High-speed brush arranging machine

By spiraling the shaft of the high-speed brushes, and adjusting the centrifugal force by adjusting the shaft speed, the existing wire brushes cannot fully and thoroughly clean the surface of the wire, achieving efficient cleaning effect and simplified adjustment process.

CN223029357UActive Publication Date: 2025-06-27HENAN HENGXING SCI & TECH CO LTD
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Patent Information

Application Number
CN202421805572.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-27
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

When cleaning the scale of the existing wire brushes on the surface of the wire, they cannot guarantee a complete and thorough cleaning. The distance between the wire brushes and the wire needs to be adjusted after the bristles are worn, which is cumbersome.

Method used

A high-speed brushing machine is designed to adjust the distance between the wire brushes and wires by spiraling the axial direction on the shaft and adjusting the centrifugal force by adjusting the rotation speed of the shaft, thereby adjusting the distance between the wire brushes and wires to ensure the cleaning effect.

Benefits of technology

The comprehensive and thorough cleaning of the oxide scale on the surface of the steel wire is achieved, reducing the impact of bristle wear on the cleaning effect, and simplifying the adjustment process of the wire brush and wire spacing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of steel brush machines, and particularly relates to a high-speed brush arranging machine which comprises a shell, a power piece and a rotating shaft are arranged in the shell, the power piece drives the rotating shaft to rotate, a steel wire hole axially penetrates through the rotating shaft, the rotating shaft comprises a rotating shaft body, and a plurality of brush arranging parts are spirally arrayed on the rotating shaft body. The row brush part comprises a mounting hole and an observation hole which are perpendicular to each other; a row brush piece is arranged in the mounting hole and comprises a flail block and a steel wire brush, the steel wire brush is fixedly mounted on the flail block, the flail block is slidably arranged in the mounting hole, and the steel wire brush is perpendicularly crossed with the steel wire hole; the rotating shaft body is further provided with a plurality of limiting pieces corresponding to the row brush pieces and used for limiting sliding of the flail blocks. The centrifugal force in the rotating process of the steel wire brush is adjusted by adjusting the rotating speed of the rotating shaft, then the distance between the steel wire brush and a steel wire is adjusted, and the influence of abrasion of bristles of the steel wire brush on the steel wire surface oxide skin cleaning effect is effectively reduced or even avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel brushing machines, and particularly relates to a high-speed row brushing machine. Background Art

[0002] Steel wire is one of the four major varieties of steel products, which is a reprocessed product made by cold drawing hot-rolled wire rods. It is widely used. However, when the steel wire is used for too long, it will undergo an oxidation reaction with the air, and manual treatment is very complicated. Therefore, it is now mostly used for mechanical treatment to process the surface of the steel wire.

[0003] At present, a decorticator is used to preliminarily treat the scale on the surface of the steel wire. Since the decorticator cannot completely remove the scale on the surface of the steel wire, a fixed steel brush is used to ensure the cleaning effect of the scale on the surface of the steel wire after the steel wire leaves the decorticator, and the surface of the steel wire can be cleaned after cleaning.

[0004] However, on the one hand, the fixed steel brush cannot ensure a comprehensive and thorough cleaning effect on the surface of the steel wire. On the other hand, after long-term use, the bristles are worn, and it is impossible to adjust at any time or it is necessary to manually adjust the distance between the steel brush and the steel wire to achieve the treatment of the scale on the surface of the steel wire. Summary of the Invention

[0005] In order to solve the problems in the existing treatment of the scale on the surface of the steel wire, that is, after the steel wire leaves the decorticator, using a steel brush cannot ensure a comprehensive and thorough cleaning of the scale on the surface of the steel wire, and the bristles of the steel brush are worn during long-term use, and it is rather troublesome to adjust the distance between the steel brush and the steel wire, the utility model provides a high-speed row brushing machine, which comprehensively and thoroughly cleans the scale on the surface of the steel wire by rotating multiple spirally arranged steel brushes, and adjusts the centrifugal force during the rotation of the steel brush by adjusting the rotation speed of the rotating shaft, thereby adjusting the distance between the steel brush and the steel wire, effectively reducing or even avoiding the influence of the wear of the bristles of the steel brush on the cleaning effect of the scale on the surface of the steel wire.

[0006] In order to achieve the above object, the technical solution of the utility model is as follows:

[0007] A high-speed brush removal machine comprises a shell, wherein a power member and a rotating shaft are arranged in the shell, wherein the power member is used to drive the rotating shaft to rotate, wherein the rotating shaft is penetrated with a wire hole along its axial direction for the wire to pass through, wherein the rotating shaft comprises a rotating shaft main body, wherein the rotating shaft main body is provided with a plurality of brush removal parts arranged in a spiral array along the axial direction of the rotating shaft main body; wherein the brush removal part comprises a perpendicular mounting hole and an observation hole opened on the side surface of the rotating shaft main body, wherein the mounting hole comprises a first strip groove and a second strip groove respectively opened on the two side surfaces of the rotating shaft main body, wherein the first strip groove and the second strip groove are connected and arranged oppositely, and the length and width of the first strip groove are both greater than those of the second strip groove. The length and width of the first strip groove are greater than the radius of the shaft body, and the wire hole passes through the first strip groove; a brush discharge member is arranged in the mounting hole for surface treatment of the steel wire, and the brush discharge member comprises a swing block and a wire brush, and the wire brush is fixedly mounted on the swing block, and the swing block is radially slidably arranged in the mounting hole along the shaft body, and the wire brush is vertically intersected with the wire hole; a plurality of limiting members corresponding to the brush discharge member are also arranged on the shaft body, which are used to limit the sliding of the swing block to prevent the swing block from being separated from the mounting hole, and the centrifugal force during the rotation of the shaft drives the wire brush to approach the steel wire, and brushes and cleans the steel wire as it rotates.

[0008] Preferably, a support plate is fixedly arranged at the upper end of the shell, a plurality of bearing seats are fixedly arranged on the support plate, a rotating shaft is installed between every two adjacent bearing seats, the rotating shaft is installed between the bearing seats through bearings, there are two rotating shafts, and the installation of the rotating shaft is achieved through the bearing seats.

[0009] Preferably, the support plate is provided with collecting holes corresponding to the upper and lower ends of the rotating shaft, and two inclined plates are fixedly arranged under the support plate. The upper ends of the two inclined plates respectively correspond to the ends of the two rotating shafts that are far away from each other, and the lower ends of the inclined plates are close to each other and there is a gap between them. The two inclined plates and the front and rear side walls inside the shell together form a conical channel, and the collecting holes are located above the conical channel. An ash hopper is arranged below the lower opening of the conical channel, and the ash hopper is drawer-shaped and slidably arranged in the shell. Impurities such as oxide scale that fall off after the brush member brushes off the steel wire fall into the conical channel and are collected into the ash hopper.

[0010] Preferably, the power part includes a motor, a belt and a protective shell, through holes are respectively opened at both ends of the support plate, a protective shell is arranged above the through holes, the two motors are respectively fixedly arranged on the bottom surface of the shell, each motor output end is connected to the corresponding rotating shaft above through a belt drive, the upper end of the belt passes through the through hole and is located in the protective shell, the motor drives the rotating shaft to rotate through the belt, and the protective shell prevents the cleaned oxide scale or impurities from falling on the belt and affecting the transmission.

[0011] Preferably, a maintenance door is provided on the outer side of the housing. The maintenance door corresponds to the motor. The motor is located on one side of the ash hopper. A partition is provided between the motor and the ash hopper. The partition is fixedly arranged between the corresponding inclined plate and the inner bottom surface of the housing. The motor is maintained and repaired through the maintenance door, and the impurities entering the ash hopper are prevented from falling on the motor by the partition.

[0012] Preferably, connecting shafts, support shafts and end shafts are sequentially arranged at both ends of the main body of the rotating shaft. A driving shaft is connected between the support shaft and the end shaft at one end. A wire inlet and outlet hole is formed in the end shaft. The wire inlet and outlet hole covers and communicates with the wire hole. The support shaft is installed on the bearing seat through a bearing. The end shaft penetrates the housing, and the wire is conveniently passed through the rotating shaft through the wire inlet and outlet hole.

[0013] Preferably, the throwing block includes a first slider and a second slider. The first slider is slidably arranged in the first strip-shaped groove. The cross-section of the first slider in the width direction is larger than the cross-section of the second strip-shaped groove in the width direction. A brush hole is formed in the first slider. A wire brush is fixedly arranged in the brush hole. Strip-shaped holes communicating with the brush hole are formed on both sides of the brush hole. The wire sequentially passes through the strip-shaped hole, the wire brush in the brush hole and the other strip-shaped hole. One end of the first slider is fixedly provided with the second slider. The second slider is opposite to the free end of the wire brush. The second slider matches the second strip-shaped groove. Rectangular grooves are formed on both side surfaces of the second slider. The wire brush is driven by the first slider to slide in the first strip-shaped groove, so that the wire brush is further close to the wire after wear, avoiding the deterioration of the cleaning effect. The second slider guides and limits the sliding of the first slider, and the impurities such as scale cleaned from the surface of the wire are discharged through the rectangular groove.

[0014] Preferably, mounting plates are fixedly arranged at both ends of the housing. Circular holes matching the end shafts are formed in the mounting plates. A cross plate and a vertical plate are fixedly arranged on the mounting plates. Guide members perpendicular to each other are arranged on the sides of the cross plate and the vertical plate close to the circular holes. The guide member includes two rotatably arranged guide wheels. The cooperation of the guide members ensures that the wire is coaxial with the wire hole when entering and leaving the housing.

[0015] Preferably, the limiting member includes a screw rod penetrating the side surface of the main body of the rotating shaft. The screw rod passes through one end of the first strip-shaped groove far from the second strip-shaped groove and is threadedly connected with the main body of the rotating shaft, and is limited outside the free end of the first slider. The height of the first slider is less than the distance between the screw rod and the inner end of the first strip-shaped groove. The brush discharging member in the mounting hole is limited by the screw rod to prevent the brush discharging member from disengaging during the rotation of the rotating shaft.

[0016] Preferably, a cover body is hingedly arranged on the top of the housing. The cover body is provided to prevent the impurities such as scale cleaned out from splashing.

[0017] Through the above technical solutions, the beneficial effects of the utility model are as follows:

[0018] 1. The utility model sets multiple rotating shafts, and a plurality of wire brushes are spirally arranged along the axial direction of the rotating shafts. When the rotating shafts rotate, the plurality of wire brushes rotate accordingly to perform surface treatment on the wires passing through the rotating shafts, ensuring the surface treatment effect of the wires.

[0019] 2. The utility model drives the rotation of the rotating shafts through a motor. When the bristles of the wire brushes are worn after being used for a long time, by increasing the output speed of the motor, the centrifugal force of the rotation of the rotating shafts is increased, so that the flyweights slide in the mounting holes under the action of the centrifugal force, and then the wire brushes are further close to the wires, ensuring the contact between the bristles of the wire brushes and the wires and the surface treatment effect of the wires.

[0020] 3. The utility model opens a collection hole on the support plate below the rotating shafts, so that when the surface of the wires is treated, the scale and other impurities cleaned out fall into the conical channels through the collection holes and then fall into the ash hopper to complete the collection.

[0021] 4. The motor of the utility model drives the drive shafts of the rotating shafts through belts, and a protective shell is arranged outside the connection position of the belts and the drive shafts to prevent the impurities falling or being thrown out when the rotating shafts rotate to clean the wire surfaces from falling on the belts and affecting the transmission effect.

[0022] 5. A strip-shaped hole is opened on the first slider of the utility model, and the wire passes through the strip-shaped hole to contact the wire brush. At the same time, during the sliding process of the first slider, it is avoided that the first slider contacts the wire and causes wear.

[0023] 6. A rectangular groove is opened on the second slider of the utility model, so that while the second slider realizes the guiding and limiting of the sliding of the first slider, the impurities cleaned out from the surface of the wire can be discharged through the rectangular groove.

[0024] 7. An observation hole perpendicular to the mounting hole is opened on the rotating shafts of the utility model. On the one hand, the situation of the wire brushes cleaning the wire surfaces can be observed through the observation hole, and on the other hand, it is ensured that the impurities cleaned out from the wire surfaces are discharged from the rotating shafts.

[0025] 8. The utility model realizes the limiting of the sliding of the flyweights by setting that the length and width of the first strip-shaped groove are both larger than the length and width of the second strip-shaped groove, cooperating with the screw, and the first slider of the flyweight is slidably arranged in the first strip-shaped groove, and the second slider is slidably arranged in the second strip-shaped groove. The cross-section of the first slider in the width direction is larger than the cross-section of the second strip-shaped groove in the width direction, so that one end of it cannot pass through the second strip-shaped groove and break away from the rotating shaft, and the other end of the first slider is blocked by the screw so that it also cannot break away from the rotating shaft, making the first slider can only slide between the corresponding screw and the inner end of the first strip-shaped groove, ensuring the sliding limiting effect on the flyweights and the wire brushes.

[0026] 9. The utility model restricts the position of the steel wire when entering and leaving the housing by the guiding members provided at both ends of the housing, ensuring that the steel wire is coaxial with the wire hole in the housing and preventing the steel wire from contacting components and causing wear.

[0027] 10. The utility model is provided with a cover on the housing to ensure the sealing of the housing and prevent the impurities cleaned out from splashing when cleaning the surface of the steel wire. Description of the Drawings

[0028] Figure 1 is the structural schematic diagram of the utility model Figure 1 .

[0029] Figure 2 is the structural schematic diagram of the utility model with the cover removed.

[0030] Figure 3 is the structural schematic diagram of the utility model Figure 2 .

[0031] Figure 4 is the structural schematic diagram of the rotating shaft of the utility model Figure 1 .

[0032] Figure 5 is the structural schematic diagram of the rotating shaft of the utility model Figure 2 .

[0033] Figure 6 is the structural schematic diagram of the rotating shaft of the utility model Figure 3 .

[0034] Figure 7 is the structural schematic diagram of the brush row member of the utility model Figure 1 .

[0035] Figure 8 is the structural schematic diagram of the brush row member of the utility model Figure 2 .

[0036] Figure 9 is the structural schematic diagram of the brush row member installed on the rotating shaft of the utility model Figure 1 .

[0037] Figure 10 is the structural schematic diagram of the brush row member installed on the rotating shaft of the utility model Figure 2 .

[0038] Figure 11 is the structural schematic diagram of the brush row member installed on the rotating shaft of the utility model Figure 3 .

[0039] Figure 12 is the utility model Figure 1 The enlarged view of part A in.

[0040] Figure 13This is a schematic structural diagram of the guiding member of the present utility model installed on the vertical plate.

[0041] The reference numerals in the accompanying drawings are: 1 is a housing, 2 is a wire hole, 3 is a rotating shaft body, 4 is an observation hole, 5 is a first strip-shaped groove, 6 is a second strip-shaped groove, 7 is a support plate, 8 is a bearing seat, 9 is a collection hole, 10 is an inclined plate, 11 is an ash hopper, 12 is a motor, 13 is a belt, 14 is a protective housing, 15 is a through hole, 16 is a partition plate, 17 is a maintenance door, 18 is a connecting shaft, 19 is a support shaft, 20 is an end shaft, 21 is a driving shaft, 22 is a wire inlet and outlet hole, 23 is a first slider, 24 is a second slider, 25 is a brush hole, 26 is a strip-shaped hole, 27 is a rectangular groove, 28 is a mounting plate, 29 is a round hole, 30 is a horizontal plate, 31 is a vertical plate, 32 is a guide wheel, 33 is a screw, 34 is a cover body, 35 is a wire, and 36 is a wire brush. Specific embodiments

[0042] The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments:

[0043] As Figures 1 to 13 shown, this embodiment provides a high-speed brush discharging machine, including a housing 1. A power member and a rotating shaft are arranged inside the housing 1. Both the rotating shaft and the power member are provided with two. The power member is used to drive the rotating shaft to rotate. Each power member drives a corresponding rotating shaft to rotate. The rotating shaft axially penetrates through a wire hole 2 for the wire 35 to pass through. The wire 35 passes through the two rotating shafts in sequence. The rotating shaft includes a rotating shaft body 3. A plurality of brush discharging parts are arranged on the rotating shaft body 3 in an axial spiral array along the rotating shaft body 3. Connecting shafts 18, support shafts 19 and end shafts 20 are sequentially arranged at both ends of the rotating shaft body 3. A driving shaft 21 is connected between the support shaft 19 and the end shaft 20 at one end. A wire inlet and outlet hole 22 is opened in the end shaft 20. The wire inlet and outlet hole 22 covers and communicates with the wire hole 2.

[0044] The brush discharging part includes a mounting hole and an observation hole 4 opened on the side surface of the rotating shaft body 3 and perpendicular to each other. The mounting hole includes a first strip-shaped groove 5 and a second strip-shaped groove 6 respectively opened on both side surfaces of the rotating shaft body 3. The first strip-shaped groove 5 and the second strip-shaped groove 6 are communicated with each other and are oppositely arranged. The length and width of the first strip-shaped groove 5 are both larger than the length and width of the second strip-shaped groove 6, that is, the end surface of the first strip-shaped groove 5 covers the second strip-shaped groove 6. The depth of the first strip-shaped groove 5 is larger than the radius of the rotating shaft body 3. The wire hole 2 passes through the first strip-shaped groove 5. A brush discharging member is arranged in the mounting hole for surface treatment of the wire 35. The brush discharging member can be observed through the observation hole 4, and impurities on the surface of the wire 35 cleaned by the brush discharging member can be discharged through the observation hole 4 conveniently.

[0045] The brush member includes a flyweight and a wire brush 36. The wire brush 36 is fixedly installed on the flyweight. The flyweight is slidably arranged in the mounting hole along the radial direction of the main shaft body 3. The wire brush 36 is perpendicularly crossed with the wire hole 2. When the main shaft rotates, the flyweight is driven by the rotational centrifugal force to slide radially relative to the main shaft in the mounting hole. Under the action of the centrifugal force, the wire brush 36 moves towards the direction close to the wire 35. At the same time, the flyweight drives the wire brush 36 to rotate around the wire 35 under the action of the rotation of the main shaft, so as to realize the surface treatment of the wire 35 to clean the scale or impurities on the surface of the wire 35.

[0046] A plurality of limiting members corresponding to the brush member are further arranged on the main shaft body 3 for limiting the sliding of the flyweight to prevent the flyweight from disengaging from the mounting hole. The limiting member includes a screw 33 penetrating through the side surface of the main shaft body 3. The screw 33 passes through one end of the first strip-shaped groove 5 far away from the second strip-shaped groove 6 and is threadedly connected with the main shaft body 3, and is limited outside the free end of the first slider 23. The height of the first slider 23 is less than the distance between the screw 33 and the inner end of the first strip-shaped groove 5, and the sliding of the flyweight in the mounting hole is limited by the screw.

[0047] A support plate 7 is fixedly arranged at the upper end inside the housing 1. A plurality of bearing seats 8 are fixedly arranged on the support plate 7. A main shaft is installed between every two adjacent bearing seats 8. The main shaft is installed between the bearing seats 8 through bearings. The outer sides of the two support shafts 19 of the main shaft are both installed in the bearing seats 8 through bearings to realize the effective installation of the main shaft.

[0048] Collection holes 9 corresponding to the main shaft up and down are formed on the support plate 7. Two inclined plates 10 are fixedly arranged below the support plate 7. The upper ends of the two inclined plates 10 respectively correspond to the two ends of the main shaft away from each other. The lower ends of the inclined plates 10 are close to each other and have a gap. The two inclined plates 10 and the front and rear side walls inside the housing 1 jointly enclose a conical channel. The collection holes 9 are located above the conical channel. When the main shaft rotates, the wire brush 36 cleans the scale and impurities on the surface of the wire 35. The cleaned scale and other impurities fall into the conical channel through the collection holes 9. A dust hopper 11 is arranged below the lower opening of the conical channel. Due to the inclined arrangement of the inclined plates 10 of the conical channel, the scale and other impurities in the conical channel fall into the dust hopper 11 below it for collection. The dust hopper 11 is in a drawer shape and is slidably arranged in the housing 1. The dust hopper 11 can be taken out of the housing 1 regularly to process the impurities in the dust hopper 11.

[0049] The power component includes a motor 12, a belt 13, and a protective housing 14. Through holes 15 are respectively formed at both ends of the support plate 7. A protective housing 14 is arranged above the through holes 15. Two motors 12 are respectively fixedly arranged on the inner bottom surface of the housing 1. The output end of each motor 12 is in transmission connection with the corresponding rotating shaft above through a belt 13, that is, the driving shaft 21 is in transmission connection with the output end of the corresponding motor 12 through a belt 13. The upper end of the belt 13 passes through the through hole 15 and is located inside the protective housing 14. The protective housing 14 prevents impurities such as scale above the support plate 7 from contacting the belt 13 and affecting the belt transmission. The upper end of the belt 13 is wound around the outside of the driving shaft 21. A pulley is key-connected to the outside of the driving shaft 21. The pulley is connected to the output end of the motor 12 through the belt 13. After the motor 12 is started, the driving shaft 21 is driven to rotate through the belt 13, and then the corresponding rotating shaft is driven to rotate.

[0050] As Figure 1 shown, a maintenance door 17 is arranged on the outside of the housing 1. The maintenance door 17 corresponds to the motor 12. Each motor 12 corresponds to two maintenance doors 17. By opening the maintenance door 17, the motor 12 can be conveniently maintained. As Figure 3 shown, the motor 12 is located on one side of the ash hopper 11. A partition plate 16 is arranged between the motor 12 and the ash hopper 11. The partition plate 16 is fixedly arranged between the corresponding inclined plate 10 and the inner bottom surface of the housing 1. The ash hopper 11 is separated from the motor 12 through the partition plate 16 to prevent impurities in the conical channel from escaping to the position where the motor 12 is located when entering the ash hopper 11.

[0051] As Figures 7 - 11 shown, the flyweight includes a first slider 23 and a second slider 24. The first slider 23 is slidably arranged in the first strip-shaped groove 5. The cross-section of the first slider 23 in the width direction is larger than the cross-section of the second strip-shaped groove 6 in the width direction. A brush hole 25 is formed in the first slider 23. A wire brush 36 is fixedly arranged in the brush hole 25. Strip-shaped holes 26 communicating with the brush hole 25 are formed on both sides of the brush hole 25. The wire 35 sequentially passes through the strip-shaped hole 26, the wire brush 36 in the brush hole 25, and the other strip-shaped hole 26, and the wire 35 contacts the bristles of the wire brush 36 in the brush hole 25. Through the arrangement of the strip-shaped hole 26, it is ensured that even when the first slider 23 moves radially along the rotating shaft, the wire 35 will not contact the first slider 23. One end of the first slider 23 is fixedly provided with a second slider 24. The second slider 24 is opposite to the free end of the wire brush 36. The second slider 24 matches the second strip-shaped groove 6. Rectangular grooves 27 are formed on both side surfaces of the second slider 24. Through the rectangular grooves 27, during the rotation of the flyweight, the impurities cleaned out from the surface of the wire 35 by the wire brush 36 are thrown out from the rectangular grooves 27.

[0052] As an implementable mode, the wire brush 36 includes a brush plate and bristles. One end of the brush hole 25 is provided with an installation groove, and one end of the brush plate is located in the installation groove. A screw is arranged on the side of the first slider 23, and the screw penetrates through the side of the first slider 23 and is threadedly connected to the brush plate to realize the fixation and installation of the brush plate. The side of the brush plate away from the installation groove is fixedly provided with bristles, and the bristles face the second slider 24 and correspond to the strip-shaped holes 26. The wire 35 passes through the bristles. During long-term use, the wear condition of the bristles can be observed through the observation hole 4 to adjust the output rotation speed of the motor 12, so that the centrifugal force of the rotating shaft increases, driving the weight to move radially along the rotating shaft, making the bristles approach and contact the surface of the wire 35 to ensure the surface treatment effect of the wire 35.

[0053] One end shafts 20 where the two rotating shafts are far away from each other respectively penetrate through the housing 1, as Figures 12 - 13 shown. Installation plates 28 are fixedly arranged at both ends of the housing 1. Circular holes 29 matching the end shafts 20 are formed on the installation plates 28. A cross plate 30 and a vertical plate 31 are fixedly arranged on the installation plates 28. Guide members are arranged on the sides of the cross plate 30 and the vertical plate 31 close to the circular holes 29 and perpendicular to each other. The guide members include two rotatably arranged guide wheels 32. Two central columns penetrate through the vertical plate 31 front and back. A nut is threadedly connected to the central column on the rear side of the vertical plate 31, and a guide wheel 32 is rotatably sleeved on the central column on the front side of the vertical plate 31. The installation method of the guide wheel 32 on the cross plate 30 is the same as that of the guide wheel 32 on the vertical plate 31, and the guide wheel 32 installed on the cross plate 30 and the guide wheel 32 installed on the vertical plate 31 are perpendicularly arranged. The wire 35 sequentially passes between the guide wheels 32 of the two guide members, and the guide members ensure that the wire 35 is coaxial with the wire hole 2.

[0054] A cover body 34 is hingedly arranged on the top of the housing 1, and the cover body 34 prevents impurities such as oxide skins on the surface of the wire 35 thrown out due to centrifugal force during the rotation of the rotating shaft from splashing everywhere.

[0055] During use, first install the rotating shaft on the bearing seat 8 above the support plate 7, and install the weight and the wire brush 36 in the corresponding installation holes. The installation process of the weight is as follows:

[0056] First, install the second slider 24 corresponding to the first strip-shaped groove 5. When the second slider 24 passes through the first strip-shaped groove 5 and reaches the second strip-shaped groove 6, the first slider 23 enters the first strip-shaped groove 5, and the wire brush 36 enters the first strip-shaped groove 5. Then install the screw rod 33 to limit the free end of the first slider 23, as Figure 10 shown. After the weight is installed, the second slider 24 slides radially along the main body 3 of the rotating shaft in the second strip-shaped groove 6, and the first slider 23 slides radially along the main body 3 of the rotating shaft in the first strip-shaped groove 5, and the bristles of the wire brush 36 are perpendicularly crossed with the wire hole 2.

[0057] Installation process of wire 35: After the centrifugal weight and wire brush 36 are installed, the wire 35 is led out from the shelling machine in the previous process, and introduced into the rotating shaft inside the shell 1 from between the guide wheels 32 at one end of the shell 1. After passing through two limit pieces, the wire 35 is ensured to be coaxial with the wire hole 2, and then sequentially passes through the wire inlet / outlet hole 22 at one end of one of the rotating shafts inside the shell 1, the wire hole 2, and the wire inlet / outlet hole 22 at the other end of this rotating shaft, and then passes through the other rotating shaft, and also extends out after passing through the limit pieces, and is introduced into the next process.

[0058] Surface cleaning of wire 35: Subsequently, the motor 12 is started. The motor 12 drives the driving shaft 21 to rotate through the belt 13 transmission, driving the entire rotating shaft to rotate. It should be noted that the two rotating shafts are respectively driven by the two motors 12 to rotate. During the rotation of the rotating shaft, the centrifugal weight is driven to rotate, and the centrifugal weight drives the corresponding wire brush 36 to rotate to clean impurities such as scale on the surface of the wire 35. And a plurality of wire brushes 36 are installed in a spiral array on each rotating shaft to ensure a comprehensive cleaning effect on the surface of the wire 35, and the thorough cleaning of the surface of the wire 35 is ensured by the two rotating shafts.

[0059] Impurity collection: During the process of the wire brush 36 rotating with the rotating shaft to clean the surface of the wire 35, the scale and other impurities cleaned out are thrown out of the rotating shaft under the action of centrifugal force through the observation hole 4 and the rectangular groove 27 on the second slider 24. Most of them enter the conical channel through the collection hole 9, and are guided by the inclined plate 10 and fall into the ash hopper 11. Just process the impurities in the ash hopper 11 regularly, and the cover 34 is used to prevent the impurities from being thrown out of the shell 1.

[0060] After the wire 35 is cleaned of impurities such as scale on the surface in the high-speed wire brushing machine of the present utility model, it enters the next process to clean the surface.

[0061] During use, the wear condition of the bristles of the wire brush 36 can be observed through the observation hole 4. When the bristles are worn and cannot effectively contact the surface of the wire 35 for brushing treatment, the output speed of the motor 12 is increased, driving the speed of the rotating shaft to increase, and thus the rotational centrifugal force increases. Under the action of centrifugal force, the centrifugal weight slides radially along the rotating shaft in the mounting hole, and more parts of the second slider 24 extend out of the rotating shaft along the second strip-shaped groove 6, and the first slider 23 moves towards the direction close to the second strip-shaped groove 6, so that the brush plate of the wire brush 36 approaches the wire 35, and thus the end of the bristle far from the brush plate approaches the wire 35 and contacts the wire 35, ensuring the treatment effect of the wire brush 36 on the surface of the wire 35 and improving the surface treatment efficiency of the wire 35.

[0062] The above-described embodiments are only the preferred embodiments of the present invention, and do not limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made according to the structure, features, and principles described in the scope of the present invention patent shall be included within the scope of the patent application of the present invention.

Claims

1. A high-speed brush discharge machine, characterized in that: The invention comprises a housing (1), wherein a power member and a rotating shaft are arranged in the housing (1), wherein the power member is used to drive the rotating shaft to rotate, wherein a steel wire hole (2) is penetrated along the axial direction of the rotating shaft for the steel wire (35) to pass through, wherein the rotating shaft comprises a rotating shaft body (3), wherein the rotating shaft body (3) is provided with a plurality of brush discharge portions arranged in a spiral array along the axial direction of the rotating shaft body (3); The brush discharge portion comprises a mounting hole and an observation hole (4) which are perpendicular to each other and are opened on the side of the rotating shaft body (3); the mounting hole comprises a first strip groove (5) and a second strip groove (6) which are opened on the two side surfaces of the rotating shaft body (3), respectively; the first strip groove (5) and the second strip groove (6) are connected and arranged opposite to each other; the length and width of the first strip groove (5) are both greater than the length and width of the second strip groove (6); the depth of the first strip groove (5) is greater than the radius of the rotating shaft body (3); and the wire hole (2) passes through the first strip groove (5); A brush assembly is arranged in the mounting hole for performing surface treatment on the steel wire (35), the brush assembly comprising a swing block and a steel wire brush (36), the steel wire brush (36) being fixedly mounted on the swing block, the swing block being radially slidably arranged in the mounting hole along the rotating shaft body (3), and the steel wire brush (36) being vertically intersected with the steel wire hole (2); The rotating shaft body (3) is also provided with a plurality of limiting members corresponding to the brush removal members, which are used to limit the sliding movement of the swing block and prevent the swing block from falling off the mounting hole.

2. A high-speed brush removal machine according to claim 1, characterized in that: A support plate (7) is fixedly arranged at the upper end of the interior of the housing (1), and a plurality of bearing seats (8) are fixedly arranged on the support plate (7). A rotating shaft is installed between every two adjacent bearing seats (8), and the rotating shaft is installed between the bearing seats (8) via bearings. There are two rotating shafts.

3. A high-speed brush removal machine according to claim 2, characterized in that: The support plate (7) is provided with a collecting hole (9) corresponding to the upper and lower ends of the rotating shaft. Two inclined plates (10) are fixedly arranged below the support plate (7). The upper ends of the two inclined plates (10) correspond to the ends of the two rotating shafts that are far away from each other. The lower ends of the inclined plates (10) are close to each other and there is a gap between them. The two inclined plates (10) and the front and rear side walls inside the shell (1) together form a conical channel. The collecting hole (9) is located above the conical channel. An ash hopper (11) is arranged below the lower opening of the conical channel. The ash hopper (11) is drawer-shaped and is slidably arranged in the shell (1).

4. A high-speed brush removal machine according to claim 2, characterized in that: The power component comprises a motor (12), a belt (13) and a protective shell (14); through holes (15) are respectively provided at both ends of the support plate (7); a protective shell (14) is arranged above the through holes (15); the two motors (12) are respectively fixedly arranged on the inner bottom surface of the housing (1); the output end of each motor (12) is connected to a corresponding rotating shaft above via a belt (13); the upper end of the belt (13) passes through the through hole (15) and is located inside the protective shell (14).

5. A high-speed brush removal machine according to claim 4, characterized in that: An inspection door (17) is arranged outside the shell (1), the inspection door (17) corresponds to the motor (12), the motor (12) is located on one side of the ash hopper (11), a partition plate (16) is arranged between the motor (12) and the ash hopper (11), and the partition plate (16) is fixedly arranged between the corresponding inclined plate (10) and the inner bottom surface of the shell (1).

6. A high-speed brush removal machine according to claim 1, characterized in that: A connecting shaft (18), a supporting shaft (19) and an end shaft (20) are sequentially arranged at both ends of the rotating shaft body (3), wherein a driving shaft (21) is connected between the supporting shaft (19) and the end shaft (20) at one end, and a steel wire inlet and outlet hole (22) is provided in the end shaft (20), and the steel wire inlet and outlet hole (22) covers and is connected to the steel wire hole (2).

7. A high-speed brush removal machine according to claim 1, characterized in that: The swing block comprises a first slider (23) and a second slider (24); the first slider (23) is slidably arranged in the first strip groove (5); the cross section of the first slider (23) in the width direction is larger than the cross section of the second strip groove (6) in the width direction; a brush hole (25) is provided on the first slider (23); a wire brush (36) is fixedly arranged in the brush hole (25); both sides of the brush hole (25) are provided with strip holes (26) connected to the brush hole (25); the steel wire (35) passes through the strip hole (26), the wire brush (36) in the brush hole (25), and another strip hole (26) in sequence; the second slider (24) is fixedly arranged at one end of the first slider (23); the second slider (24) is opposite to the free end of the wire brush (36); the second slider (24) matches the second strip groove (6); and both sides of the second slider (24) are provided with rectangular grooves (27).

8. A high-speed brush removal machine according to claim 6, characterized in that: Mounting plates (28) are fixedly provided at both ends of the housing (1), a circular hole (29) matching the end shaft (20) is provided on the mounting plate (28), a horizontal plate (30) and a vertical plate (31) are fixedly provided on the mounting plate (28), and a vertical guide member is provided on one side of the horizontal plate (30) and the vertical plate (31) close to the circular hole (29), and the guide member includes two rotatably arranged guide wheels (32).

9. A high-speed brush removal machine according to claim 1, characterized in that: The limiting member comprises a screw rod (33) penetrating the side surface of the rotating shaft body (3); the screw rod (33) passes through an end of the first strip groove (5) away from the second strip groove (6), is threadedly connected to the rotating shaft body (3), and is limited outside the free end of the first slider (23); the height of the first slider (23) is less than the distance between the screw rod (33) and the inner end of the first strip groove (5).

10. A high-speed brush removal machine according to claim 1, characterized in that: A cover body (34) is hingedly provided on the top of the shell (1).