Copper bar punching fixed-length tool for electrician
By designing electricians with copper row length set-up tooling, and using the adjustment of T-shaped blocks and width positioning plates, the problems of large length error of copper rows and high operating labor intensity are solved, and the copper row length is consistent, stable quality and beautiful appearance are achieved.
Patent Information
- Application Number
- CN202422256932.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-14
AI Technical Summary
In the existing copper tray processing technology, the length error of the copper tray is large and the operating labor intensity is high, making it difficult to ensure consistent product length and stable quality.
A long tooling for electricians for punching copper rows is designed, including work surfaces, tool base plates, T-troughs, T-blocks, T-bolts and width positioning plates. Through the adjustment of T-blocks and width positioning plates, precise control of the length and width of the copper rows is achieved.
It achieves consistent length, stable quality, beautiful appearance, and reduces labor intensity and beat time. It is suitable for copper rows of different specifications, with a simple structure and easy to operate.
Smart Images

Figure CN223028560U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper bar processing, and more specifically, to a fixed-length tooling for punching copper bars for electricians. Background Art
[0002] Copper bars are large-current conducting products, applicable to electrical engineering such as high- and low-voltage electrical appliances, switch contacts, power distribution equipment, busbars, etc., and are also widely used in large-current electrolytic smelting projects such as metal smelting, electroplating, and chemical caustic soda. Electrician copper bars have advantages such as low resistivity and large bendability. They are long conductors with a rectangular or chamfered (rounded) rectangular cross-section. Nowadays, rounded copper bars are generally used, and high surface quality requirements are needed to avoid tip discharge. During production, since their width and thickness have been selected, only the corresponding length needs to be intercepted. Machines of the same batch or the same type require the same length for good appearance. In the usual copper bar production, before punching each copper bar, the length is measured first, then one is punched, then it is continued inside, then the length is measured again or compared with the punched copper bar, and then another one is punched, and so on. Therefore, this method has a large labor intensity of operation, a large length error, and the quality cannot be well guaranteed, affecting the product appearance. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a fixed-length tooling for punching copper bars for electricians to solve the problems raised in the above background art.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A fixed-length tooling for punching copper bars for electricians, which includes a workbench surface. A tooling bottom plate is fixedly installed on the workbench surface. A T-shaped groove is opened on the tooling bottom plate. A T-shaped block that can slide along the direction of the T-shaped groove is provided on the T-shaped groove. A T-shaped bolt is provided in the T-shaped groove. The T-shaped block is connected to the T-shaped bolt through a screw hole. On one side of the T-shaped groove, a width positioning plate is installed on the upper surface of the tooling bottom plate. An impact knife is vertically installed on one side of the workbench surface away from the tooling bottom plate.
[0005] Preferably, a plurality of counterbored holes are opened on both sides of the tooling bottom plate. The tooling bottom plate is fixedly installed on the workbench surface through the counterbored holes by bolts.
[0006] Preferably, three groups of mutually parallel T-shaped grooves are provided.
[0007] Preferably, a plurality of threaded holes are provided on both sides of the T-shaped groove on the tooling bottom plate. Width positioning screws are connected in the threaded holes by threads. The width positioning plate is installed on the tooling bottom plate through the threaded holes and the width positioning screws.
[0008] Preferably, the stud of the T-bolt passes upward through the T-block, and a nut flat washer is provided at the upper end of the T-bolt. Tighten the nut flat washer to fix the position of the T-block on the T-slot.
[0009] Beneficial effects: Compared with the prior art, the beneficial effects of the present utility model are as follows: The T-block can move along the direction of the T-slot to adjust the length of the copper punching bar. The width positioning plate can adapt to the widths of different copper bars, has good compatibility with copper bars of different specifications, can ensure that the lengths of the same batch or the same type of copper bars are consistent, has stable quality, looks good, has a simple structure, is easy to operate, and can be completed by one person, greatly reducing the labor intensity and reducing the cycle time; There are three T-slots in total, which are applicable to punching tools with different punching blade directions, further expanding the scope of application. Description of the Drawings
[0010] Figure 1 It is a schematic diagram of the overall structure of a length-determining tooling for punching copper bars for electricians proposed by the present utility model.
[0011] In the drawings: 1 - workbench surface, 2 - tooling bottom plate, 3 - T-slot, 4 - counterbore, 5 - threaded hole, 6 - T-block, 7 - T-bolt, 8 - nut flat washer, 9 - width positioning plate, 10 - width positioning screw, 11 - punching tool, 12 - copper bar. Specific Embodiments
[0012] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0013] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the limitations of the specific embodiments disclosed in the following specification.
[0014] Embodiment
[0015] Please refer to the attached drawings of the specification. In the embodiment of the present utility model, a length - determining tooling for punching copper bars for electricians includes a workbench surface 1. A tooling bottom plate 2 is fixedly installed on the workbench surface 1. A T - shaped groove 3 is formed on the tooling bottom plate 2. A T - shaped block 6 that can slide along the direction of the T - shaped groove 3 is provided on the T - shaped groove 3. A T - shaped bolt 7 is arranged in the T - shaped groove 3. The T - shaped block 6 is connected to the T - shaped bolt 7 through a threaded hole. The stud of the T - shaped bolt 7 passes upward through the T - shaped block 6. A nut flat washer 8 is provided at the upper end of the T - shaped bolt 7. Tightening the nut flat washer 8 fixes the position of the T - shaped block 6 on the T - shaped groove 3. On one side of the T - shaped groove 3, a width positioning plate 9 is installed on the upper surface of the tooling bottom plate 2. A punching knife 11 is vertically installed on one side of the workbench surface 1 away from the tooling bottom plate 2.
[0016] Specifically, a plurality of counter - sunk holes 4 are formed on both sides of the tooling bottom plate 2. The tooling bottom plate 2 is fixedly installed on the workbench surface 1 through the counter - sunk holes 4 by bolts.
[0017] Furthermore, three groups of mutually parallel T - shaped grooves 3 are provided. A plurality of threaded holes 5 are provided on the tooling bottom plate 2 on both sides of the T - shaped grooves 3. A width positioning screw 10 is connected in the threaded hole 5 through threads. The width positioning plate 9 is installed on the tooling bottom plate 2 through the threaded holes 5 and the width positioning screws 10. The hole on the width positioning plate 9 for the width positioning screw 10 to pass through is a long - strip hole, which is convenient for adjusting the left - right position of the width positioning plate 9.
[0018] The tooling bottom plate 2 is made with a T - shaped groove 3. The T - shaped block 6 is installed in the groove, and the T - shaped bolt 7 is installed in the T - shaped block 6, which is used to adjust the length of the copper bar. After adjusting the length, tighten it with a nut. There are three T - shaped grooves in total, which are used for different positions of the punching knife direction. The tooling bottom plate 2 is also machined with threaded holes 5 for installing the width positioning plate 9. After adjusting the position, fix it with width positioning screws 10. The tooling bottom plate 2 is also machined with counter - sunk holes 4 for installing and fixing it on the workbench surface 1. Not all of the counter - sunk holes 4 need to be utilized. By using different counter - sunk holes 4 for fixing, the tooling bottom plate 2 can be adjusted back and forth along the direction of the copper bar, expanding the range of length adjustment.
[0019] Usage process:
[0020] In use, first fix the tooling base plate 2 on the workbench surface 1 with screws. Then loosen the nut on the T-bolt 7 and adjust the position of the T-block 6 along the direction of the T-slot 3 to make the length of the copper bar meet the requirements. Tighten the nut on the T-bolt 7. Then loosen the width positioning screw 10 and adjust the position of the width positioning plate 9 to adapt to the width requirement of the copper bar. Tighten the width positioning screw 10. After these two adjustments are completed, the copper bar punching work can be started. During work, pass the copper bar blank through under the punching knife and against the T-block 6, and the other side is closely against the width positioning plate 9. At this time, the length is already appropriate. Start the punching knife to punch a copper bar. Take away the finished copper bar and repeat the above steps to punch the second copper bar, and so on.
[0021] In the above process, the T-block can move along the direction of the T-slot to adjust the length of the copper bar for punching. The width positioning plate can adapt to the widths of different copper bars, has good compatibility with copper bars of different specifications, can ensure that the lengths of copper bars in the same batch or of the same type are consistent, with stable quality, good appearance, simple structure, easy to operate, and can be completed by one person, greatly reducing the labor intensity and reducing the cycle time. There are a total of three T-slots, which are suitable for punching knives with different directions of the punching knife edges, further expanding the scope of application. The structure of this application is simple, highly practical, and easy to operate, worthy of promotion.
[0022] The above specific embodiments have further detailed the purpose, technical solution and beneficial effects of the present utility model. It should be understood that the above are only specific embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
[0023] In the description of the present utility model, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.
[0024] In the present utility model, unless otherwise clearly specified and defined, the terms "installation", "connection", "connection", "fixation", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0025] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
Claims
1. A tool for punching copper bars for electrical workers, characterized by: The invention comprises a work surface (1), a tool base plate (2) is fixedly mounted on the work surface (1), a T-shaped slot (3) is provided on the tool base plate (2), a T-shaped block (6) which can slide along the direction of the T-shaped slot (3) is provided on the T-shaped slot (3), a T-shaped bolt (7) is provided in the T-shaped slot (3), and the T-shaped block (6) is connected to the T-shaped bolt (7) through a screw hole; a width positioning plate (9) is mounted on one side of the T-shaped slot (3) on the upper surface of the tool base plate (2), and a punching knife (11) is vertically mounted on the side of the work surface (1) away from the tool base plate (2).
2. The electrical copper punching tool for fixing the length according to claim 1, characterized in that: A plurality of countersunk holes (4) are provided on both sides of the tooling base plate (2), and the tooling base plate (2) is fixedly mounted on the work surface (1) by means of bolts using the countersunk holes (4).
3. The electrical copper punching tool for fixing the length according to claim 1, characterized in that: The T-shaped grooves (3) are provided in three groups parallel to each other.
4. The electrical copper bar length-fixing tool according to claim 3, characterized in that: A plurality of threaded holes (5) are provided on both sides of the T-slot (3) on the tooling base plate (2), width positioning screws (10) are provided in the threaded holes (5) through threaded connection, and the width positioning plate (9) is mounted on the tooling base plate (2) through the threaded holes (5) and the width positioning screws (10).
5. The electrical copper punching tool for fixing the length according to claim 1, characterized in that: The stud of the T-shaped bolt (7) passes through the T-shaped block (6) upwards, and a nut flat washer (8) is provided at the upper end of the T-shaped bolt (7). The nut flat washer (8) is tightened to fix the position of the T-shaped block (6) on the T-shaped slot (3).