Raw material cutting equipment for anchor rod machining

By designing automated anchor raw material cutting equipment and using servo motors and laser measurement technology, the problem of manual measurement and marking in existing equipment is solved, cutting efficiency and accuracy are improved, and waste chips are effectively separated and collected.

CN223028340UActive Publication Date: 2025-06-27HANDAN HANGQIAN IND & MINING ACCESSORIES CO LTD
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Patent Information

Application Number
CN202420831423.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-06-27
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing anchor material cutting equipment requires staff to measure and mark, resulting in reduced cutting efficiency.

Method used

Design a raw material cutting device including a cutting chassis, controller, cutting assembly, unloading box, fixing assembly and screening assembly, and use servo motors, laser measurement and cutting tools to automate the cutting process to reduce manual operation steps.

Benefits of technology

It improves the cutting efficiency of anchor raw materials, reduces production steps, improves cutting accuracy, and effectively separates and collects anchor raw materials and waste chips.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223028340U_ABST
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Abstract

The utility model discloses raw material cutting equipment for anchor rod processing, which comprises a cutting case and a cutting assembly, the cutting assembly is arranged in the cutting case, the cutting assembly comprises a limiting frame plate, a servo motor, a threaded rod, a movable block, a laser transmitter and a laser receiver, the side surface of the limiting frame plate is fixedly mounted on the inner surface of the cutting case, and the limiting frame plate is fixedly mounted on the inner surface of the cutting case. The side end of the servo motor is fixedly installed on the side face of the limiting frame plate, the servo motor is electrically connected with the controller, the end of the threaded rod is fixedly installed on the output end of the servo motor, the inner surface of the movable block is in threaded connection with the outer surface of the threaded rod, and the side end of the laser transmitter is fixedly installed on the side face of the movable block. The laser transmitter is electrically connected with the controller, the side end of the laser receiver is fixedly installed on the inner surface of the cutting machine box, and the laser receiver is electrically connected with the controller. And by arranging the cutting assembly, the pre-steps of cutting machining can be reduced, the cutting efficiency is improved, and the effect of improving the cutting precision can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt cutting equipment, and more specifically, the utility model relates to a raw material cutting equipment for bolt processing. Background Art

[0002] The left-handed bolt, full name non-longitudinal ribbed deformed steel bar resin bolt, the rod body is made of non-longitudinal ribbed left-handed deformed steel bar, and the tail is processed into a thread that can be screwed with a nut. It is superior to the bolts and washers processed by round steel, and is a new type of bolt that saves materials, labor, and has equal strength. It is applied to the support of surrounding rocks in mine roadways and underground projects, and can ensure the stability of surrounding rocks in mine roadways and underground projects. During the production and processing of bolt raw materials, cutting equipment is usually used to cut them into specific lengths. However, before cutting with the existing cutting equipment, it is necessary for workers to measure and mark the bolt raw materials according to the required cutting length, and then use the cutting equipment to cut the bolt raw materials along the marked position, resulting in a reduction in the actual cutting efficiency due to the increase in production steps. Summary of the Utility Model

[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a raw material cutting equipment for bolt processing to solve the problem that in the prior art, it is necessary for workers to measure and mark the bolt raw materials according to the required cutting length and then cut them, resulting in a reduction in the actual cutting efficiency.

[0004] To solve the above technical problems, the utility model provides the following technical solutions: A raw material cutting equipment for bolt processing, including

[0005] A cutting machine case;

[0006] A controller, the side of the controller is fixedly installed on the surface of the cutting machine case;

[0007] A cutting component, the cutting component is arranged inside the cutting machine case, the cutting component includes a limiting frame plate, a servo motor, a threaded rod, a movable block, a laser emitter, and a laser receiver. The side of the limiting frame plate is fixedly installed on the inner surface of the cutting machine case, the side end of the servo motor is fixedly installed on the side of the limiting frame plate, the servo motor is electrically connected to the controller, the end of the threaded rod is fixedly installed on the output end of the servo motor, the inner surface of the movable block is threadedly connected to the outer surface of the threaded rod, the outer surface of the movable block is movably installed on the inner surface of the limiting frame plate, the side end of the laser emitter is fixedly installed on the side of the movable block, the laser emitter is electrically connected to the controller, the side end of the laser receiver is fixedly installed on the inner surface of the cutting machine case, and the laser receiver is electrically connected to the controller.

[0008] Among them, it also includes a blanking box, a fixing component, and a screening component. The top of the blanking box is fixedly installed with the bottom of the cutting machine box. The side of the fixing component is fixedly installed on the surface of the cutting machine box. The screening component is arranged inside the blanking box.

[0009] Among them, the fixing component includes an upper fixing plate, an electric telescopic rod, an upper arc plate, a lower fixing plate, a support column, and a lower arc plate. The side of the upper fixing plate is fixedly installed on the surface of the cutting machine box. The top of the electric telescopic rod is fixedly installed with the bottom of the upper fixing plate. The top of the upper arc plate is fixedly installed with the bottom end of the upper arc plate. The side of the lower fixing plate is fixedly installed on the surface of the cutting machine box. The bottom of the support column is fixedly installed with the top of the lower fixing plate. The bottom of the lower arc plate is fixedly installed with the top of the support column.

[0010] Among them, the cutting component further includes a cylinder, a driving motor, and a cutting tool. The top of the cylinder is fixedly installed with the bottom of the movable block. The top of the driving motor is fixedly installed with the bottom end of the cylinder. The driving motor is electrically connected to the controller. The middle of the cutting tool is fixedly installed with the output end of the driving motor.

[0011] Among them, the screening component includes a filter plate, a tray, a connecting plate, and a handle. The outer surface of the filter plate is fixedly installed on the inner surface of the blanking box. The bottom of the tray is movably installed on the inner surface of the blanking box. The side of the connecting plate is fixedly installed on the side of the tray. The outer surface of the connecting plate is movably installed on the inner surface of the blanking box. The end of the handle is fixedly installed on the surface of the connecting plate.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] In the above solution, by setting the cutting component, the servo motor is started through the controller, and the threaded rod connected to the output end of the servo motor rotates. The external movable block moves along the outer surface of the threaded rod and the inner surface of the limit frame plate. At the same time, the laser emitter and the laser receiver are started through the controller. The laser emitter emits a laser signal, and the laser receiver receives and transmits the information to the controller. The controller controls the rotation angle of the servo motor according to the length value set by the staff, so as to control the movable block to move to a suitable position for cutting. Then, the driving motor is started, and the cutting tool connected to the output end of the driving motor rotates. Then, the cylinder is started again to make the cutting tool move downward and cut the bolt raw material, reducing the preliminary steps of cutting processing, improving the cutting efficiency, and achieving the effect of improving the cutting accuracy.

[0014] In the above solution, by setting up a screening component, during the process of cutting the raw materials of the anchor rod, the generated waste chips will fall from the inside of the cutting machine box into the inside of the blanking box, and fall onto the top of the tray through the holes on the filter plate for collection. The cut raw materials of the anchor rod can roll along the surface of the filter plate to the side of the blanking box for collection, avoiding the mixing of waste chips with the raw materials of the anchor rod and damaging the surface of the raw materials of the anchor rod, thereby reducing the surface quality of the raw materials of the anchor rod. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 It is a schematic diagram of the sectional structure of the present utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the fixing component of the present utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the cutting component of the present utility model;

[0019] Figure 5 It is a schematic diagram of the structure of the screening component of the present utility model.

[0020] [Reference Numerals]

[0021] 1, cutting machine box; 2, blanking box; 3, controller; 4, fixing component; 5, cutting component; 6, screening component; 40, upper fixing plate; 41, electric telescopic rod; 42, upper arc plate; 43, lower fixing plate; 44, support column; 45, lower arc plate; 50, limit frame plate; 51, servo motor; 52, threaded rod; 53, movable block; 54, cylinder; 55, driving motor; 56, cutting tool; 57, laser emitter; 58, laser receiver; 60, filter plate; 61, tray; 62, connecting plate; 63, handle. Detailed Embodiment

[0022] In order to make the technical problems, technical solutions and advantages to be solved by the present utility model clearer, the following will be described in detail with reference to the drawings and specific embodiments.

[0023] As shown in the attached Figure 1 to the attached Figure 5 An embodiment of the present utility model provides a raw material cutting device for anchor rod processing, including

[0024] cutting machine box 1;

[0025] controller 3, the side of the controller 3 is fixedly installed on the surface of the cutting machine box 1;

[0026] Cutting assembly 5 is arranged inside the cutting machine case 1. The cutting assembly 5 includes a limit frame plate 50, a servo motor 51, a threaded rod 52, a movable block 53, a laser emitter 57, and a laser receiver 58. The side surface of the limit frame plate 50 is fixedly installed on the inner surface of the cutting machine case 1. The side end of the servo motor 51 is fixedly installed on the side surface of the limit frame plate 50. The servo motor 51 is electrically connected to the controller 3. The end of the threaded rod 52 is fixedly installed on the output end of the servo motor 51. The inner surface of the movable block 53 is threadedly connected to the outer surface of the threaded rod 52. The outer surface of the movable block 53 is movably installed on the inner surface of the limit frame plate 50. The side end of the laser emitter 57 is fixedly installed on the side surface of the movable block 53. The laser emitter 57 is electrically connected to the controller 3. The side end of the laser receiver 58 is fixedly installed on the inner surface of the cutting machine case 1. The laser receiver 58 is electrically connected to the controller 3.

[0027] Among them, it further includes a blanking box 2, a fixing assembly 4, and a screening assembly 6. The top of the blanking box 2 is fixedly installed on the bottom of the cutting machine case 1. The side surface of the fixing assembly 4 is fixedly installed on the surface of the cutting machine case 1. The screening assembly 6 is arranged inside the blanking box 2.

[0028] Among them, the fixing assembly 4 includes an upper fixing plate 40, an electric telescopic rod 41, an upper arc plate 42, a lower fixing plate 43, a support column 44, and a lower arc plate 45. The side surface of the upper fixing plate 40 is fixedly installed on the surface of the cutting machine case 1. The top end of the electric telescopic rod 41 is fixedly installed on the bottom of the upper fixing plate 40. The top of the upper arc plate 42 is fixedly installed on the bottom end of the upper arc plate 42. The side surface of the lower fixing plate 43 is fixedly installed on the surface of the cutting machine case 1. The bottom of the support column 44 is fixedly installed on the top of the lower fixing plate 43. The bottom of the lower arc plate 45 is fixedly installed on the top of the support column 44;

[0029] By setting the fixing assembly 4, the electric telescopic rod 41 can be started to drive the upper arc plate 42 to move downward, so that the upper arc plate 42 clamps and fixes the anchor rod raw material with the lower arc plate 45. Then, after cutting is completed, the fixing of the anchor rod raw material is released by controlling the fixing assembly 4. Then, the cut anchor rod raw material inside the cutting machine case 1 will roll along the surface of the filter plate 60 to the side of the blanking box 2 for collection. Subsequently, the anchor rod raw material is pushed into the inside of the cutting machine case 1 again, and cutting can continue.

[0030] Among them, the cutting assembly 5 further includes a cylinder 54, a driving motor 55, and a cutting tool 56. The top of the cylinder 54 is fixedly installed on the bottom of the movable block 53. The top of the driving motor 55 is fixedly installed on the bottom end of the cylinder 54. The driving motor 55 is electrically connected to the controller 3. The middle of the cutting tool 56 is fixedly installed on the output end of the driving motor 55.

[0031] The screening assembly 6 includes a filter plate 60, a tray 61, a connecting plate 62, and a handle 63. The outer surface of the filter plate 60 is fixedly mounted on the inner surface of the material box 2, the bottom of the tray 61 is movably mounted on the inner surface of the material box 2, the side of the connecting plate 62 is fixedly mounted on the side of the tray 61, the outer surface of the connecting plate 62 is movably mounted on the inner surface of the material box 2, and the end of the handle 63 is fixedly mounted on the surface of the connecting plate 62;

[0032] By setting up the connecting plate 62, the connecting plate 62 can block the waste chips held on the surface of the tray 61, preventing the waste chips from scattering to the outside of the discharge box 2 and polluting the environment, and the tray 61 and the inside of the discharge box 2 can be pulled out by the handle 63 connected to the connecting plate 62, so as to quickly clean the waste chips.

[0033] The working process of the utility model is as follows:

[0034] First, the anchor rod material is placed into the cutting machine case 1 through the opening on the cutting machine case 1, and one end of the anchor rod material is against the inner surface of the cutting machine case 1. Then, the electric telescopic rod 41 is started to drive the upper arc plate 42 to move downward, so that the upper arc plate 42 clamps the anchor rod material and the lower arc plate 45. Next, the servo motor 51 is started through the controller 3, and the threaded rod 52 connected to the output end of the servo motor 51 rotates, and the external movable block 53 moves along the outer surface of the threaded rod 52 and the inner surface of the limit frame plate 50. At the same time, the laser transmitter 57 and the laser receiver 58 are started through the controller 3, and the laser transmitter 57 sends a laser signal. The laser The receiver 58 receives and transmits the information to the controller 3. The controller 3 records the time difference between the emission and reception of the laser signal, thereby calculating the distance between the side of the movable block 53 and the inner surface of the cutting machine box 1, and displays the length value on the display screen of the controller 3. At the same time, the controller 3 controls the rotation angle of the servo motor 51 according to the length value set by the staff, thereby controlling the movable block 53 to move to a suitable position for cutting. Then, the drive motor 55 is started, and the cutting tool 56 connected to the output end of the drive motor 55 rotates. Then, the cylinder 54 is started to move the cutting tool 56 downward to cut the anchor material.

[0035] During the process of cutting the anchor rod material, the waste chips generated will fall from the inside of the cutting machine box 1 into the inside of the discharge box 2, and fall to the top of the tray 61 through the holes on the filter plate 60 for collection, while the cut anchor rod material can roll along the surface of the filter plate 60 to the side of the discharge box 2 for collection.

[0036] The following points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense, which can be a mechanical connection or an electrical connection, or the communication inside two components, and can be directly connected. The terms "upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;

[0037] Second, in the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0038] Finally, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A material cutting device for anchor rod processing, characterized in that: include Cutting machine case (1); A controller (3), the side of the controller (3) being fixedly mounted on the surface of the cutting machine case (1); A cutting assembly (5), wherein the cutting assembly (5) is arranged inside a cutting machine case (1), and comprises a limit frame plate (50), a servo motor (51), a threaded rod (52), a movable block (53), a laser transmitter (57), and a laser receiver (58). The side surface of the limit frame plate (50) is fixedly mounted to the inner surface of the cutting machine case (1), the side end of the servo motor (51) is fixedly mounted to the side surface of the limit frame plate (50), the servo motor (51) is electrically connected to a controller (3), and the threaded rod (52) is electrically connected to a control device (3). The end portion is fixedly mounted on the output end of the servo motor (51); the inner surface of the movable block (53) is threadedly connected to the outer surface of the threaded rod (52); the outer surface of the movable block (53) is movably mounted on the inner surface of the limit frame plate (50); the side end of the laser emitter (57) is fixedly mounted on the side of the movable block (53); the laser emitter (57) is electrically connected to the controller (3); the side end of the laser receiver (58) is fixedly mounted on the inner surface of the cutting machine case (1); and the laser receiver (58) is electrically connected to the controller (3).

2. The material cutting equipment for anchor rod processing according to claim 1 is characterized in that: It also includes a feed box (2), a fixing assembly (4), and a screening assembly (6); the top of the feed box (2) is fixedly mounted to the bottom of the cutting machine box (1); the side of the fixing assembly (4) is fixedly mounted to the surface of the cutting machine box (1); and the screening assembly (6) is arranged inside the feed box (2).

3. The material cutting equipment for anchor rod processing according to claim 2 is characterized in that: The fixing assembly (4) comprises an upper fixing plate (40), an electric telescopic rod (41), an upper arc plate (42), a lower fixing plate (43), a support column (44), and a lower arc plate (45); the side surface of the upper fixing plate (40) is fixedly mounted on the surface of the cutting machine case (1); the top end of the electric telescopic rod (41) is fixedly mounted on the bottom of the upper fixing plate (40); the top end of the upper arc plate (42) is fixedly mounted on the bottom end of the upper arc plate (42); the side surface of the lower fixing plate (43) is fixedly mounted on the surface of the cutting machine case (1); the bottom end of the support column (44) is fixedly mounted on the top end of the lower fixing plate (43); and the bottom end of the lower arc plate (45) is fixedly mounted on the top end of the support column (44).

4. The material cutting equipment for anchor rod processing according to claim 1 is characterized in that: The cutting assembly (5) further comprises a cylinder (54), a driving motor (55), and a cutting tool (56); the top of the cylinder (54) is fixedly mounted on the bottom of the movable block (53); the top of the driving motor (55) is fixedly mounted on the bottom of the cylinder (54); the driving motor (55) is electrically connected to the controller (3); and the middle of the cutting tool (56) is fixedly mounted on the output end of the driving motor (55).

5. The material cutting equipment for anchor rod processing according to claim 2 is characterized in that: The screening assembly (6) comprises a filter plate (60), a tray (61), a connecting plate (62), and a handle (63); the outer surface of the filter plate (60) is fixedly mounted on the inner surface of the material box (2); the bottom of the tray (61) is movably mounted on the inner surface of the material box (2); the side of the connecting plate (62) is fixedly mounted on the side of the tray (61); the outer surface of the connecting plate (62) is movably mounted on the inner surface of the material box (2); and the end of the handle (63) is fixedly mounted on the surface of the connecting plate (62).