Integrated preparation equipment for cold stamping steel die
By designing integrated preparation equipment for cold stamped steel molds, the full process of automatic preparation of the mold is realized, the production efficiency problems caused by multiple transfers and positioning are solved, and the physical performance and service life of the mold are improved.
Patent Information
- Application Number
- CN202422127339.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-30
AI Technical Summary
During mold preparation, the prior art requires multiple transfers and positioning, resulting in low production efficiency.
A cold stamping steel mold integrated preparation equipment is designed, and the full process automated preparation is achieved through the integration of conveying equipment, mechanical arms, laser cutting equipment, fine and rough processing equipment, surface treatment equipment and heat treatment equipment.
The entire process of the mold is automated, which avoids multiple transport and positioning, improves production efficiency, and improves the physical performance and service life of the mold through heat treatment and surface treatment.
Smart Images

Figure CN223029043U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold preparation, in particular to an integrated preparation device for cold stamping steel molds. Background Technique
[0002] In the technical field of mold preparation, with the continuous development of industry, higher requirements are put forward for the precision and production efficiency of molds. Mold preparation refers to the process of manufacturing molds according to specific design requirements and product needs, which are used to produce a large number of parts or products with the same shape and size. The detailed parts of the mold are precisely processed through milling, drilling, and grinding processes to ensure that the mold can accurately replicate the shape and size of the product.
[0003] After retrieval, the Chinese patent publication number is: CN203484474U, which discloses a device for preparing a light guide plate mold by impact. It relates to the technical field of light guide plate mold manufacturing. The Y-axis linear translation device is arranged on the granite precision platform. A light guide plate mold positioning block is arranged on the processing platform. Two granite precision columns are symmetrically arranged on the granite precision platform. An X-axis translation bottom plate is arranged on the two granite precision columns. An X-axis linear translation device is arranged on one side of the X-axis translation bottom plate. The Z-axis guide rail is movably arranged on the X-axis linear translation device. The fixing plate is fixedly arranged below the Z-axis guide rail. A position sensor probe and a diamond impact head are arranged on the transition plate. This solves the problem that lasers cannot make various-shaped dots on the surface of the light guide plate mold, which is beneficial to improving the overall brightness of the light guide plate mold; it has higher processing efficiency than precision machine tools. However, in actual use, this device makes the template through an impact head, so that subsequent processing is still required on different devices after impact processing, and multiple transfers and positioning are required, resulting in a decrease in production efficiency. Content of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides an integrated preparation device for cold stamping steel molds, aiming to improve the problem that multiple transfers and positioning are required during mold preparation, resulting in low production efficiency.
[0005] To achieve the above object, the utility model adopts the following technical solutions: A cold stamping steel mold integrated preparation device, including a frame, the inner wall of the frame is fixedly installed with a conveying device, the middle part of the conveying device is rotatably installed with a conveying chain plate, the middle part of the top wall of the frame is fixedly connected with a vertical shell, both the front and rear sides of the inner wall of the vertical shell are fixedly connected with robotic arms, the right side of the inner top wall of the vertical shell is fixedly installed with a sliding shell, the bottom wall of the sliding shell is slidably installed with a laser cutting device, the middle part of the inner top wall of the vertical shell is fixedly installed with a rough and fine integrated processing device, the rear side of the inner wall of the vertical shell is fixedly connected with a fixing plate, the left side of the top wall of the frame is fixedly connected with a surface treatment device, the top of the surface treatment device is fixedly installed with a heat treatment device, the right side of the frame is fixedly connected with a material platform, and an adjustment mechanism is arranged at the right end of the front side of the frame.
[0006] Through the above technical solutions: The conveying device drives the steel to move. Under the transfer of the robotic arm on the right side, the steel is placed on the top of the fixing plate. Through cutting, preliminary processing is carried out. Then, the rough and fine integrated processing device first makes the cut steel into a basic mold shape, and then through more precise cutting and adjustment to ensure the accuracy and performance of the mold. Secondly, it is transferred into the surface treatment device by the robotic arm on the left side to improve its physical properties and durability, so as to achieve the purpose of integrated mold processing.
[0007] As a further description of the above technical solutions:
[0008] The adjustment mechanism includes an L-shaped plate. The bottom of the rear side of the L-shaped plate is fixedly connected to the right end of the front side of the frame. The top of the rear side of the L-shaped plate is rotatably connected to an electric telescopic rod. The rear end of the electric telescopic rod is rotatably connected to a rotating plate. The bottom of the rear side of the rotating plate is rotatably connected to a plurality of pulleys. The bottom wall of the rotating plate is fixedly connected to a rotating column. The bottom end of the rotating column is rotatably connected to the top of the material platform. The right side of the rotating plate is fixedly connected to a push plate.
[0009] Through the above technical solutions: Under the drive of the electric telescopic rod, the adjustment plate rotates around the rotating column. Thus, under the action of the push plate, the steel placed on the top of the material platform is pushed. Then, the adjustment plate rotates again, so that it can adjust the conveying angle of the conveyed steel, improving the automation process and thus improving the work efficiency.
[0010] As a further description of the above technical solutions:
[0011] The adjustment mechanism further includes a rubber pad. The front side of the rubber pad is fixedly connected to the rear side of the push plate, and a groove is arranged on the rear side of the rubber pad.
[0012] Through the above technical solution, the static friction force of the push plate is increased, and the situation of the push plate slipping is reduced.
[0013] As a further description of the above technical solution:
[0014] A control switch is fixedly connected to the middle part of the front side of the frame, and the control switch is electrically connected to the robotic arm, the laser cutting device, the heat treatment device, the surface treatment device, and the electric telescopic rod respectively.
[0015] Through the above technical solution, the control switch can respectively turn on or off the robotic arm, the laser cutting device, the heat treatment device, the surface treatment device, and the electric telescopic rod.
[0016] As a further description of the above technical solution:
[0017] An observation window is fixedly installed on the front side of the vertical shell, and the left and right ends of the front side of the observation window are both designed to be smooth.
[0018] Through the above technical solution, it is convenient to observe the processing status.
[0019] As a further description of the above technical solution:
[0020] A plurality of anti-slip plates are fixedly connected to the top wall of the conveyor chain plate, and the plurality of anti-slip plates are all designed to be equidistantly symmetrical.
[0021] Through the above technical solution, the anti-slip effect of the conveyor chain plate is improved.
[0022] As a further description of the above technical solution:
[0023] The plurality of pulleys are all arranged at equal distances, and the heights of the plurality of pulleys are all lower than the height of the steel.
[0024] Through the above technical solution, the pulley is convenient for assisting in adjusting the conveying angle of the steel.
[0025] As a further description of the above technical solution:
[0026] Two support plates are fixedly connected to the bottom of the front and rear sides of the frame, and support columns are fixedly connected to the inside of the plurality of support plates.
[0027] Through the above technical solution, the stability of the device during operation is improved.
[0028] The utility model has the following beneficial effects:
[0029] 1. In the present utility model, through the rotation of the conveying chain plate, the steel can be conveyed. Then, through the transfer of the right robotic arm, the steel is clamped and conveyed to the top of the fixed plate. Through cutting, rough machining, and finish machining, it is transferred by the left robotic arm into the surface treatment equipment again. Through heat treatment, its physical properties and durability are improved. Finally, through surface treatment, its service life is enhanced, achieving an integrated design and thus realizing full-process automated preparation, avoiding the situation where multiple transfers and positioning are required, resulting in a decrease in production efficiency.
[0030] 2. In the present utility model, through the driving of the adjustment plate, the adjustment plate rotates to one side under the displacement limitation of the rotating column, so that the pushing plate can push the steel placed on the material platform, and thus the steel enters the top of the conveying equipment and is conveyed. At the same time, the adjustment plate can adjust the conveying angle of the steel by rotating in cooperation with multiple pulleys, thereby facilitating the effect of the right robotic arm to grab and transfer materials, and further improving the conveying efficiency. Description of the Drawings
[0031] Figure 1 is a three-dimensional view of an integrated preparation device for cold stamping steel molds proposed by the present utility model;
[0032] Figure 2 is a front view of an integrated preparation device for cold stamping steel molds proposed by the present utility model;
[0033] Figure 3 is a cross-sectional view of the vertical shell of an integrated preparation device for cold stamping steel molds proposed by the present utility model;
[0034] Figure 4 is a structural schematic diagram of the robotic arm of an integrated preparation device for cold stamping steel molds proposed by the present utility model;
[0035] Figure 5 is a schematic diagram of the adjustment mechanism of an integrated preparation device for cold stamping steel molds proposed by the present utility model.
[0036] Legend Explanation:
[0037] 1. Frame; 2. Adjustment mechanism; 201. L-shaped plate; 202. Electric telescopic rod; 203. Rotating plate; 204. Pulley; 205. Pushing plate; 206. Rotating column; 207. Rubber pad; 3. Conveying equipment; 4. Conveying chain plate; 5. Vertical shell; 6. Robotic arm; 7. Sliding shell; 8. Laser cutting equipment; 9. Integrated rough and finish machining equipment; 10. Fixed plate; 11. Surface treatment equipment; 12. Heat treatment equipment; 13. Material platform; 14. Control switch; 15. Observation window; 16. Support plate; 17. Support column; 18. Anti-slip plate. Detailed Embodiment
[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0039] Referring to Figure 1 , Figure 3 and Figure 4 , an embodiment provided by the present invention: a cold stamping steel mold integrated preparation device, including a frame 1, a conveying device 3 is fixedly installed on the inner wall of the frame 1, a conveying chain plate 4 is rotatably installed in the middle of the conveying device 3, a vertical shell 5 is fixedly connected to the middle of the top wall of the frame 1, mechanical arms 6 are fixedly connected to the front and rear sides of the inner wall of the vertical shell 5, a sliding shell 7 is fixedly installed on the right side of the inner top wall of the vertical shell 5, a laser cutting device 8 is slidably installed on the bottom wall of the sliding shell 7, a precision and rough machining integrated device 9 is fixedly installed in the middle of the inner top wall of the vertical shell 5, a fixing plate 10 is fixedly connected to the rear side of the inner wall of the vertical shell 5, a surface treatment device 11 is fixedly connected to the left side of the top wall of the frame 1, a heat treatment device 12 is fixedly installed on the top of the surface treatment device 11, a material platform 13 is fixedly connected to the right side of the frame 1, and an adjustment mechanism 2 is arranged at the right end of the front side of the frame 1;
[0040] Specifically, by starting the conveying device 3, the conveying chain plate 4 conveys the steel. The steel is clamped and transferred to the top of the fixing plate 10 by the mechanical arm 6 on the right side. Under the cutting of the laser cutter 8, the mold is initially cut. Through the precision and rough machining integrated device 9, the mold is subjected to high-precision cutting and adjustment to ensure that the shape and size of the mold are accurate, thereby improving the performance and precision of the mold. After the preliminary shape is shaped, the mechanical arm 6 on the left transfers the mold into the surface treatment device 11, and the heat treatment device 12 heat-treats the mold to enhance its physical properties. Finally, through the surface treatment device 11, the durability and service life of the mold are improved. Through the whole-process automated preparation, the problem of reduced production efficiency caused by the need for multiple transfers and positioning of the mold in the traditional process is avoided.
[0041] Referring to Figure 1 , Figure 2 and Figure 5, the adjustment mechanism 2 includes an L-shaped plate 201. The bottom of the rear side of the L-shaped plate 201 is fixedly connected to the right end of the front side of the frame 1. The top of the rear side of the L-shaped plate 201 is rotatably connected to an electric telescopic rod 202. The rear end of the electric telescopic rod 202 is rotatably connected to a rotating plate 203. The bottom of the rear side of the rotating plate 203 is rotatably connected to a plurality of pulleys 204. The bottom wall of the rotating plate 203 is fixedly connected to a rotating column 206. The bottom end of the rotating column 206 is rotatably connected to the top of the material platform 13. The right side of the rotating plate 203 is fixedly connected to a pushing plate 205;
[0042] Specifically, the adjustment plate 203 driven by the electric telescopic rod 202 controls the adjustment plate 203 to deflect under the restriction of the rotating column 206. The design of the rotating column 206 plays a role in guiding and limiting, ensuring the normal rotation of the adjustment plate 203. When the adjustment plate 203 deflects to one side, the pushing plate 205 moves accordingly, and can push the steel on the material platform 13 and send it into the conveying device 3. In order to adapt to steel at different angles and positions, through the rotation cooperation of a plurality of pulleys 204, the steel is made more smooth when adjusting the angle. Finally, driven by the electric telescopic rod 202, the adjustment plate 203 can perform fine adjustment of the angle through the pulleys 204, improving the flexibility and adaptability of the equipment, and enabling the conveying angle of the steel to be freely adjusted.
[0043] Refer to Figure 1 , Figure 3 and Figure 5 , the adjustment mechanism 2 further includes a rubber pad 207. The front side of the rubber pad 207 is fixedly connected to the rear side of the pushing plate 205, and a groove is provided on the rear side of the rubber pad 207; The middle part of the front side of the frame 1 is fixedly connected to a control switch 14. The control switch 14 is electrically connected to the robotic arm 6, the laser cutting device 8, the heat treatment device 12, the surface treatment device 11, and the electric telescopic rod 202 respectively; An observation window 15 is fixedly installed on the front side of the vertical shell 5, and the left and right ends of the front side of the observation window 15 are both designed smoothly;
[0044] Specifically, the rubber pad 207 makes it convenient to increase the static friction of the pushing plate 205, thereby reducing the possibility of the steel sliding when being pushed. Through the control switch 14 electrically connected to the robotic arm 6, the laser cutting device 8, the heat treatment device 12, the surface treatment device 11, and the electric telescopic rod 202 respectively, the control switch 14 can be turned on and off. Through the observation window 15, it is convenient to observe the internal working conditions of the device. The model of the electric telescopic rod 202 used in the present invention is JS-TGZ-U1 -100MM, and the model of the control switch 14 is lw2.
[0045] Refer to Figure 1 and Figure 5, a plurality of anti-slip plates 18 are fixedly connected to the top wall of the conveying chain plate 4, and the plurality of anti-slip plates 18 are all designed in an equidistant and symmetrical manner; the plurality of pulleys 204 are all arranged at equal distances, and the heights of the plurality of pulleys 204 are all lower than the height of the steel; both the front and rear sides of the bottom of the frame 1 are fixedly connected with two support plates 16, and support columns 17 are fixedly connected inside the plurality of support plates 16;
[0046] Specifically, the anti-slip plates 18 improve the anti-slip effect of the conveying chain plate 4. Since the plurality of pulleys 204 are arranged at equal distances, the pulleys 204 are in more uniform contact with the steel when assisting in adjusting the angle of the steel, improving the adjustment effect. The support plates 16 and the support columns 17 make the device operate more stably.
[0047] Working principle: When starting to use, by starting the conveying device 3, the conveying chain plate 4 conveys the steel. Then, through the transfer of the right robotic arm 6, the steel can be clamped and transferred to the top of the fixing plate 10. Through the cutting of the laser cutting device 8 and the rough machining and finish machining of the rough and finish machining integrated device 9, the steel is made into the basic mold shape and then undergoes more precise cutting and adjustment to ensure the accuracy and performance improvement of the mold. Secondly, the left robotic arm 6 transfers the mold into the surface treatment device 11 again. Through the heat treatment of the heat treatment device 12 to improve its physical properties and durability, and finally through the treatment of the surface treatment device 11 to enhance the service life of the mold, achieving an integrated design and thus realizing the full-process automated preparation work, avoiding the situation where the production efficiency decreases due to the need for multiple transfers and positioning during the processing of the mold. And the adjustment plate 203 is driven by the electric telescopic rod 202. Under the displacement limitation of the rotating column 206, the adjustment plate 203 deflects to one side, so that the pushing plate 205 can push the steel placed on the material platform 13, enabling the steel to be conveyed by the conveying device 3. At the same time, by starting the electric telescopic rod 202 again, the adjustment plate 203 can adjust the conveying angle of the steel in cooperation with the plurality of pulleys 204 through rotation, thus facilitating the device to grasp and transfer materials, improving the conveying efficiency, and avoiding the occurrence of the steel falling.
[0048] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An integrated cold stamping steel die preparation device, comprising a frame (1), characterized in that: A conveying device (3) is fixedly installed on the inner wall of the frame (1), a conveying chain plate (4) is rotatably installed in the middle of the conveying device (3), a vertical shell (5) is fixedly connected to the middle of the top wall of the frame (1), and a mechanical arm (6) is fixedly connected to the front and rear sides of the inner wall of the vertical shell (5), a sliding shell (7) is fixedly installed on the right side of the inner top wall of the vertical shell (5), and a laser cutting device (8) is slidably installed on the bottom wall of the sliding shell (7), a fine-roughing integrated processing device (9) is fixedly installed in the middle of the inner top wall of the vertical shell (5), and a fixed plate (10) is fixedly connected to the rear side of the inner wall of the vertical shell (5), a surface treatment device (11) is fixedly connected to the left side of the top wall of the frame (1), and a heat treatment device (12) is fixedly installed on the top of the surface treatment device (11), a material platform (13) is fixedly connected to the right side of the frame (1), and an adjustment mechanism (2) is provided at the front right end of the frame (1).
2. The cold stamping steel mold integrated preparation equipment according to claim 1, characterized in that: The adjustment mechanism (2) comprises an L-shaped plate (201), the rear bottom of the L-shaped plate (201) is fixedly connected to the front right end of the frame (1), the rear top of the L-shaped plate (201) is rotatably connected to an electric telescopic rod (202), the rear end of the electric telescopic rod (202) is rotatably connected to a rotating plate (203), the rear bottom of the rotating plate (203) is rotatably connected to a plurality of pulleys (204), the bottom wall of the rotating plate (203) is fixedly connected to a rotating column (206), the bottom end of the rotating column (206) is rotatably connected to the top of the material platform (13), and the right side of the rotating plate (203) is fixedly connected to a push plate (205).
3. The cold stamping steel mold integrated preparation equipment according to claim 2, characterized in that: The adjustment mechanism (2) further comprises a rubber pad (207), the front side of the rubber pad (207) being fixedly connected to the rear side of the push plate (205), and the rear side of the rubber pad (207) being provided with a groove.
4. The cold stamping steel mold integrated preparation equipment according to claim 2, characterized in that: A control switch (14) is fixedly connected to the middle portion of the front side of the frame (1), and the control switch (14) is electrically connected to the mechanical arm (6), the laser cutting device (8), the heat treatment device (12), the surface treatment device (11), and the electric telescopic rod (202), respectively.
5. The cold stamping steel mold integrated preparation equipment according to claim 1, characterized in that: An observation window (15) is fixedly mounted on the front side of the vertical shell (5), and both left and right ends of the front side of the observation window (15) are designed to be smooth.
6. The cold stamping steel mold integrated preparation equipment according to claim 1, characterized in that: A plurality of anti-slide plates (18) are fixedly connected to the top wall of the conveying chain plate (4), and the plurality of anti-slide plates (18) are all designed to be equidistant and symmetrical.
7. The cold stamping steel mold integrated preparation equipment according to claim 2, characterized in that: The plurality of pulleys (204) are arranged at equal distances, and the heights of the plurality of pulleys (204) are lower than the height of the steel.
8. The cold stamping steel mold integrated preparation equipment according to claim 1, characterized in that: Two support plates (16) are fixedly connected to the bottom of the front and rear sides of the frame (1), and support columns (17) are fixedly connected inside the plurality of support plates (16).
Citation Information
Patent Citations
Collision type device for manufacturing light guiding plate die
CN203484474U