is installed on the top surface of the feeding linear vibrator 26, and the feeding linear vibrator 26 is installed on the tabletop of the frame 1.

[0025] Combined with Figure 4 As shown, the turntable mechanism 3 includes a detection turntable 31 and a turntable 32 (purchased externally). The turntable 32 is installed on the frame 1, the detection turntable 31 is installed on the top surface of the turntable 32 and the detection turntable 31 is rotatably located on the tabletop of the frame 1. An annular groove 311 surrounding the center is provided on the top surface of the detection turntable 31, and this annular groove 311 is located directly below the feeding slide rail 25 to receive the nozzle valve core 100 from the feeding slide rail 25.

[0026] The induction mechanism 4 includes an inductor frame 41, a guide rod 42, a guide block 43, an induction rod 44, and a detection inductor 45. The lower end of the inductor frame 41 is fixed on the tabletop of the frame 1, the inner end of the guide rod 42 is fixed to the upper part of the inductor frame 41, the guide block 43 is installed at the outer end of the guide rod 42 and is located directly above the turntable mechanism 3 for guiding the nozzle valve core 100. The inner end of the induction rod 44 is fixed to the upper part of the inductor frame 41, the detection inductor 45 is installed on the outside of the induction rod 44 and extends towards the turntable mechanism 3 for detecting the passing nozzle valve core 100, and the detection inductor 45 is signal-connected to the detection mechanism 5 through a data cable.

[0027] The detection mechanism 5 includes a fixed camera frame 51, a fixed camera 52, a movable camera frame 53, a lifting module 54, a movable camera 55, a connecting rod 56, a fixed connecting rod 57, a fixed backlight 58, and a movable backlight 59. The lower ends of the fixed camera frame 51 and the movable camera frame 53 are both fixed on the tabletop of the frame 1, the fixed camera 52 is installed in the middle of the fixed camera frame 51, the lens of the fixed camera 52 faces the turntable mechanism 3 in the horizontal direction, the lifting module 54 is installed on the upper part of the movable camera frame 53, the movable camera 55 is fixedly installed on the slider of the lifting module 54 through the connecting rod 56, and the lens of the movable camera 55 faces the turntable mechanism 3 in the vertical direction. The fixed backlight 58 is fixed to the top of the fixed camera frame 51 through the fixed connecting rod 57 and the fixed backlight 58 is opposite to the lens of the fixed camera 52. The movable backlight 59 is installed on the frame 1 and is directly below the lens of the movable camera 55.

[0028] The blanking mechanism 6 includes a blanking frame 61, two blanking components 62 and a re-inspection component 63; the lower end of the blanking frame 61 is fixed on the table surface of the frame 1, and the two blanking components 62 and a re-inspection component 63 are sequentially installed on the table surface of the frame 1 and are located outside the turntable mechanism 3.

[0029] The blanking component 62 includes a nozzle connecting rod 621, a blanking nozzle 622, and a blanking box 623; the outer end of the nozzle connecting rod 621 is fixed on the top surface of the blanking frame 61, the blanking nozzle 622 is installed at the inner end of the nozzle connecting rod 621, and the air outlet of the blanking nozzle 622 faces the top surface of the turntable mechanism 3. The blanking box 623 is installed on the table surface of the frame 1, and the inlet of the blanking box 623 is opposite to the air outlet of the blanking nozzle 622 for receiving the nozzle valve core 100 blown down from the blanking nozzle 622.

[0030] Combined Figure 5 As shown, the re-inspection component 63 includes a re-inspection connecting rod 631, a re-inspection rod 632, a re-inspection box 633, and a re-inspection nozzle 634; the outer end of the re-inspection connecting rod 631 is fixed on the top surface of the blanking frame 61, the re-inspection rod 632 is installed at the inner end of the re-inspection connecting rod 631, the re-inspection nozzle 634 is installed on the re-inspection connecting rod 631, and the air outlet of the re-inspection nozzle 634 faces the top surface of the turntable mechanism 3. The re-inspection box 633 is installed on the table surface of the frame 1, and the inlet of the re-inspection box 633 is opposite to the air outlet of the re-inspection nozzle 634.

[0031] The working principle of the present invention:

[0032] The nozzle valve core 100 is sent to the detection turntable 31 of the turntable mechanism 3 through the feeding mechanism 2. The nozzle valve core 100 will lie in the annular groove 311 of the detection turntable 31. When the sensing mechanism 4 detects the passing of the nozzle valve core 100, it transmits the detection signal to the detection mechanism 5. The detection mechanism 5 takes a photo of the passing nozzle valve core 100 for detection and transmits the detection result to the blanking mechanism 6. The blanking mechanism 6 respectively sends the qualified, unqualified, and re-inspection required nozzle valve cores 100 into the two blanking boxes 623 and the re-inspection box 633 according to the detection result, and the whole detection is automatically completed.

[0033] The above is only a preferred embodiment of the present invention, so the scope of implementation of the present invention cannot be limited thereby. That is, equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the specification should still fall within the scope covered by the patent of the present invention.

Claims

1. An automatic sorting device, characterized in that: It includes a frame, a feeding mechanism, a turntable mechanism, a sensing mechanism, a detection mechanism, and a unloading mechanism; The feeding mechanism, turntable mechanism, sensing mechanism, detection mechanism, and unloading mechanism are all installed on the table of the frame, the discharging end of the feeding mechanism is connected with the turntable mechanism, the sensing mechanism, detection mechanism, and unloading mechanism are arranged around the periphery of the turntable mechanism, and the sensing mechanism is connected with the detection mechanism signal through a data line; The turntable mechanism includes a detection turntable and a turntable; the turntable is installed on the frame, the detection turntable is installed on the top surface of the turntable and the detection turntable is rotatably located on the frame table, and the top surface of the detection turntable is provided with an annular groove surrounding the center; The detection mechanism includes a fixed camera frame, a fixed camera, a movable camera frame, a lifting module, a movable camera, and a connecting rod; the lower ends of the fixed camera frame and the movable camera frame are both fixed on the table top of the frame, the fixed camera is installed in the middle of the fixed camera frame, the lens of the fixed camera is facing the turntable mechanism in the horizontal direction, the lifting module is installed on the upper part of the movable camera frame, the movable camera is fixedly installed on the slider of the lifting module through the connecting rod, and the lens of the movable camera is facing the turntable mechanism in the vertical direction.

2. The automatic sorting equipment according to claim 1, characterized in that: The feeding mechanism includes a silo, a silo direct vibration, a feed chute, a vibrating plate, a feed slide rail, and a feed direct vibration; the silo is installed on the top surface of the silo direct vibration, the bottom surface of the silo direct vibration is installed on the table top of the frame, the feed end of the lower chute is installed on the top surface of the silo direct vibration and is connected with the discharge port of the silo, the discharge end of the lower chute is connected with the opening of the vibrating plate, the discharge track of the vibrating plate is connected with the feed end of the feed slide rail, the discharge end of the feed slide rail extends to the top of the turntable mechanism, the feed slide rail is installed on the top surface of the feed direct vibration, and the feed direct vibration is installed on the table top of the frame.

3. The automatic sorting equipment according to claim 1, characterized in that: The detection mechanism also includes a fixed connecting rod, a fixed backlight source, and a movable backlight source; the fixed backlight source is fixed to the top of the fixed camera frame through the fixed connecting rod and the fixed backlight source is opposite to the lens of the fixed camera; the movable backlight source is installed on the frame and is located directly below the lens of the movable camera.

4. The automatic sorting equipment according to claim 1, characterized in that: The unloading mechanism comprises an unloading frame, two unloading assemblies and a re-inspection assembly; the lower end of the unloading frame is fixed on the frame table, and the two unloading assemblies and a re-inspection assembly are sequentially installed on the frame table and located on the outside of the turntable mechanism; The unloading assembly comprises an air nozzle connecting rod, an unloading air nozzle and an unloading box. The outer end of the air nozzle connecting rod is fixed to the top surface of the unloading frame. The unloading air nozzle is installed at the inner end of the air nozzle connecting rod and the air outlet of the unloading air nozzle faces the top surface of the turntable mechanism. The unloading box is installed on the frame table and the inlet of the unloading box is opposite to the air outlet of the unloading air nozzle, so as to receive the air nozzle valve core blown off from the unloading air nozzle. The re-inspection assembly includes a re-inspection connecting rod, a re-inspection rod, and a re-inspection box. The outer end of the re-inspection connecting rod is fixed to the top surface of the unloading frame, the re-inspection rod is installed on the inner end of the re-inspection connecting rod, the re-inspection air nozzle is installed on the re-inspection connecting rod and the air outlet of the re-inspection air nozzle faces the top surface of the turntable mechanism, and the re-inspection box is installed on the frame table and the inlet of the re-inspection box is opposite to the air outlet of the re-inspection air nozzle.

5. The automatic sorting equipment according to claim 1, characterized in that: The sensing mechanism includes a sensor frame, a guide rod, a guide block, a sensing rod, and a detection sensor; the lower end of the sensor frame is fixed on the table of the frame, the inner end of the guide rod is fixed on the upper part of the sensor frame, the guide block is installed on the outer end of the guide rod and is located directly above the turntable mechanism, and is used to guide the air nozzle valve core; the inner end of the sensing rod is fixed on the upper part of the sensor frame, the detection sensor is installed on the outer side of the sensing rod and extends to the turntable mechanism, and is used to detect the passing air nozzle valve core, and the detection sensor is connected to the detection mechanism signal through a data line.

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