Ceramic tile surface polishing and grinding machining device
By designing a tile surface polishing processing device including a sliding mechanism and a guide rail assembly, the problems of fatigue and poor stability caused by hand-held operations in the prior art are solved, and a more efficient and stable polishing processing process is achieved.
Patent Information
- Application Number
- CN202421370225.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the operation of the existing angle grinder polishing device, there are problems such as fatigue, poor stability, inconsistent processing quality, and insufficient angle adjustment and movement flexibility caused by hand-held operation.
A tile surface polishing processing device including a power device, a sliding mechanism and a guide rail assembly is designed. The sliding mechanism is mounted on the guide rail, and the power device is fixed on the sliding mechanism, which is able to slide on the guide rail and rotate the power device and move in parallel. The guide rail assembly includes a guide rail and a vacuum suction cup to secure the guide rail assembly and ensure stability.
Through the coordinated work of the sliding mechanism and the guide rail assembly, the fatigue of handheld operations is reduced, the labor intensity of the operator is reduced, the stability and accuracy of the processing process are improved, and the consistency and accuracy of the processing quality are ensured.
Smart Images
Figure CN223029269U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic tile processing equipment, and more specifically, it relates to a ceramic tile surface polishing and grinding processing device. Background Art
[0002] In the process of modern building decoration, polishing of ceramic tile surface is an indispensable part. In the prior art, angle grinders are usually used to polish the sides of ceramic tiles. This method has improved work efficiency and processing quality to a certain extent, but it still has some shortcomings. Traditional angle grinder polishing devices often require hand-held operation, which causes operators to easily get tired during long-term use, thus affecting the polishing effect. In addition, the stability of hand-held operation is poor, and it is difficult to ensure the consistency and accuracy of processing quality, especially when polishing large-area ceramic tile surfaces, it is easy to miss or grind unevenly.
[0003] Existing angle grinders and polishing devices lack flexibility and convenience in adjusting angles and moving. The angle adjustment and position movement of many devices rely on manual adjustment, which is not only time-consuming and labor-intensive, but also has low adjustment accuracy and is difficult to meet the changes in different working environments and needs.
[0004] In addition, existing angle grinder polishing devices usually lack an effective rail system, which makes it difficult to ensure the stability of the device and the accuracy of the moving path during the polishing process. The rail system is complex in design and difficult to install and adjust, further increasing the difficulty of operation and maintenance costs. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a ceramic tile surface polishing device which improves polishing efficiency and quality, reduces the labor intensity of operators, and ensures the stability and accuracy of the processing process.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A ceramic tile surface polishing device, comprising:
[0008] Power devices, including angle grinders, are used to provide power and perform grinding and polishing.
[0009] A sliding mechanism, which is mounted on a guide rail, the power device is fixed on the sliding mechanism, the sliding mechanism can slide on the guide rail and can make the power device rotate an angle and move parallelly;
[0010] The guide rail assembly comprises a guide rail and a vacuum suction cup, wherein the guide rail provides a moving path for the sliding mechanism, and the vacuum suction cup is used to fix the guide rail assembly.
[0011] The present utility model is further configured as follows: The sliding mechanism includes:
[0012] A translation component that can reciprocate along an axial direction relative to the slide rail, and the translation component can also control the rotation component to reciprocate along another axial direction.
[0013] A rotation component, and the angle grinder is connected to the rotation component, which enables the angle grinder to adjust the angle within a range.
[0014] The present utility model is further configured as follows: The translation component includes a bottom plate and a moving plate. The moving plate is placed above the bottom plate and is movably connected to the bottom plate.
[0015] Rollers that are in sliding contact with both side edges of the guide rail are provided on the bottom surface of the bottom plate.
[0016] A handrail is provided on the moving plate, and a movable end is also fixed on the moving plate. The movable end is a hollow cylinder with a threaded inner wall.
[0017] A fixed end is provided on the bottom plate, and a first hand-tightening screw is penetrated through the fixed end. The end of the first hand-tightening screw is threadedly connected to the movable end, so as to rotate the first hand-tightening screw to drive the moving plate to displace on the bottom plate.
[0018] The present utility model is further configured as follows: The rotation component includes a base and a mounting bracket. The base and the moving plate are integrally formed.
[0019] The mounting bracket is placed in the movable station of the base and is rotationally connected to the base.
[0020] Movable openings are provided on both corresponding sides of the base, and the angle grinder is placed on the mounting bracket.
[0021] A swing arm is provided on the base. One end of the swing arm is rotationally connected to the base, and a working hole is provided at the other end. A second hand-tightening screw is penetrated through the working hole. The second hand-tightening screw extends into the movable opening and is connected to the mounting bracket. The second hand-tightening screw can move along the path of the movable opening, so as to drive the mounting bracket to rotate relative to the base to a corresponding angle.
[0022] The present utility model is further configured as follows: A dust-proof cover is also connected to the mounting bracket, and an exhaust port communicating with its interior is provided on the dust-proof cover.
[0023] The present utility model is further configured as follows: An opening groove for adjusting the position of the vacuum suction cup is provided on the guide rail, and a locking screw is slidably connected to the opening groove. One end of the locking screw is connected to the vacuum suction cup.
[0024] The present utility model is further configured as follows: A guiding strip for the contact of the rollers is provided on the guide rail. The outer wall of the guiding strip is arc-shaped, and the outer peripheral wall of the roller is adapted to the guiding strip.
[0025] The utility model is further configured such that: two symmetric working station notches are further formed in the moving plate, the working station notches communicate with the bottom plate, and a third hand-tightening screw that abuts against the bottom plate is movably connected to the working station notches, so as to further fix the moving plate on the bottom plate.
[0026] Compared with the deficiencies of the prior art, the beneficial effects of the utility model are as follows:
[0027] By adopting a sliding mechanism and a guide rail assembly, the power device is fixed on the sliding mechanism, and the sliding mechanism can smoothly slide on the guide rail and allows the power device to perform angular adjustment and parallel movement, reducing the fatigue of hand-held operation. Through the coordinated work of the sliding mechanism and the guide rail assembly, the labor intensity of the operator is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is a three-dimensional structural schematic diagram of the utility model;
[0029] Figure 2 is an exploded structural schematic diagram of the utility model;
[0030] Figure 3 is a schematic diagram of two processing states of the utility model;
[0031] Figure 4 is a schematic diagram of another operation form of the utility model.
[0032] Ceramic tile 1, angle grinder 2, translation component 3, rotation component 4, bottom plate 31, moving plate 32, roller 30, handrail 34, movable end 321, fixed end 311, first hand-tightening screw 51, second hand-tightening screw 52, third hand-tightening screw 53, movable opening 40, base 41, mounting bracket 42, swing arm 43, roller 44, guide rail 6, guide strip 61, vacuum suction cup 7, dust cover 88. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0033] Refer to Figures 1 to 4 to further describe the embodiments of the present utility model.
[0034] The specific structure of this embodiment: includes a power device, a sliding mechanism and a guide rail 6 assembly.
[0035] Power device: includes an angle grinder 2 and a polishing disc. The angle grinder 2 is used to provide the power required for polishing, and the polishing disc is fixed on the output shaft of the angle grinder 2 and is used to contact the surface of the ceramic tile 1 and perform grinding and polishing treatment. The angle grinder 2 is powered by a power supply and drives the polishing disc to rotate at a high speed after being started, so as to effectively polish the surface of the ceramic tile 1.
[0036] Sliding mechanism: It includes a translation component 3 and a rotating component 4. Among them, the translation component 3 includes: a bottom plate 31 and a moving plate 32. There are four rollers 4430 on the bottom surface of the bottom plate 31, which are symmetrically paired. The rollers 4430 are in sliding contact with both sides of the guide rail 6 to ensure that the bottom plate 31 can move smoothly on the guide rail 6. The moving plate 32 is placed above the bottom plate 31 and is movably connected to the bottom plate 31. There is a handrail 34 on the moving plate 32, which is convenient for the operator to push the moving plate 32 for translation.
[0037] There is also a movable end 321 fixed on the moving plate 32. The movable end 321 is fixed on the moving plate 32 and has a hollow structure inside, and its inner wall is provided with threads. The main function of the movable end 321 is to be threadedly connected with the first hand-tightening screw 51 to realize the movement of the moving plate 32 driven by the rotation of the screw.
[0038] There is a fixed end 311 on the bottom plate 31. The fixed end 311 is installed on the bottom plate 31, and there is a through hole at the position corresponding to the movable end 321 to allow the first hand-tightening screw 51 to pass through. The function of the fixed end 311 is to provide a fixed fulcrum for the first hand-tightening screw 51, so that the movable end 321 and the connected moving plate 32 can be displaced when the screw is rotated. There are also two symmetric working position notches opened on the moving plate, and the working position notches communicate to the bottom plate. A third hand-tightening screw 53 that abuts against the bottom plate is movably connected to the working position notches, so as to further fix the moving plate on the bottom plate.
[0039] The first hand-tightening screw 51 passes through the fixed end 311, and one end of it is connected to the threaded inner wall of the movable end 321. By manually rotating the hand-tightening screw, the threaded connection relationship between the screw and the movable end 321 converts the rotational motion of the screw into the linear motion of the moving plate 32. This conversion principle relies on screw drive, and the helical motion converts the rotational motion into linear motion.
[0040] The process is as follows: When the first hand-tightening screw 51 is rotated, due to the meshing of the threads of the screw and the inner wall of the movable end 321, the rotational force of the screw is transmitted to the movable end 321.
[0041] Due to the meshing effect of the threads, the movable end 321 moves along the axis of the screw, thereby driving the entire moving plate 32 to displace relative to the bottom plate 31.
[0042] By adjusting the rotation direction and rotation angle of the first hand-tightening screw 51, the precise forward and backward movement of the moving plate 32 can be realized, so as to adjust the working position of the angle grinder 2.
[0043] The rotating component 4 is an important component for realizing the angle adjustment of the angle grinder 2. Its main structure includes a base 41, a mounting bracket 42 and a rocker arm 43. Through the mutual cooperation of these components, the angle grinder 2 can be flexibly adjusted within a certain range.
[0044] The base 41 is integrally formed with the moving plate 32 to ensure the stability and strength of the overall structure. Two corresponding movable openings 40 are provided on the base 41. The movable openings 40 provide a moving space for the second hand-tightening screw 52, and the movable openings 40 are arc-shaped. The movable openings 40 are on the path of the swing arm 43 rotating along a circumference.
[0045] The mounting bracket 42 is placed in the movable working position of the base 41 and is rotatably connected to the base 41. The movable working position is a movable area specially designed for the mounting bracket 42 in the base 41, allowing the mounting bracket 42 to rotate freely therein. The angle grinder 2 is fixed on the mounting bracket 42, so that the angle grinder 2 can adjust the angle along with the rotation of the mounting bracket 42.
[0046] One end of the swing arm 43 is rotatably connected to the base 41, and a working hole is provided at the other end. The second hand-tightening screw passes through the working hole and extends into the movable opening 40 on the base 41, and finally is connected to the mounting bracket 42. By loosening and tightening the extrusion contact force between the second hand-tightening screw and the base 41, it can move along a predetermined path in the movable opening 40, thereby driving the mounting bracket 42 to rotate relative to the base 41 to the required angle.
[0047] When the angle of the angle grinder 2 needs to be adjusted, the operator loosens the second hand-tightening screw. After loosening the screw, the mounting bracket 42 can rotate freely in the movable opening 40 on the base 41, and the operator manually adjusts the mounting bracket 42 to adjust the angle grinder 2 to the required working angle.
[0048] When the mounting bracket 42 rotates to the required angle, the operator tightens the second hand-tightening screw. After tightening the screw, the second hand-tightening screw firmly fixes the mounting bracket 42 at the current angular position, preventing the angle grinder 2 from shifting in position during the polishing process.
[0049] The swing arm 43 provides additional support and stability to ensure that the angle grinder 2 maintains a stable angle during the polishing process. The structure design of the swing arm 43 and the base 41 using a shaft rod and hinge connection makes the entire rotating component 4 stable and reliable during the adjustment process, avoiding wear and loosening caused by frequent adjustment.
[0050] Guide rail 6 assembly: It includes a guide rail 6 and a vacuum suction cup 7. The guide rail 6 provides a fixed moving path for the sliding mechanism, ensuring stability and accuracy during the polishing process. The vacuum suction cup 7 is used to firmly fix the guide rail 6 system on the workbench, preventing position deviation during operation. The guide rail 6 is provided with an opening groove for adjusting the position of the vacuum suction cup. A locking screw is slidably connected to the opening groove. One end of the locking screw is connected to the vacuum suction cup 7. By rotating the locking screw, the position of the vacuum suction cup can be adjusted to ensure the installation flexibility and stability of the guide rail 6 assembly. There is also a guide strip 61 on the guide rail 6 for contact with the roller 4430. The outer wall of the guide strip 61 is arc-shaped, and the outer peripheral wall of the roller 4430 is adapted to the guide strip 61.
[0051] Dust prevention: A dust cover 8 is also connected to the mounting bracket 42. The dust cover 8 covers the angle grinder 2 and the polishing disc above, preventing dust and debris generated during the polishing process from flying. The dust cover 8 is provided with an exhaust port communicating with its interior. By connecting an exhaust device, the dust inside the dust cover 8 can be discharged to keep the working environment clean.
[0052] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any ordinary changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.
Claims
1. A ceramic tile surface polishing device, characterized in that: include Power devices, including angle grinders, are used to provide power and perform grinding and polishing. A sliding mechanism, which is mounted on a guide rail, the power device is fixed on the sliding mechanism, the sliding mechanism can slide on the guide rail and can make the power device rotate an angle and move parallelly; The guide rail assembly comprises a guide rail and a vacuum suction cup, wherein the guide rail provides a moving path for the sliding mechanism, and the vacuum suction cup is used to fix the guide rail assembly.
2. A ceramic tile surface polishing device according to claim 1, characterized in that: The sliding mechanism comprises: The translation component can reciprocate along one axis relative to the slide rail, and can also control the rotating component to reciprocate along another axis. A rotating component, to which the angle grinder is connected, enables the angle of the angle grinder to be adjusted within a range.
3. A ceramic tile surface polishing device according to claim 2, characterized in that: The translation component includes a bottom plate and a moving plate, wherein the moving plate is placed above the bottom plate and movably connected to the bottom plate. The bottom surface of the base plate is provided with rollers that are in sliding contact with the two sides of the guide rail. The movable plate is provided with a handrail, and a movable end is fixed on the movable plate. The movable end is a hollow cylinder with a threaded inner wall. A fixed end is provided on the bottom plate, through which a first hand screw is passed, and the end of the first hand screw is threadedly connected to the movable end so that the first hand screw can be rotated to move the movable plate on the bottom plate.
4. A ceramic tile surface polishing device according to claim 3, characterized in that: The rotating component includes a base and a mounting frame, and the base and the moving plate are integrally formed. The mounting frame is placed in the movable position of the base and is rotatably connected to the base. There are movable openings on the corresponding two sides of the base, and the angle grinder is placed on the mounting frame. A rocker arm is provided on the base, one end of which is rotatably connected to the base, and the other end of which is provided with a work station hole, through which a second hand screw runs, and the second hand screw extends into the movable opening and is connected to the mounting frame, and the second hand screw can move along the path of the movable opening so as to rotate the mounting frame to a corresponding angle relative to the base.
5. A ceramic tile surface polishing device according to claim 4, characterized in that: The mounting frame is also connected with a dust cover, and the dust cover is provided with an exhaust port communicated with the interior thereof.
6. A ceramic tile surface polishing device according to claim 1, characterized in that: The guide rail is provided with an open groove for adjusting the position of the vacuum suction cup, and a locking screw is slidably connected to the open groove, and one end of the locking screw is connected to the vacuum suction cup.
7. A ceramic tile surface polishing device according to claim 6, characterized in that: The guide rail is provided with a guide bar for the roller to contact, the outer wall of the guide bar is in an arc shape, and the outer peripheral wall of the roller is adapted to the guide bar.
8. A ceramic tile surface polishing device according to claim 3, characterized in that: The movable plate is also provided with two symmetrical station gaps, which are connected to the bottom plate. A third hand-tightened screw that contacts the bottom plate is movably connected to the station gap so as to further fix the movable plate on the bottom plate.