Needle head sharpening equipment for disposable injection needle production

By designing a needle sharpening device including a workbench, a movable base and a needle mounting mechanism, the problem of troublesome operation and inaccurate position during installation and sharpening is solved, and a higher yield rate is achieved.

CN223029329UActive Publication Date: 2025-06-27CHANGZHOU LONGLI MEDICAL TECH CO LTD
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Patent Information

Application Number
CN202422125146.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-27
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing needle sharpening equipment has trouble operating and inaccurate position during installation and sharpening, resulting in low yield.

Method used

A needle sharpening device including a workbench, a movable base and a needle mounting mechanism is designed. The needle mounting mechanism consists of a support plate, a slide rail, a sliding seat, a mounting plate, a needle placement plate, a positioning plate, a servo cylinder, a press-fit frame and a rubber pad. Through the cooperation of the servo cylinder and a press-fit frame, the accurate position and stability of the needle placement plate are ensured.

Benefits of technology

Through the design of this equipment, the needle can be installed quickly and accurately, ensuring the stability of the needle during the sharpening process, effectively improving the yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of needle sharpening equipment, in particular to needle sharpening equipment for disposable injection needle production, which comprises a worktable, a movable base is arranged on the worktable, a needle mounting mechanism is arranged on the movable base, the needle mounting mechanism comprises a support plate, and slide rails are symmetrically mounted on the upper surface of the support plate. A sliding seat is arranged on the sliding rail in a sliding mode, a mounting plate is vertically arranged on the upper surface of the sliding seat, a needle head placing plate can be rapidly inserted into the mounting plate, and meanwhile, a pressing frame is matched with pushing of a servo electric cylinder, so that a positioning column can be inserted into a positioning hole of a positioning plate; the needle head placing plate enables the inserted needle head main bodies to be arranged in a row in order, the needle head main bodies can be smoother when being sharpened in cooperation with press fit of a press fit frame and a press plate, the phenomenon that the needle head main bodies are sharpened due to shaking is avoided, and the accuracy of sharpening of the needle head main bodies is improved. Therefore, the yield is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of needle sharpening equipment, in particular to needle sharpening equipment for the production of disposable injection needles. Background Technique

[0002] A disposable injection needle is a medical device made of medical plastic and usually consists of an injection needle, an injection tube and an injection barrel. This product has the characteristic of being used once only, and each injection needle can only be used once and is discarded immediately after use.

[0003] When manufacturing and processing the needles for disposable injection needles, it is often necessary to use needle sharpening equipment. The reciprocating movement of the movable base makes the needle contact with the grinding wheel for sharpening. However, it is rather troublesome to install some needles on the sharpening equipment now, and sometimes inaccurate placement will cause the needles to be arranged unevenly, resulting in a low yield rate of the sharpened needles. Content of the Utility Model

[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a needle sharpening equipment for the production of disposable injection needles is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A needle sharpening equipment for the production of disposable injection needles, including a workbench, a movable base is arranged on the workbench, and a needle mounting mechanism is arranged on the movable base. The needle mounting mechanism includes a support plate, slide rails are symmetrically installed on the upper surface of the support plate, a sliding seat is slidably arranged on the slide rails, a mounting plate is vertically arranged on the upper surface of the sliding seat, and a needle placement plate is inserted and installed on the mounting plate;

[0007] On the upper surface of the plate body of the needle placement plate, placement holes are uniformly arranged in the transverse direction, needle bodies are placed in the placement holes, and positioning plates are symmetrically and fixedly connected to the tops of the two side walls of the plate body of the placement plate, and positioning holes are opened in the positioning plates.

[0008] In addition, the preferred structure is that a mounting frame is fixed on one side wall of the plate body of the mounting plate, servo electric cylinders are symmetrically installed on the upper surface of the mounting frame, and a pressing frame is assembled and connected to the output end of the servo electric cylinder.

[0009] In addition, the preferred structure is that an installation groove is opened on the mounting plate, the needle placement plate is inserted at the installation groove, a pressing plate is arranged on the upper surface of the plate body of the mounting plate on one side of the installation groove, and a rubber pad is arranged on one side wall of the pressing plate.

[0010] In addition, the preferred structure is that a protective plate is fixedly connected to the top of the frame body of the pressing frame, positioning columns are symmetrically arranged at the convex blocks on both sides of the plate body of the pressing frame, and a pressing block is arranged on the top of the pressing frame

[0011] In addition, a preferred structure is that the diameter of the positioning post is the same as the aperture of the positioning hole on the positioning plate, and the positioning post can be inserted into the positioning hole of the positioning plate.

[0012] In addition, a preferred structure is that the pressing block is located above the upper surface of the other side of the mounting groove of the mounting plate away from the pressing plate, and a rubber pad is provided on the side wall of the pressing block facing the pressing plate.

[0013] The beneficial effects of the present utility model are as follows: The needle placement plate can be quickly inserted through the provided mounting plate. At the same time, with the cooperation of the provided pressing frame and the push of the servo electric cylinder, the positioning post can be inserted into the positioning hole of the positioning plate, thereby ensuring that the needle placement plate is accurately placed without shaking. Moreover, the needle placement plate itself enables the inserted needle bodies to be neatly arranged in a row. And with the pressing of the pressing frame and the pressing plate, the needle bodies can be made flatter during sharpening, and the deviation of the needle bodies during sharpening due to shaking can be avoided, thereby effectively improving the yield rate. Description of the Drawings

[0014] Figure 1 It is a schematic structural diagram of the overall sharpening equipment;

[0015] Figure 2 It is a schematic structural diagram of the needle mounting mechanism Figure 1 ;

[0016] Figure 3 It is a schematic structural diagram of the needle mounting mechanism Figure 2 ;

[0017] Figure 4 It is a schematic structural diagram after the needle placement plate and the mounting plate are disassembled;

[0018] Figure 5 It is a schematic structural diagram of the mounting plate;

[0019] Figure 6 It is a schematic structural diagram of a partial enlargement of the needle placement plate;

[0020] Figure 7 It is a schematic structural diagram of the pressing frame.

[0021] In the figure: 01 workbench, 02 grinding wheel mechanism, 03 movable base, 04 needle mounting mechanism, 1 support plate, 2 slide rail, 3 sliding seat, 4 mounting plate, 41 mounting frame, 42 mounting groove, 43 pressing plate, 5 pressing frame, 51 protection plate, 52 positioning post, 53 pressing block, 6 servo electric cylinder, 7 needle placement plate, 71 positioning plate, 72 placement hole, 8 needle body, 9 rubber pad. Detailed Embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0023] Referring to Figures 1-7 , a needle tip sharpening device for the production of disposable injection needles, including a workbench 01, a movable base 03 is arranged on the workbench 01, a needle mounting mechanism 04 is arranged on the movable base 03, the needle mounting mechanism 04 includes a support plate 1, slide rails 2 are symmetrically installed on the upper surface of the support plate 1, a sliding seat 3 is slidably arranged on the slide rails 2, a mounting plate 4 is vertically arranged on the upper surface of the sliding seat 3, and a needle placement plate 7 is inserted and installed on the mounting plate 4.

[0024] Among them, placement holes 72 are uniformly arranged in the transverse direction on the upper surface of the plate body of the needle placement plate 7, needle bodies 8 are placed at the placement holes 72, positioning plates 71 are symmetrically and fixedly connected to the tops of the side walls on both sides of the plate body of the placement plate 7, positioning holes are opened on the positioning plates 71, and the positioning plates 71 facilitate the more accurate placement of the needle placement plate 7.

[0025] Moreover, a mounting frame 41 is fixed to one side wall of the plate body of the mounting plate 4, servo electric cylinders 6 are symmetrically installed on the upper surface of the mounting frame 41, a pressing frame 5 is assembled and connected to the output end of the servo electric cylinder 6, and the piston rod at the output end of the servo electric cylinder 6 is used to make the pressing frame 5 extend or contract.

[0026] Moreover, a mounting groove 42 is opened on the mounting plate 4, the needle placement plate 7 is inserted at the mounting groove 42, a pressing plate 43 is arranged on the upper surface of the plate body of the mounting plate 4 on one side of the mounting groove 42, a rubber pad 9 is arranged on one side wall of the pressing plate 43, and the rubber pad 9 can protect the needle body 8.

[0027] In addition, a protection plate 51 is fixedly connected to the top of the frame body of the pressing frame 5, positioning columns 52 are symmetrically arranged at the convex blocks on both sides of the plate body of the pressing frame 5, a pressing block 53 is arranged on the top of the pressing frame 5, the diameter of the positioning column 52 is the same as the aperture of the positioning hole on the positioning plate 71, the positioning column 52 can be inserted into the positioning hole of the positioning plate 71, and after the positioning column 52 is inserted into the positioning plate 71, the accurate placement position of the needle placement plate 7 is ensured, and at the same time, it can also ensure that the grinding wheel mechanism 02 will not cause the needle placement plate 7 to move during tip sharpening.

[0028] In addition, the pressing block 53 is located above the upper surface of the other side of the mounting groove 42 of the mounting plate 4 away from the pressing plate 43, a rubber pad 9 is arranged on the side wall of the pressing block 53 facing the pressing plate 43, and the pressing block 53 can cooperate with the pressing plate 43 that has been attached to the needle body 8 to press it tightly.

[0029] In this embodiment, this device can be used for sharpening the needle of a disposable syringe. First, the needle body 8 is evenly inserted into the placement hole 72. Then, the needle placement plate 7 filled with the needle bodies 8 is horizontally inserted into the installation groove 42 from one side of the installation plate 4, so that the rubber pad 9 on the pressing plate 43 can fit against the upper half of the needle body 8. After it is properly positioned, the pressing frame 5 is pushed by the piston rod of the servo electric cylinder 6, so that the positioning column 52 can be inserted into the positioning hole of the positioning plate 71, thereby fixing the position of the needle placement plate 7. Also, the rubber pad 9 on the pressing block 53 can press against the needle body 8, thus cooperating with the pressing plate 43 to ensure that the needle body 8 is pressed down, ensuring that the needle body 8 does not rotate when being sharpened by the grinding wheel mechanism 02. At the same time, the rubber pad 9 can increase the damping and also hold the needle body 8 in place.

[0030] Moreover, when disassembling the needle body 8, only need to reset the pressing frame 5 so that the positioning column 52 is no longer inserted into the positioning hole of the positioning plate 71. Then, one can pinch the positioning plate 71 on one side and directly pull out the needle placement plate 7 from the installation groove 42.

[0031] In this utility model, the installation plate 4 provided enables the quick insertion of the needle placement plate 7. At the same time, with the cooperation of the pressing frame 5 pushed by the servo electric cylinder 6, the positioning column 52 can be inserted into the positioning hole of the positioning plate 71, thus ensuring that the needle placement plate 7 is accurately placed without shaking. Moreover, the needle placement plate 7 itself enables the inserted needle bodies 8 to be neatly arranged in a row. And with the pressing of the pressing frame and the pressing plate 43, the needle body 8 can be made flatter when being sharpened, and the deviation of the needle body 8 during sharpening due to shaking can be avoided, thereby effectively improving the yield rate.

[0032] The above is only the preferred specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by this utility model, according to the technical solution of this utility model and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of this utility model.

Claims

1. A needle sharpening device for producing disposable injection needles, comprising a workbench (01), a movable base (03) being arranged on the workbench (01), and a needle mounting mechanism (04) being arranged on the movable base (03), characterized in that: The needle mounting mechanism (04) comprises a support plate (1), a slide rail (2) is symmetrically mounted on the upper surface of the support plate (1), a slide seat (3) is slidably mounted on the slide rail (2), a mounting plate (4) is vertically mounted on the upper surface of the slide seat (3), and a needle placement plate (7) is inserted and mounted on the mounting plate (4); The needle placement plate (7) has placement holes (72) evenly arranged in a transverse direction on the upper surface of the plate body, and the needle bodies (8) are placed at the placement holes (72). Positioning plates (71) are symmetrically fixedly connected to the top of the side walls on both sides of the plate body of the placement plate (7), and the positioning plates (71) have positioning holes.

2. The needle sharpening device for producing disposable injection needles according to claim 1, characterized in that: A mounting frame (41) is fixed to a side wall of one side of the mounting plate (4), a servo electric cylinder (6) is symmetrically mounted on the upper surface of the mounting frame (41), and a pressing frame (5) is assembled and connected to the output end of the servo electric cylinder (6).

3. The needle sharpening device for producing disposable injection needles according to claim 2, characterized in that: The mounting plate (4) is provided with a mounting groove (42), the needle placement plate (7) is inserted into the mounting groove (42), a pressing plate (43) is provided on the upper surface of the mounting plate (4) at one side of the mounting groove (42), and a rubber pad (9) is provided on the side wall of one side of the pressing plate (43).

4. The needle sharpening device for producing disposable injection needles according to claim 2, characterized in that: A protective plate (51) is fixedly connected to the top of the pressing frame (5), positioning columns (52) are symmetrically arranged at the protrusions on both sides of the pressing frame (5), and a pressing block (53) is arranged on the top of the pressing frame (5).

5. The needle sharpening device for producing disposable injection needles according to claim 4, characterized in that: The diameter of the positioning column (52) is consistent with the diameter of the positioning hole on the positioning plate (71), and the positioning column (52) can be inserted into the positioning hole of the positioning plate (71).

6. The needle sharpening device for producing disposable injection needles according to claim 4, characterized in that: The pressing block (53) is located above the upper surface of the other side of the mounting groove (42) of the mounting plate (4) away from the pressing plate (43), and a rubber pad (9) is provided on the side wall of the pressing block (53) facing the pressing plate (43).