Ultrasonic welding tool and welding machine

By designing an ultrasonic welding tool including fixtures and pressure plates, the problem of difficult position alignment during welding of the battery cell is solved, and the stability and accuracy of welding are achieved.

CN223028708UActive Publication Date: 2025-06-27GAC AION NEW ENERGY AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202422036277.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-27
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing ultrasonic welding machines are not equipped with corresponding tooling, which makes it difficult to ensure the alignment of the welding position during welding, affecting the stability and accuracy of welding.

Method used

An ultrasonic welding tool is provided, including a fixture and a pressing plate. The positioning surface of the fixture is arranged with a positioning groove for receiving the workpiece, and the pressing plate is used to press the second workpiece against the first workpiece to ensure accurate positioning before and after welding.

Benefits of technology

Through this tooling, the positioning accuracy before and after welding can be ensured, welding stability can be ensured, and the overall quality of welding can be improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides an ultrasonic welding tool and a welding machine, the ultrasonic welding tool comprises a jig, the jig is provided with a positioning surface, a part of the structure of the positioning surface is concavely arranged to form a positioning groove, and the positioning groove is configured to be used for containing a first workpiece and a second workpiece; the pressing plate is arranged on the positioning face and used for pressing the second workpiece to the first workpiece. A positioning groove is formed in the positioning face of the jig, a first workpiece and a second workpiece are placed in the positioning groove and used for positioning the first workpiece and the second workpiece before welding, then the first workpiece and the second workpiece are pressed through the pressing plate, the first workpiece and the second workpiece are conveniently welded together in the follow-up process, positioning before and after welding printing can be guaranteed in the whole process, and the welding efficiency is improved. Accurate and convenient positioning is ensured, and the welding stability is ensured.
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Description

Technical Field

[0001] The present application relates to the field of battery technology, and in particular to an ultrasonic welding tool and a welding machine. Background Art

[0002] Energy conservation and emission reduction are the key to the sustainable development of the automobile industry. Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection. For electric vehicles, battery technology is an important factor in their development.

[0003] In the development of battery technology, the ultrasonic welding machine used for welding battery cells is not equipped with corresponding tooling, which results in the problem of ensuring the alignment of the welding position when welding the battery cells. Therefore, a tooling is urgently needed to solve the above technical problems. Utility Model Content

[0004] The purpose of the embodiments of the present application is to provide an ultrasonic welding tool and a welding machine, which can ensure the positioning before and after the welding mark, ensure accurate and convenient positioning, and ensure welding stability.

[0005] In a first aspect, an embodiment of the present application provides an ultrasonic welding tool, comprising: a jig, which is provided with a positioning surface, a part of the structure of the positioning surface is recessed to form a positioning groove, and the positioning groove is configured to accommodate a first workpiece and a second workpiece; a pressure plate, which is configured on the positioning surface to press the second workpiece against the first workpiece.

[0006] In the above-mentioned implementation process, the positioning surface of the jig is provided with a positioning groove, and the first workpiece and the second workpiece are placed in the positioning groove for positioning the first workpiece and the second workpiece before welding. Then the pressure plate presses the first workpiece and the second workpiece to facilitate the subsequent welding of the first workpiece and the second workpiece together. The whole process can ensure the positioning before and after welding, ensure accurate and convenient positioning, and ensure welding stability.

[0007] In some embodiments, the pressing plate comprises a metal material, and a suction piece is disposed on a side of the fixture away from the positioning surface, and the suction piece is used to suction the pressing plate to the fixture.

[0008] In the above-mentioned implementation process, after the pressure plate is adsorbed by the adsorption member, it can press the first workpiece and the second workpiece tightly, ensure the positioning before and after the welding mark, ensure accurate and convenient positioning, and ensure welding stability.

[0009] In some embodiments, the cross-sectional size of the pressing plate is not less than the cross-sectional size of the second workpiece, which is conducive to pressing the first workpiece and the second workpiece tightly, ensuring the positioning before and after the welding mark, ensuring accurate and convenient positioning, and ensuring welding stability.

[0010] In some embodiments, the outer edge of the fixture is provided with an escape opening, and the escape opening is recessed in a direction close to the inner cavity of the fixture.

[0011] In the above implementation process, an avoidance opening is arranged on the fixture, through which the user can conveniently take and place the first workpiece and / or the second workpiece, thereby avoiding damage to the first workpiece or the second workpiece and improving safety.

[0012] In some embodiments, the avoidance opening corresponds to the first workpiece and is used for taking and placing the first workpiece, so as to realize convenient and safe taking and placing of the first workpiece and avoid damage to the first workpiece during taking and placing.

[0013] In some embodiments, the ultrasonic welding tool further includes a welding seat, and the welding seat is arranged on a side of the jig away from the positioning surface.

[0014] In the above implementation process, the welding seat is arranged on one side of the jig, which can not only provide support for the jig, but also accurately position the jig, so as to facilitate the subsequent welding of the first workpiece and the second workpiece and ensure welding stability.

[0015] In some embodiments, the jig is provided with a placement groove, and the placement groove is configured to accommodate at least a partial structure of the welding seat.

[0016] In the above implementation process, the jig can be quickly positioned with the welding seat through the placement groove, which has the advantages of accurate and convenient positioning, and ensures the stability of welding.

[0017] In some embodiments, the ultrasonic welding tool further includes a support seat, and the support seat is located on a side of the jig close to the welding seat.

[0018] In some embodiments, a scale line is disposed on a side of the support base close to the fixture.

[0019] In the above implementation process, the jig can not only be supported by the support seat and the welding seat, but the scale lines on the support seat can also be used to calibrate the position of the jig, thereby realizing the positioning of the jig, which is beneficial to adjust the welding position.

[0020] In a second aspect, the present application further provides a welding machine, comprising: a welding device, which is equipped with a welding head; and an ultrasonic welding tool as described in any one of the above items, wherein the ultrasonic welding tool is located below the welding head.

[0021] In the above-mentioned implementation process, the welding head of the welding equipment is located above the ultrasonic welding tooling, and is used to weld the first workpiece and the second workpiece together. Since the welding machine provided in the second aspect includes the ultrasonic welding tooling, the welding machine has all the technical effects of the ultrasonic welding tooling, which will not be repeated here.

[0022] Other features and advantages of the present disclosure will be set forth in the following description, or, in part, can be inferred from the description or be undoubtedly determined without doubt, or can be learned by implementing the above technologies of the present disclosure.

[0023] To make the above objects, features, and advantages of the present application more obvious and understandable, the following specific preferred embodiments are given, and in conjunction with the accompanying drawings, the detailed description is as follows. Description of the Drawings

[0024] To more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required to be used in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other relevant drawings can also be obtained based on these drawings.

[0025] Figure 1 Structural schematic diagram of the ultrasonic welding tooling provided for the embodiments of the present application;

[0026] Figure 2 Structural schematic diagram of the fixture of the ultrasonic welding tooling provided for the embodiments of the present application;

[0027] Figure 3 Structural schematic diagram of the back of the fixture of the ultrasonic welding tooling provided for the embodiments of the present application;

[0028] Figure 4 Structural schematic diagram of the welding machine provided for the embodiments of the present application.

[0029] Reference Numerals

[0030] 100, fixture; 101, first groove; 102, second groove; 103, adsorbent; 104, placement groove; 105, avoidance opening; 200, pressing plate; 300, welding base; 400, support base; 401, scale line; 500, first workpiece; 501, tab; 600, welding equipment; 601, welding head. Detailed Embodiments

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application claimed, but merely represents the selected embodiments of the present application. All other embodiments obtained by those skilled in the art based on the embodiments of the present application without creative efforts belong to the scope of protection of the present application.

[0032] In the present application, the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. is based on the orientation or positional relationship shown in the accompanying drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit that the indicated device, element or component must have a specific orientation, or be constructed and operated in a specific orientation.

[0033] Moreover, in addition to being able to represent the orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in the present application can be understood according to specific circumstances.

[0034] In addition, the terms "mounted", "arranged", "provided with", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or a point connection; it can be directly connected, or indirectly connected through an intermediate medium, or there is an internal connection between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0035] In addition, terms such as "first", "second", etc. are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance and quantity of the indicated devices, elements or components. Unless otherwise specified, the meaning of "a plurality" is two or more.

[0036] Embodiment

[0037] In a battery structure, tabs are provided on a battery core. The tabs need to be welded to connection pieces and connected to the battery terminals through the connection pieces. The welding stability between the connection pieces and the tabs is directly related to the safety performance of the battery.

[0038] In the present application, an ultrasonic welding tooling is used to position a first workpiece 500 and a second workpiece, and press the positioned first workpiece 500 and the second workpiece, facilitating subsequent welding of the two together. The first workpiece 500 includes but is not limited to an electric core, and the electric core is configured with a tab 501. The second workpiece includes but is not limited to a connecting piece, and the second workpiece is used to weld with the tab 501 of the electric core.

[0039] As Figures 1-4 shown, in a first aspect, an embodiment of the present application provides an ultrasonic welding tooling, including: a jig 100 configured with a positioning surface, and a partial structure of the positioning surface is recessed to form a positioning groove, and the positioning groove is configured to accommodate the first workpiece 500 and the second workpiece; a pressing plate 200 disposed on the positioning surface for pressing the second workpiece against the first workpiece 500.

[0040] Exemplarily, the positioning groove includes a first groove 101 and a second groove 102. The first groove 101 is configured to accommodate the first workpiece 500, and the second groove 102 is used to accommodate the second workpiece. There are two second grooves 102, and when the jig 100 is distributed in the left - right direction, one of the second grooves 102 is located on the left side of the first groove 101, and the other second groove 102 is located on the right side of the first groove 101.

[0041] It can be understood that the pressing plate 200 is located near the welding position of the first workpiece 500 and the second workpiece. For example, when there are two second workpieces, correspondingly there are also two pressing plates 200. At the same time, the position of the jig 100 corresponding to the pressing plate 200 can be recessed, and this recessed position is used to adapt to the pressing plate 200.

[0042] In the above implementation process, the positioning surface of the jig 100 is configured with a positioning groove, and the first workpiece 500 and the second workpiece are placed in the positioning groove for positioning before welding the first workpiece 500 and the second workpiece. Subsequently, the pressing plate 200 presses the first workpiece 500 and the second workpiece together, facilitating subsequent welding of the first workpiece 500 and the second workpiece together. The entire process can ensure the positioning before and after the weld mark, ensure accurate and convenient positioning, and ensure welding stability.

[0043] As Figure 2As shown, the pressing plate 200 is made of a metal material. For example, the pressing plate 200 is made of iron. An adsorbent 103 is arranged on the side of the fixture 100 away from the positioning surface. The fixture 100 is made of, but not limited to, stainless steel (non-ferromagnetic). The adsorbent 103 includes, but is not limited to, a magnet. The adsorbent 103 is used to adsorb the pressing plate 200 to the fixture 100.

[0044] In the above implementation process, after the pressing plate 200 is adsorbed by the adsorbent 103, it can press the first workpiece 500 and the second workpiece together, ensuring the positioning before and after welding, ensuring accurate and convenient positioning, and ensuring welding stability.

[0045] In some embodiments, the cross-sectional dimension of the pressing plate 200 is not less than the cross-sectional dimension of the second workpiece. This is beneficial for pressing the first workpiece 500 and the second workpiece together, ensuring the positioning before and after welding, ensuring accurate and convenient positioning, and ensuring welding stability.

[0046] As Figures 1-2 shown, an avoidance opening 105 is arranged on the outer edge of the fixture 100. The avoidance opening 105 is recessed along the direction close to the inner cavity of the fixture 100. Exemplarily, the avoidance opening 105 includes, but is not limited to, a U shape, and two avoidance openings 105 can be arranged. The two avoidance openings 105 are symmetrically distributed. One of the avoidance openings 105 is located on the front side of the fixture 100, and the other avoidance opening 105 is located on the rear side of the fixture 100.

[0047] In the above implementation process, the avoidance opening 105 is arranged on the fixture 100. Through this avoidance opening 105, it is convenient for the user to pick up and place the first workpiece 500 and / or the second workpiece, avoiding damage to the first workpiece 500 or the second workpiece and improving safety.

[0048] In some embodiments, the avoidance opening 105 corresponds to the first workpiece 500 for picking up and placing the first workpiece 500. It can realize convenient and safe picking up and placing of the first workpiece 500 and avoid damage to the first workpiece 500 during picking up and placing.

[0049] In some embodiments, the ultrasonic welding tooling further includes a welding base 300, and the welding base 300 is arranged on the side of the fixture 100 away from the positioning surface.

[0050] In the above implementation process, the welding base 300 is arranged on one side of the fixture 100. It can not only provide support for the fixture 100, but also accurately position the fixture 100, facilitating subsequent welding of the first workpiece 500 and the second workpiece and ensuring welding stability.

[0051] In some embodiments, the fixture 100 is configured with a placement groove 104, and the placement groove 104 is configured to accommodate at least a part of the structure of the solder socket 300. For example, the width of the placement groove 104 is consistent with the width of the solder socket 300, and the length of the placement groove 104 is greater than the length of the solder socket 300, etc.

[0052] In the above implementation process, the fixture 100 can be quickly positioned with the solder socket 300 through the placement groove 104, which has the advantages of accurate and convenient positioning, and ensures the stability of welding.

[0053] In some embodiments, the ultrasonic welding tooling further includes a support base 400, and the support base 400 is located on the side of the fixture 100 close to the solder socket 300; Exemplarily, the support base 400 and the solder socket 300 are spaced apart at the lower end of the fixture 100 to support the fixture 100 respectively.

[0054] In some embodiments, a scale line 401 is configured on the side of the support base 400 close to the fixture 100. For example, the scale line 401 is distributed in the front-rear direction.

[0055] In the above implementation process, the fixture 100 can be supported not only by the support base 400 and the solder socket 300, but also the scale line 401 on the support base 400 can be used to calibrate the position of the fixture 100 to realize the positioning of the fixture 100, which is beneficial to adjusting the position of the welding mark.

[0056] In a second aspect, the present application also provides a welding machine, including: a welding device 600, which is configured with a welding head 601, and the welding device 600 includes but is not limited to an ultrasonic welding device 600; and the ultrasonic welding tooling as described above, and the ultrasonic welding tooling is located below the welding head 601.

[0057] In the above implementation process, the welding head 601 of the welding device 600 is located above the ultrasonic welding tooling, and is used to weld the first workpiece 500 and the second workpiece together. Since the welding machine provided in the second aspect includes the ultrasonic welding tooling, the welding machine has all the technical effects of the ultrasonic welding tooling, which will not be elaborated here.

[0058] In all embodiments of the present application, "big", "small" are relative, "many", "few" are relative, "up", "down" are relative, and the present application embodiments will not elaborate on the expression methods of such relative terms.

[0059] It should be understood that the "in this embodiment", "in the embodiments of the present application", or "as an alternative embodiment" mentioned throughout the specification means that the specific features, structures, or characteristics related to the embodiment are included in at least one embodiment of the present application. Therefore, the "in this embodiment", "in the embodiments of the present application", or "as an alternative embodiment" that appear throughout the specification do not necessarily refer to the same embodiment. In addition, these specific features, structures, or characteristics may be combined in one or more embodiments in any suitable manner. Those skilled in the art should also be aware that the embodiments described in the specification are all alternative embodiments, and the actions and modules involved are not necessarily essential to the present application.

[0060] In various embodiments of the present application, it should be understood that the magnitudes of the serial numbers of the above processes do not necessarily imply the order of execution, and the order of execution of each process should be determined by its function and internal logic, and should not constitute any limitation to the implementation process of the embodiments of the present application.

[0061] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present application, and all of them should be covered by the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. An ultrasonic welding tool, characterized in that: include: A fixture is provided with a positioning surface, a part of the positioning surface is recessed to form a positioning groove, and the positioning groove is configured to accommodate the first workpiece and the second workpiece; A pressing plate is disposed on the positioning surface to press the second workpiece against the first workpiece.

2. The ultrasonic welding tool according to claim 1, characterized in that: The pressing plate comprises a metal material, and a suction piece is arranged on a side of the fixture away from the positioning surface, and the suction piece is used to suction the pressing plate to the fixture.

3. The ultrasonic welding tool according to claim 1, characterized in that: The cross-sectional dimension of the pressing plate is not smaller than the cross-sectional dimension of the second workpiece.

4. The ultrasonic welding tool according to claim 1, characterized in that: The outer edge of the fixture is provided with an escape opening, and the escape opening is recessed in a direction close to the inner cavity of the fixture.

5. The ultrasonic welding tool according to claim 4, characterized in that: The avoidance opening corresponds to the first workpiece and is used for taking and placing the first workpiece.

6. The ultrasonic welding tool according to claim 1, characterized in that: The ultrasonic welding tool also includes a welding seat, which is arranged on a side of the jig away from the positioning surface.

7. The ultrasonic welding tool according to claim 6, characterized in that: The jig is provided with a placement groove, and the placement groove is configured to accommodate at least a partial structure of the welding seat.

8. The ultrasonic welding tool according to claim 6 or 7, characterized in that: The ultrasonic welding tool also includes a support seat, which is located on a side of the jig close to the welding seat.

9. The ultrasonic welding tool according to claim 8, characterized in that: A scale line is arranged on one side of the support seat close to the fixture.

10. A welding machine, characterized in that: include: A welding device, which is equipped with a welding head; and The ultrasonic welding tool as described in any one of claims 1 to 9, wherein the ultrasonic welding tool is located below the welding head.