Novel branching device for assisting take-up of upward-leading copper rod
By designing a new line splitting device including brackets, rollers, limiters and emergency rolling rollers, the problems of bending and cracking of copper rods in traditional line splitting devices are solved, and the stability and efficiency of copper rods are improved.
Patent Information
- Application Number
- CN202422593152.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-10-26
AI Technical Summary
When the existing line splitting device is used, when the traditional tension guide wheel separates and guides the copper rod, it is easy to cause the upper lead copper rod to bend and stick, and the guide wheel is poor, resulting in the copper rod breakage, affecting product production and increasing costs.
A new type of wire splitting device for assisting the wire retraction of the upper copper rod is designed, using components such as brackets, rollers, upper limiters, lower limiters and emergency rollers. The control cabinet receives the limiter signal and adjusts the speed of the wire retraction machine to ensure that the copper rod is retraction smoothly. When the wire retraction is too slow, emergency rollers are used to support overlong workpieces.
It effectively avoids the bending and adhesion and fracture problems of copper rods, improves the stability and efficiency of copper rods to collect lines, and reduces waste of costs in production.
Smart Images

Figure CN223028421U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire dividing devices, and particularly relates to a new wire dividing device for assisting in the take-up of up-drawn copper rods. Background Technique
[0002] The up-drawing continuous casting method is a method for continuously casting oxygen-free copper rods, and multiple oxygen-free copper rods can be produced each time. In order to achieve separation and guidance during the production process, a wire dividing device is required to separate each up-drawn copper rod and guide it to the corresponding take-up machine. The function of the wire dividing device is to separate multiple up-drawn copper rods during the continuous casting production process to ensure that each copper rod can be processed separately. This can avoid interference between multiple copper rods and ensure the stability of the quality of each copper rod. The guiding system is used to guide each separated up-drawn copper rod to the corresponding take-up machine. The guiding system can adopt devices such as guide wheels and guide plates. By controlling the direction and position of the copper rod, it is ensured that each copper rod smoothly enters the corresponding take-up machine for subsequent processing. By using the wire dividing device and the guiding system, multiple copper rods in the continuous casting production process can be effectively managed and controlled, improving production efficiency and product quality.
[0003] In the prior art, a wire break prevention winding traction device for flat copper wire production (publication number: CN217474471U) is provided. The device includes a fixed base, and a first support side plate and a second support side plate are respectively installed at both ends of the upper surface of the fixed base. A guide roller, a tension roller, and a winding roller are arranged on the first support side plate and the second support side plate. The flat copper wire bypasses the top of the guide roller and the bottom of the tension roller and is wound on the winding roller. The winding roller is driven to rotate by a winding motor, and the tension roller is movably connected to the first support side plate and the second support side plate through a wire break prevention traction mechanism. The wire break prevention traction mechanism includes a support bracket, a traction motor, a driving worm gear, a transmission worm, a transmission lead screw, a traction slider, and a wire break prevention traction component. The wire break prevention winding traction device for flat copper wire of the utility model can use the wire break prevention traction mechanism to traction the tension roller to move vertically in the guide through groove to adjust the winding tension of the flat copper wire, effectively avoiding the breakage of the flat copper wire and fully ensuring the smooth winding of the flat copper wire.
[0004] However, the existing device still has the following defects:
[0005] When the existing device is in use, the traditional wire dividing device uses a tension guide wheel to separate and guide the copper rod, but adjacent up-drawn copper rods will bend and stick together. In this case, the guiding effect of the guide wheel is poor, and the sticking copper rods cannot be separated. Moreover, the bent up-drawn copper rod is likely to cause the guide wheel to fall off, resulting in the sensor sending out an incorrect signal to misjudge the take-up situation of the control cabinet, accelerating the take-up, and ultimately causing the up-drawn copper rod to break, seriously affecting product production and causing a large amount of cost waste. Therefore, we need to propose a new wire dividing device for assisting in the take-up of up-drawn copper rods. Content of the Utility Model
[0006] The purpose of the utility model is to provide a novel wire-dividing device for assisting the wire-winding of the upper copper rod. The workpieces produced by the upper furnace pass through the wire-dividing railing composed of the main structure support and the rollers. The workpieces are separated and guided by the wire-dividing railing to the corresponding wire-winding machine. The control cabinet receives and identifies the current signal emitted by the limiter, and links the wire-winding machine to make a corresponding response. When a workpiece is wound up too fast, the copper rod contacts the upper limiter, and the upper limiter sends a corresponding electrical signal, which is received and processed by the control cabinet and linked to the corresponding wire-winding machine to suspend the winding. When a workpiece is wound up too slowly, the workpiece contacts the lower limiter, and the lower limiter sends a corresponding electrical signal, which is received and processed by the control cabinet and linked to the corresponding wire-winding machine to speed up the winding. When the winding is too slow, the overlong workpiece is supported by the emergency roller to solve the problems raised in the above-mentioned background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A novel wire-dividing device for assisting in winding up a copper rod, comprising a bracket, a plurality of rollers evenly distributed are rotatably connected inside the bracket, a plurality of upper limiters evenly distributed are arranged on the side walls of the bracket, a plurality of lower limiters evenly distributed are arranged on the side walls of the bracket, a control cabinet is arranged inside the bracket, two symmetrically distributed mounting plates are slidably connected to the side walls of the bracket, emergency rollers are arranged inside the two mounting plates, a plurality of workpieces evenly distributed are arranged inside the bracket, the plurality of workpieces are respectively rotatably connected to the plurality of rollers, an upper-leading furnace is arranged at one end of the plurality of workpieces, and a wire-winding machine is arranged at the other end of the plurality of workpieces.
[0009] Preferably, two symmetrically distributed T-shaped slots are provided inside the bracket, and T-shaped blocks are slidably connected inside the two T-shaped slots.
[0010] Preferably, a movable plate is fixedly connected to the side walls of the T-shaped block, the movable plate is slidably connected to the bracket, and the movable plate is fixedly connected to the mounting plate.
[0011] Preferably, the movable plate is internally slidably connected to a limiting rod, and a spring is sleeved on the outer side of the limiting rod.
[0012] Preferably, a fixing ring is fixedly connected to the outer side of the limiting rod, and the fixing ring is slidably connected to the movable plate.
[0013] Preferably, a plurality of evenly distributed limiting holes are formed on the side wall of the bracket, and the limiting holes are slidably connected to the limiting rod.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model is provided with a bracket, and the workpieces produced by the upper lead-in furnace pass through the main structure bracket and the dividing railing composed of the roller, and the workpieces are separated and guided by the dividing railing to the corresponding wire taking-up machine, and the control cabinet receives and identifies the current signal sent by the limiter, and links the wire taking-up machine to make a corresponding response. When a workpiece is wound up too fast, the copper rod contacts the upper limiter, and the upper limiter sends a corresponding electrical signal, which is received and processed by the control cabinet and linked to the corresponding wire taking-up machine to suspend the winding; when a workpiece is wound up too slowly, the workpiece contacts the lower limiter, and the lower limiter sends a corresponding electrical signal, which is received and processed by the control cabinet and linked to the corresponding wire taking-up machine to speed up the winding; when the winding is too slow, the overlong workpiece is supported by the emergency roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is one of the structural diagrams of the utility model;
[0017] Figure 2 This is the second structural diagram of the utility model;
[0018] Figure 3 It is a schematic diagram of the internal structure of the movable plate of the utility model.
[0019] In the figure: 1. bracket; 2. roller; 3. upper limiter; 4. lower limiter; 5. control cabinet; 6. mounting plate; 7. emergency roller; 8. T-slot; 9. T-block; 10. moving plate; 11. limit rod; 12. spring; 13. fixing ring; 14. limit hole; 15. workpiece; 16. upper furnace; 17. wire take-up machine. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1-3 , the utility model provides a technical solution:
[0022] A new wire dividing device for auxiliary upward-drawing copper rod winding includes a bracket 1. Inside the bracket 1, a plurality of rollers 2 evenly distributed are rotatably connected. On the side wall of the bracket 1, a plurality of upper limiters 3 evenly distributed are arranged. On the side wall of the bracket 1, a plurality of lower limiters 4 evenly distributed are arranged. Inside the bracket 1, a control cabinet 5 is arranged. On the side wall of the bracket 1, two symmetrically distributed mounting plates 6 are slidably connected. Inside the two mounting plates 6, an emergency roller 7 is arranged. Inside the bracket 1, a plurality of workpieces 15 evenly distributed are arranged. The plurality of workpieces 15 are respectively rotatably connected to the plurality of rollers 2. One end of the plurality of workpieces 15 is provided with an upward-drawing furnace 16, and the other end of the plurality of workpieces 15 is provided with a winding machine 17.
[0023] Inside the bracket 1, two symmetrically distributed T-shaped grooves 8 are opened. Inside the two T-shaped grooves 8, T-shaped blocks 9 are slidably connected.
[0024] Exemplarily, the T-shaped groove 8 mounts the T-shaped block 9.
[0025] On the side walls of the T-shaped blocks 9, moving plates 10 are fixedly connected. The moving plates 10 are slidably connected to the bracket 1, and the moving plates 10 are fixedly connected to the mounting plates 6.
[0026] Exemplarily, during the movement of the T-shaped block 9, it drives the moving plate 10 to move, and the moving plate 10 drives the mounting plate 6 to move.
[0027] Inside the moving plate 10, a limiting rod 11 is slidably connected. A spring 12 is sleeved on the outer side of the limiting rod 11.
[0028] Exemplarily, the limiting rod 11 limits the moving plate 10.
[0029] On the outer side of the limiting rod 11, a fixing ring 13 is fixedly connected. The fixing ring 13 is slidably connected to the moving plate 10.
[0030] Exemplarily, the fixing ring 13 controls the position of the limiting rod 11, and the spring 12 cooperates with the fixing ring 13 to reset the limiting rod 11.
[0031] On the side wall of the bracket 1, a plurality of limiting holes 14 evenly distributed are opened. The limiting holes 14 are slidably connected to the limiting rods 11.
[0032] Exemplarily, the limiting rod 11 cooperates with the plurality of limiting holes 14 at different heights to fix the moving plate 10 at different heights.
[0033] Working principle: When the utility model is used, the workpiece 15 produced by the upper furnace 16 passes through the main structure support 1 and the roller 2 and the wire dividing railing, and the workpiece 15 is separated and guided by the wire dividing railing to the corresponding wire taking-up machine 17. During the use of the wire dividing device, the upper limiter 3 of the wire dividing device is facing the upper furnace 16, and the lower limiter 4 is facing the wire taking-up machine 17. The emergency roller 7 and the upper limiter 3 are located on the same side, and the control cabinet 5 receives and identifies the current signal emitted by the limiter, and links the wire taking-up machine 17 to make a corresponding response. When a certain workpiece 15 is wound up too fast, the copper rod contacts the upper limiter 3, and the upper limiter 3 sends a corresponding electrical signal, which is received and processed by the control cabinet 5 and linked to the corresponding wire taking-up machine 17 to suspend winding. When a certain workpiece 15 is wound up too slowly, the workpiece 15 contacts the lower limiter 4, and the lower limiter 4 sends a corresponding electrical signal, which is received and processed by the control cabinet 5 and linked to the corresponding wire taking-up machine 17 to speed up winding. When winding up too slowly, the overlong workpiece 15 is supported by the emergency roller 7;
[0034] When the workpiece 15 is relatively soft and the wire is reeled in slowly, the workpiece 15 will rub against the bracket 1 and damage the surface of the workpiece 15. The limit rod 11 is pulled out, and the fixing ring 13 compresses the spring 12 to release the limit on the movable plate 10, and the movable plate 10 is moved upward. The T-block 9 slides inside the T-slot 8 to guide the movable plate 10. When the limit rod 11 is released, the spring 12 cooperates with the fixing ring 13 to reset the limit rod 11. The limit rod 11 cooperates with a plurality of limit holes 14 at different heights to fix the movable plate 10 at different heights, so that the emergency roller 7 can support different workpieces 15.
[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel wire splitting device for assisting upward copper rod wire collection, comprising a bracket (1), characterized in that: The support (1) is internally rotatably connected to a plurality of rollers (2) evenly distributed, the side wall of the support (1) is provided with a plurality of upper limiters (3) evenly distributed, the side wall of the support (1) is provided with a plurality of lower limiters (4) evenly distributed, the support (1) is internally provided with a control cabinet (5), the side wall of the support (1) is slidably connected to two symmetrically distributed mounting plates (6), the two mounting plates (6) are internally provided with emergency rollers (7), the support (1) is internally provided with a plurality of workpieces (15) evenly distributed, the plurality of workpieces (15) are respectively rotatably connected to the plurality of rollers (2), one end of the plurality of workpieces (15) is provided with an upper induction furnace (16), and the other end of the plurality of workpieces (15) is provided with a wire take-up machine (17).
2. A new type of wire splitting device for assisting upper copper rod wire collection according to claim 1, characterized in that: Two symmetrically distributed T-shaped slots (8) are provided inside the bracket (1), and T-shaped blocks (9) are slidably connected inside the two T-shaped slots (8).
3. A new type of wire splitting device for assisting upper copper rod wire collection according to claim 2, characterized in that: A movable plate (10) is fixedly connected to the side walls of the T-shaped block (9), the movable plate (10) is slidably connected to the bracket (1), and the movable plate (10) is fixedly connected to the mounting plate (6).
4. A new type of wire splitting device for assisting upper copper rod wire collection according to claim 3, characterized in that: The interior of the movable plate (10) is slidably connected to a limit rod (11), and the outer side of the limit rod (11) is sleeved with a spring (12).
5. A new type of wire splitting device for assisting upper copper rod wire collection according to claim 4, characterized in that: A fixing ring (13) is fixedly connected to the outer side of the limiting rod (11), and the fixing ring (13) is slidably connected to the movable plate (10).
6. A new type of wire splitting device for assisting upper copper rod wire collection according to claim 2, characterized in that: A plurality of evenly distributed limiting holes (14) are provided on the side wall of the bracket (1), and the limiting holes (14) are slidably connected to the limiting rod (11).
Citation Information
Patent Citations
Anti-breaking winding traction device for flat copper wire production
CN217474471U