Intelligent processing equipment for rotary welding pipeline

By designing intelligent processing equipment for rotary welding pipes and using transmission blocks and drive wheels to achieve automated rotary welding, the problems of waste of labor and low degree of automation of existing equipment are solved, and welding efficiency and safety are improved.

CN223028778UActive Publication Date: 2025-06-27CHONGQING SHENGRUXIN TECH DEV CO LTD
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Patent Information

Application Number
CN202420889527.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-06-27
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing oil pipeline welding equipment needs to manually push the chip collecting device to move, which wastes manpower. In addition, the temperature of the outer wall of the pipeline is high during the welding process, which can easily cause injury to personnel and the degree of equipment automation is low, which affects promotion.

Method used

An intelligent processing device for rotary welding pipes is designed, using components such as transmission blocks, drive wheels, clamping rods and cleaning blocks to realize automated rotary welding and impurity cleaning through a motor-driven rotary structure.

Benefits of technology

Automatic rotary welding is realized, which reduces manpower waste, reduces the risk of personnel injury during welding, increases the degree of automation of equipment, and promotes the promotion of equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223028778U_ABST
Patent Text Reader

Abstract

The utility model discloses intelligent processing equipment for rotary welding of a pipeline, which comprises a transmission block, a first motor is fixedly arranged in the transmission block through a bolt, the end part of an output shaft of the first motor is fixedly connected with a first rotating rod, and the outer side of the first rotating rod is fixedly connected with a driving wheel; the rear end of the driving wheel is in contact connection with a pipeline body, and a clamping rod is arranged in a transmission block in a sliding manner; springs are fixedly connected to the outer sides of the clamping rods, the upper ends of the springs are fixedly connected with the inner walls of the transmission blocks, rolling wheels are rotationally connected to the inner sides of the front portions of the clamping rods, and meanwhile the inner sides of the rolling wheels are in contact connection with a pipeline body. According to the intelligent processing equipment for the rotary welding pipeline, the driving wheel is rotationally arranged in the transmission block, so that the driving wheel can drive the transmission block to rotate on the outer side of the pipeline body, the transmission block drives the sweeping block and the welding head to sweep and weld the pipeline body, and welding of the equipment is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline welding, in particular to intelligent processing equipment for rotary welding pipelines. Background Art

[0002] Oil, one of the main objects of geological exploration, is a viscous, dark brown liquid, known as the "blood of industry". When transporting oil, pipelines are generally required, and welding is generally required when connecting pipelines.

[0003] Publication No. "CN208583783U" is a pipe outer wall debris processing equipment for oil pipeline welding, including a fixing frame, an oil pipeline, screws, rubber strips, flanges, conduits, connecting plates, protective sleeves, collars, a chip collecting device, and a connecting pipe. The fixing frame is welded to the upper surface of the oil pipeline, the flange is connected to the outer surface of the conduit, the connecting plate fits the outer surface of the conduit, the protective sleeve and the oil pipeline are an integrated structure, and the collar is welded and installed on the outer surface of the chip collecting device; the equipment manually pushes the chip collecting device so that the slider drives the ball to slide in the slide groove, and stops after sliding to the appropriate position, the vacuum cleaner is driven by electricity to start running, the blades will start to rotate under the force of rotation, and the debris in the welding is sucked in, the magnet adsorbs the sucked debris in the chip collecting box, and the debris in the welding is adsorbed. In the process of welding the oil pipeline, the debris generated by the welding is collected and processed without manual collection and processing;

[0004] The device needs to manually push the chip collecting device to move, and then the chip collecting device absorbs the debris to process the debris. This method is very wasteful of manpower, and the temperature of the outer wall of the pipe during welding is too high, which can easily cause injuries to personnel and is not conducive to the use of the device. The device also requires additional welding equipment to weld the pipe, which is not conducive to improving the automation of the device and is not conducive to the promotion of the device. Utility Model Content

[0005] The purpose of the utility model is to provide an intelligent processing device for rotary welding pipes to solve the problem proposed in the above background technology that the device currently on the market needs to be moved by manually pushing the chip collecting device, and then the debris is sucked by the chip collecting device to process the debris. This method is very wasteful of manpower, and the temperature of the outer wall of the pipe during welding is too high, which can easily cause injuries to people and is not conducive to the use of the device. The device also requires additional welding devices to weld the pipes, which is not conducive to improving the automation of the device and is not conducive to the promotion of the device.

[0006] To achieve the above object, the present utility model provides the following technical solutions: An intelligent processing device for rotating and welding pipelines, including a transmission block. A first motor is fixedly installed in the transmission block through bolts, and the end of the output shaft of the first motor is fixedly connected to a first rotating rod. The first rotating rod is rotatably arranged in the transmission block. At the same time, a driving wheel is fixedly connected to the outside of the first rotating rod.

[0007] It further includes: Both the front and rear ends of the driving wheel penetrate through the transmission block. The rear end of the driving wheel is in contact connection with the pipeline body. A clamping rod is slidably arranged in the transmission block. Both the front and rear ends of the clamping rod penetrate through the transmission block.

[0008] A spring is fixedly connected to the outside of the clamping rod. The upper end of the spring is fixedly connected to the inner wall of the transmission block. A roller is rotatably connected to the inner side of the front part of the clamping rod. The inner side of the roller is in contact connection with the pipeline body.

[0009] Preferably, a cleaning block is fixedly connected to the right side of the transmission block. A second motor is fixedly installed in the cleaning block through bolts. The end of the output shaft of the second motor is fixedly connected to a second rotating rod. The second rotating rod can be driven to rotate by the second motor.

[0010] Preferably, a cleaning ball is fixedly connected to the lower end of the second rotating rod. A brush is fixedly connected to the outside of the cleaning ball. The second rotating rod can drive the cleaning ball to rotate. The cleaning ball drives the brush to clean impurities at the welding part of the pipeline.

[0011] Preferably, a welding head is fixedly connected to the right side of the transmission block. The welding head is located below the cleaning block. The pipeline body can be welded by the welding head.

[0012] Preferably, notch openings for the clamping rod to slide and the roller to rotate are provided on both the front and rear sides of the transmission block. The transmission block and the pipeline body form a limiting structure through the clamping rod. The clamping rod can drive the roller to contact the outside of the pipeline body, so that the transmission block is limited and installed on the right side of the pipeline body.

[0013] Preferably, the transmission block and the pipeline body form a rotating structure through the driving wheel. The diameter of the driving wheel is set to be smaller than the diameter of the pipeline body. The driving wheel enables the transmission block to rotate on the outside of the pipeline body.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: For this intelligent processing device for rotating and welding pipelines, through the setting that the driving wheel rotates in the transmission block, the driving wheel can drive the transmission block to rotate on the outside of the pipeline body, so that the transmission block drives the cleaning block and the welding head to clean and weld the pipeline body, making the welding of the device more convenient. The specific content is as follows:

[0015] (1) A clamping rod and a driving wheel are provided. The first motor can drive the transmission block to rotate on the outer side of the pipeline body through the driving wheel. The clamping rod drives the roller to limit and clamp the pipeline body through the reset action of the first spring, so that the transmission block can rotate stably on the outer side of the pipeline body, which is beneficial to the device for rotating and welding the pipeline body and improving the automation degree of the device.

[0016] (2) An impurity detection block and a cleaning block are provided. The impurity detection block can detect the impurities on the outer side of the pipeline body, and then the second motor drives the cleaning ball to rotate through the second rotating rod. The cleaning ball drives the brush to rotate and clean the outer side of the pipeline body, thus saving the use of manpower and avoiding the hidden danger of personnel injury caused by manual cleaning of impurities. Brief Description of the Drawings

[0017] Figure 1 It is a front sectional structure schematic diagram of the transmission block of the present utility model;

[0018] Figure 2 It is a side sectional structure schematic diagram of the transmission block of the present utility model;

[0019] Figure 3 It is a bottom view structure schematic diagram of the welding head of the present utility model;

[0020] Figure 4 It is a bottom sectional structure schematic diagram of the cleaning block of the present utility model;

[0021] Figure 5 It is a front view structure schematic diagram of the transmission block of the present utility model.

[0022] In the figure: 1. Pipeline body; 2. Transmission block; 3. First motor; 4. First rotating rod; 5. Driving wheel; 6. Spring; 7. Clamping rod; 8. Cleaning block; 9. Welding head; 10. Second motor; 11. Second rotating rod; 12. Cleaning ball; 13. Brush; 14. Roller; 15. Impurity detection block. Detailed Description of the Embodiment

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-5, the present utility model provides a technical solution: an intelligent processing device for rotating and welding pipes, including a transmission block 2. A first motor 3 is fixedly installed in the transmission block 2 through bolts, and the end of the output shaft of the first motor 3 is fixedly connected to a first rotating rod 4. The first rotating rod 4 is rotatably arranged in the transmission block 2. At the same time, a driving wheel 5 is fixedly connected to the outside of the first rotating rod 4; further includes: both the front and rear ends of the driving wheel 5 penetrate through the transmission block 2, and the rear end of the driving wheel 5 is in contact connection with the pipe body 1. A clamping rod 7 is slidably arranged in the transmission block 2, and both the front and rear ends of the clamping rod 7 penetrate through the transmission block 2; a spring 6 is fixedly connected to the outside of the clamping rod 7, and the upper end of the spring 6 is fixedly connected to the inner wall of the transmission block 2. A roller 14 is rotatably connected to the inner side of the front part of the clamping rod 7, and the inner side of the roller 14 is in contact connection with the pipe body 1; notches for the clamping rod 7 to slide and the roller 14 to rotate are provided on both the front and rear sides of the transmission block 2, and the transmission block 2 and the pipe body 1 form a limiting structure through the clamping rod 7;

[0025] Manually pull the clamping rod 7 slidably arranged on the front side of the transmission block 2, so that the two clamping rods 7 move relatively away from each other. When the clamping rod 7 moves, the spring 6 will be compressed. At this time, the pipe body 1 can be placed between the rear ends of the two clamping rods 7. Release the clamping rod 7. At this time, the clamping rod 7 will drive the roller 14 to contact the outside of the pipe body 1 under the action of the spring 6 reset. The clamping rod 7 drives the roller 14 to limit the pipe body 1. At the same time, the rear end of the driving wheel 5 contacts the front side of the pipe body 1. At this time, the transmission block 2 will rotate on the outside of the pipe body 1 under the action of the driving wheel 5 and the pipe body 1. The limiting action of the clamping rod 7 and the roller 14 makes the rotation of the transmission block 2 on the outside of the pipe body 1 more stable and will not fall off;

[0026] The transmission block 2 and the pipe body 1 form a rotating structure through the driving wheel 5, and the diameter of the driving wheel 5 is set to be smaller than the diameter of the pipe body 1;

[0027] At this time, the device will control to turn on the first motor 3. The first motor 3 will drive the first rotating rod 4 to rotate in the transmission block 2. The rotation of the first rotating rod 4 will drive the driving wheel 5 to rotate. The driving wheel 5 will drive the transmission block 2 to rotate on the outside of the pipe body 1, so that the device can perform rotary welding on the outside of the pipe body 1;

[0028] A cleaning block 8 is fixedly connected to the right side of the transmission block 2. A second motor 10 is fixedly installed in the cleaning block 8 through bolts, and the end of the output shaft of the second motor 10 is fixedly connected to a second rotating rod 11; a cleaning ball 12 is fixedly connected to the lower end of the second rotating rod 11, and a brush 13 is fixedly connected to the outside of the cleaning ball 12;

[0029] The impurity detection block 15 provided on the right side of the transmission block 2 detects impurities on the outer side of the pipe body 1. When there are impurities on the outer side of the pipe body 1, the device will control the opening of the second motor 10 fixedly arranged in the cleaning block 8. The second motor 10 will drive the second rotating rod 11 to rotate. The cleaning ball 12 can be driven to rotate through the second rotating rod 11, and the cleaning ball 12 will drive the brush 13 to rotate. The pipe body 1 can be cleaned through the brush 13, so as to facilitate the subsequent welding of the pipe body 1.

[0030] A welding head 9 is fixedly connected to the right side of the transmission block 2, and the welding head 9 is located below the cleaning block 8.

[0031] The device can perform rotary welding on the pipe body 1 through the welding head 9, so that the applicability of the device is better and it is beneficial to the use of the device.

[0032] Working principle: When using this intelligent processing equipment for rotary welding of pipes, first, pull the clamping rod 7. Under the action of the spring 6 resetting, the clamping rod 7 drives the roller 14 to contact the outer side of the pipe body 1.

[0033] Control the opening of the first motor 3. The first motor 3 will drive the driving wheel 5 to rotate on the outer side of the pipe body 1 through the first rotating rod 4, so that the transmission block 2 can rotate on the outer side of the pipe body 1.

[0034] The impurity detection block 15 detects impurities on the outer side of the pipe body 1, controls the opening of the second motor 10, and the second motor 10 drives the cleaning ball 12 to rotate through the second rotating rod 11. The cleaning ball 12 will drive the brush 13 to clean the pipe body 1, so as to facilitate the subsequent welding of the pipe body 1.

[0035] The device can perform rotary welding on the pipe body 1 through the welding head 9, so that the applicability of the device is better and it is beneficial to the use of the device. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An intelligent processing device for a rotary welding pipe, comprising a transmission block (2), a first motor (3) being fixedly mounted in the transmission block (2) by means of bolts, a first rotating rod (4) being fixedly connected to the end of the output shaft of the first motor (3), and the first rotating rod (4) being rotatably arranged in the transmission block (2), and a driving wheel (5) being fixedly connected to the outer side of the first rotating rod (4); It is characterized in that Also includes: The front and rear ends of the driving wheel (5) are both arranged through the transmission block (2), and the rear end of the driving wheel (5) is in contact with and connected to the pipeline body (1), while a clamping rod (7) is slidably arranged in the transmission block (2), and the front and rear ends of the clamping rod (7) are both arranged through the transmission block (2); The outer side of the clamping rod (7) is fixedly connected to a spring (6), and the upper end of the spring (6) is fixedly connected to the inner wall of the transmission block (2), and the inner side of the front part of the clamping rod (7) is rotatably connected to a roller (14), while the inner side of the roller (14) is in contact with the pipeline body (1).

2. The intelligent processing equipment for rotary welding pipeline according to claim 1 is characterized by: A cleaning block (8) is fixedly connected to the right side of the transmission block (2), a second motor (10) is fixedly connected inside the cleaning block (8) via bolts, and a second rotating rod (11) is fixedly connected to the end of the output shaft of the second motor (10).

3. The intelligent processing equipment for rotary welding pipeline according to claim 2 is characterized in that: A cleaning ball (12) is fixedly connected to the lower end of the second rotating rod (11), and a brush (13) is fixedly connected to the outside of the cleaning ball (12).

4. The intelligent processing equipment for rotary welding pipeline according to claim 1 is characterized in that: A welding head (9) is fixedly connected to the right side of the transmission block (2), and the welding head (9) is located below the cleaning block (8). An impurity detection block (15) is fixedly connected to the right side of the transmission block (2), and the impurity detection block (15) is located above the cleaning block (8).

5. The intelligent processing equipment for rotary welding pipeline according to claim 1 is characterized in that: The transmission block (2) is provided with slots on both the front and rear sides for the clamping rod (7) to slide and the roller (14) to rotate, and the transmission block (2) forms a limiting structure with the pipeline body (1) through the clamping rod (7).

6. The intelligent processing equipment for rotary welding pipeline according to claim 1 is characterized by: The transmission block (2) forms a rotating structure with the pipeline body (1) via a driving wheel (5), and the diameter of the driving wheel (5) is smaller than the diameter of the pipeline body (1).

Citation Information

Patent Citations

  • Petroleum pipeline welding is with pipeline outer wall piece treatment facility

    CN208583783U