Multifunctional control valve body casting of hydraulic component
By designing hydraulic components multi-functional control valve body castings, using stepper motors and rotating parts to drive the sliding rod to swing, and combining with sector gears and driven gears, the casting problem of complex valve body castings in metal gravity casting is solved, effective shaking of metal liquid and pore defoaming is achieved, and casting quality and efficiency are improved.
Patent Information
- Application Number
- CN202422094033.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-28
AI Technical Summary
When using metal-type gravity casting, the complexity of the valve body casting leads to unprocessable corners and curved cavity during horizontal molding, resulting in the inability to make the mold, and the internal gas cannot be discharged during casting to produce air holes.
A multi-function control valve body casting of hydraulic components is designed. The rotating member is driven by a stepper motor to rotate, and the rotating member drives the sliding rod to swing. The cooperation between the sector gear and the driven gear makes the metal liquid shake during the casting process, entering complex corners and curved cavity, and at the same time defoaming and exhausting to avoid the generation of air holes.
It effectively solves the problem that complex valve body castings cannot be processed corners and curved cavity during casting, avoids mold production difficulties and air holes, and improves casting quality and efficiency.
Smart Images

Figure CN223028448U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field, specifically to a casting for a multi-functional control valve body of hydraulic components. Background Technique
[0002] There are various classification methods for castings: according to the different metal materials used, they are divided into steel castings, iron castings, copper castings, aluminum castings, magnesium castings, zinc castings, titanium castings, etc. And each type of casting can be further divided into different types according to its chemical composition or metallographic structure. For example, iron castings can be divided into gray iron castings, ductile iron castings, vermicular graphite iron castings, malleable iron castings, alloy iron castings, etc.; according to the different methods of casting mold forming, castings can be divided into ordinary sand mold castings, metal mold castings, die castings, centrifugal castings, continuous casting parts, investment castings, ceramic mold castings, electroslag remelting castings, bimetallic castings, etc.;
[0003] The existing gravity casting refers to the process in which molten metal is poured into the mold under the action of the earth's gravity, also known as gravity pouring. When using metal mold gravity casting, due to the complexity of the valve body casting, when the casting is horizontally divided, there will be corners and curved surface cavities that cannot be machined, resulting in the inability to manufacture the mold of the product, and there are also problems that the gas inside the casting cannot be discharged during casting, generating pores. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a casting for a multi-functional control valve body of hydraulic components, which solves the problems that when using metal mold gravity casting, due to the complexity of the valve body casting, when the casting is horizontally divided, there will be corners and curved surface cavities that cannot be machined, resulting in the inability to manufacture the mold of the product, and there are also problems that the gas inside the casting cannot be discharged during casting, generating pores.
[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: A casting for a multi-functional control valve body of hydraulic components. It includes a casting assembly, and a swing assembly is arranged at one end of the casting assembly. The swing assembly includes a bottom plate, a fixed block is fixedly connected to one end of the bottom plate, a fixed rod is fixedly connected to one side of the top of the fixed block, a sliding rod is movably connected to one end of the fixed rod, a sector gear is fixedly connected to the side of the sliding rod, a driven gear is engaged with the bottom of the sector gear, a connecting plate is fixedly connected to the side of the driven gear, and a rotating part is slidably connected inside the sliding rod.
[0006] Preferably, the casting assembly includes an upper mold, a lower mold is arranged at the bottom of the upper mold, an electromagnet is arranged at the top of the upper mold, air rods are fixedly connected to both ends of the electromagnet, a feeding port is opened at one end of the upper mold, and a wind box is fixedly connected to the other end of the upper mold.
[0007] Preferably, one end of the bottom plate is provided with a movable groove, and the other end of the bottom plate is fixedly connected with a fixed groove.
[0008] Preferably, one end of the lower mold is fixedly connected to the side surface of the connecting plate, and the other end of the lower mold is movably connected to the inside of the fixed groove.
[0009] Preferably, an air duct is fixedly connected to the side surface of the air box.
[0010] Preferably, a stepping motor is fixedly connected to the side surface of the fixed block.
[0011] Preferably, a fixing member and a second fixing member are respectively fixedly connected to both sides of the movable groove. The rotating member is fixedly connected to the top of the fixing member. The connecting plate penetrates through the second fixing member and is fixedly connected to the driven gear.
[0012] The utility model provides a multi-functional control valve body casting for hydraulic components. Compared with the prior art, the following beneficial effects are achieved:
[0013] 1. For the multi-functional control valve body casting of hydraulic components, the stepping motor drives the rotating member to rotate. When the rotating member rotates, it drives the externally sleeved sliding rod to swing left and right. Since the sector gear fixedly connected to the side surface of the sliding rod can drive the externally meshed driven gear to rotate while swinging with the sliding rod, the connecting plate fixedly connected to the side surface of the driven gear will swing simultaneously, causing the metal liquid injected inside to shake, enter the corner and curved surface cavities, and at the same time defoaming the metal liquid inside to avoid the generation of air holes during casting.
[0014] 2. For the multi-functional control valve body casting of hydraulic components, through the fixing effect of the connecting plate and the fixed groove, after the lower mold and the feeding port are combined, they can be driven by the connecting plate to swing simultaneously. After the casting is completed, the electromagnet adsorbs on the top of the feeding port to lift the feeding port. At the same time, the air box arranged at one end of the upper mold collects the harmful gases through the air duct to avoid the harmful gases from overflowing and affecting the health of employees. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is a schematic diagram of the casting assembly structure of the utility model.
[0017] Figure 3 It is a schematic diagram of the swing assembly structure of the utility model.
[0018] Figure 4 It is a schematic diagram of the partial structure of the swing assembly of the utility model.
[0019] In the figure: 1. Casting component; 2. Swing component; 11. Upper die; 12. Lower die; 13. Feeding port; 14. Electromagnet; 15. Air rod; 16. Bellows; 17. Air duct; 21. Bottom plate; 22. Fixed block; 23. Fixed groove; 24. Fixed rod; 25. Slide rod; 26. Sector gear; 27. Stepping motor; 28. Fixing piece; 29. Rotating piece; 210. Second fixing piece; 211. Connecting plate; 212. Driven gear; 213. Movable groove. Detailed implementation mode
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Please refer to Figures 1-4 The present invention provides a technical solution: a multi-functional control valve body casting for hydraulic components. It includes a casting component 1, and a swing component 2 is arranged at one end of the casting component 1. The swing component 2 includes a bottom plate 21. One end of the bottom plate 21 is fixedly connected with a fixed block 22, and the fixed block 22 is used to fix the fixed rod 24 and the stepping motor 27. One side of the top of the fixed block 22 is fixedly connected with a fixed rod 24. One end of the fixed rod 24 is movably connected with a slide rod 25. A sector gear 26 is fixedly connected to the side of the slide rod 25. The bottom of the sector gear 26 meshes with a driven gear 212. A connecting plate 211 is fixedly connected to the side of the driven gear 212. A rotating piece 29 is slidably connected inside the slide rod 25. When the rotating piece 29 rotates, it slides inside the slide rod 25, causing the slide rod 25 to swing. The sector gear 26 can swing along with the slide rod 25 to drive the driven gear 212 engaged at the bottom to rotate back and forth, so that the connecting plate 211 fixedly connected to the side of the driven gear 212 can drive the lower die 12 to swing.
[0022] Please refer to Figures 1-2, the casting component 1 includes an upper mold 11. A lower mold 12 is provided at the bottom of the upper mold 11. An electromagnet 14 is provided at the top of the upper mold 11. The electromagnet 14 is a device that generates an electromagnetic field once powered on. When a power voltage is applied across the two ends of the coil of the electromagnet 14, a current flows through the coil. The current as the excitation current of the coil generates a magnetic field, which magnetizes the iron core and makes it magnetic. Two air rods 15 are fixedly connected to both ends of the electromagnet 14. An inlet 13 is provided at one end of the upper mold 11. Molten metal is injected into the interior through the inlet 13. A bellows 16 is fixedly connected to the other end of the upper mold 11. An air duct 17 is fixedly connected to the side of the bellows 16. During demolding, the bellows 16 can inhale harmful gases in the air into the interior through the air duct 17.
[0023] Please refer to Figure 1 , 3 -4. An activity slot 213 is provided at one end of the bottom plate 21. The activity slot 213 is used to provide space for the swing of the sliding rod 25. A fixed slot 23 is fixedly connected to the other end of the bottom plate 21. The fixed slot 23 is used to support the lower mold 12. The circular arc setting enables the lower mold 12 to rotate inside. One end of the lower mold 12 is fixedly connected to the side of the connecting plate 211. The other end of the lower mold 12 is movably connected to the interior of the fixed slot 23. A stepping motor 27 is fixedly connected to the side of the fixed block 22. A fixing member 28 and a second fixing member 210 are respectively fixedly connected to both sides of the activity slot 213. The fixing member 28 and the second fixing member 210 can fix the stepping motor 27 and the connecting plate 211. A rotating member 29 is fixedly connected to the top of the fixing member 28. The connecting plate 211 passes through the second fixing member 210 and is fixedly connected to the driven gear 212.
[0024] During use, first, molten metal is injected into the interiors of the upper mold 11 and the lower mold 12 through the inlet 13. The stepping motor 27 drives the rotating member 29 to rotate. When the rotating member 29 rotates, it drives the sliding rod 25 sleeved outside to swing left and right. Since the sector gear 26 fixedly connected to the side of the sliding rod 25 can make the driven gear 212 meshed outside rotate while following the swing of the sliding rod 25, the connecting plate 211 fixed to the side of the driven gear 212 will swing simultaneously, causing the molten metal injected inside to shake, enter the corners and curved surface cavities, and at the same time defoam the interior of the molten metal to avoid the generation of air holes during casting. At the same time, after the casting is completed, the electromagnet 14 adsorbs on the top of the inlet 13 to lift the inlet 13. At the same time, the bellows 16 provided at one end of the upper mold 11 collects harmful gases in the interior through the air duct 17, avoiding the harmful gases from overflowing and affecting the health of employees.
[0025] In this embodiment, for the casting of the hydraulic component multi-functional control valve body, among the above components, its own structural features and working principles all adopt existing technologies and will not be elaborated here.
[0026] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0027] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hydraulic component multifunctional control valve body casting, comprising a casting assembly (1), characterized in that: A swing assembly (2) is provided at one end of the casting assembly (1); The swing assembly (2) comprises a bottom plate (21), one end of the bottom plate (21) is fixedly connected to a fixed block (22), one side of the top of the fixed block (22) is fixedly connected to a fixed rod (24), one end of the fixed rod (24) is movably connected to a sliding rod (25), a side of the sliding rod (25) is fixedly connected to a sector gear (26), a bottom of the sector gear (26) is meshed with a driven gear (212), a side of the driven gear (212) is fixedly connected to a connecting plate (211), and the interior of the sliding rod (25) is slidably connected to a rotating member (29); The casting assembly (1) comprises an upper mold (11), a lower mold (12) is arranged at the bottom of the upper mold (11), an electromagnet (14) is arranged at the top of the upper mold (11), gas rods (15) are fixedly connected to both ends of the electromagnet (14), a material inlet (13) is opened at one end of the upper mold (11), and a bellows (16) is fixedly connected to the other end of the upper mold (11).
2. The hydraulic component multifunctional control valve body casting according to claim 1 is characterized in that: The other end of the bottom plate (21) is fixedly connected with a fixing groove (23).
3. The hydraulic component multifunctional control valve body casting according to claim 1 is characterized in that: One end of the lower mold (12) is fixedly connected to the side of the connecting plate (211), and the other end of the lower mold (12) is movably connected to the inside of the fixing groove (23).
4. The hydraulic component multifunctional control valve body casting according to claim 1, characterized in that: An air duct (17) is fixedly connected to the side of the wind box (16).
5. The hydraulic component multifunctional control valve body casting according to claim 1, characterized in that: A stepping motor (27) is fixedly connected to the side surface of the fixed block (22).
6. The hydraulic component multifunctional control valve body casting according to claim 1, characterized in that: A movable groove (213) is formed at one end of the bottom plate (21), and a fixing member (28) and a second fixing member (210) are respectively fixedly connected to both sides of the movable groove (213), the rotating member (29) is fixedly connected to the top of the fixing member (28), and the connecting plate (211) passes through the second fixing member (210) and is fixedly connected to the driven gear (212).