Locating and clamping tool for equipment low-noise water pump machining

By designing a positioning and clamping tool including cylinder seat, hinge, pressing arm and fixing tool, the problem of difficult to accurately fix the special-shaped cast blank in traditional low-noise water pump processing is solved, high-precision positioning and fixing is achieved, and processing stability and accuracy are improved.

CN223029478UActive Publication Date: 2025-06-27DOUSHAN PRECISION COMPONENTS (DALIAN) CO LTD
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Patent Information

Application Number
CN202421794006.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-27
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In traditional low-noise water pump processing, special-shaped cast blanks are difficult to accurately fix, resulting in easy shaking during processing, resulting in processing failure and waste of costs.

Method used

A positioning clamping tool including a cylinder seat, a hinge, a pressing arm and a fixing tool is designed. The hydraulic clamping unit of the cylinder seat achieves high-precision fixation of the cast blank, and combines the design of quick claws and quick seat change to adapt to blanks of different shapes and sizes.

Benefits of technology

It realizes high-precision positioning and fixing of low-noise water pumps, improves processing stability and secondary clamping accuracy, and solves the problem that traditional tooling fixtures are difficult to accurately fix.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of water pump positioning and clamping, and discloses a low-noise water pump machining positioning and clamping tool which comprises a base, a connecting frame is slidably connected to the top of the base, a casting blank is arranged on the top of the connecting frame, a first connecting piece is fixedly connected to the outer wall of the connecting frame, and a second connecting piece is fixedly connected to the outer wall of the connecting frame. The top of the first connecting piece is fixedly connected with a second electric push rod, the output end of the second electric push rod is fixedly connected with a fixing tool, the top of the base is slidably connected with a second bottom plate, the top of the second bottom plate is provided with a first bottom plate, the top of the first bottom plate is fixedly connected with an oil cylinder seat, and the output end of the oil cylinder seat is fixedly connected with a pressing arm. And the outer wall of the pressing arm is rotationally connected with a hinge. According to the utility model, the fixing and correction of a cast blank are realized, the manual interference is avoided, the secondary clamping precision is improved, the problem that the machining and clamping difficulty of a standard tool clamp is great is solved, and the machining stability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water pump positioning and clamping, in particular to a positioning and clamping tool for processing a low-noise water pump of equipment. Background Technique

[0002] A low-noise water pump is a water pump device specifically designed to reduce noise during operation. This type of water pump is usually used in applications that require a lower noise level, such as residential areas, commercial buildings, or industrial applications that require a quiet environment. Reducing the vibration of the moving parts inside the water pump can significantly reduce the noise conducted to the surrounding structure. By optimizing the design of the pump and reducing the weight and inertia of the moving parts, the vibration can be effectively reduced. The processing of low-noise water pumps is mainly to ensure the accuracy, quality, and performance of their structures and components.

[0003] For the processing of traditional low-noise water pumps, through precise processing, it can be ensured that the geometric shape, surface finish of the impeller, and the flow channel design of the pump body meet the design specifications, thereby reducing the turbulence and pressure pulsation during fluid movement, and effectively controlling and reducing the noise that may be generated during the operation of the water pump, improving its applicability and performance in a low-noise environment.

[0004] However, for the processing of traditional low-noise water pumps, the noise pump body is a special-shaped cast blank, and it is extremely difficult to process and clamp with traditional standard tooling fixtures. It is impossible to accurately fix the device, resulting in easy shaking during processing, which may lead to processing failure and waste of costs. Therefore, a positioning and clamping tool for processing a low-noise water pump of equipment is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a positioning and clamping tool for processing a low-noise water pump of equipment, aiming to improve the problem that the pump body cannot be accurately clamped and fixed in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A positioning and clamping tool for processing a low-noise water pump of equipment, including a base, a connecting frame is slidably connected to the top of the base, a cast blank is arranged on the top of the connecting frame, a first connecting piece is fixedly connected to the outer wall of the connecting frame, a second electric push rod is fixedly connected to the top of the first connecting piece, a fixing tool is fixedly connected to the output end of the second electric push rod, a second bottom plate is slidably connected to the top of the base, a first bottom plate is arranged on the top of the second bottom plate, an oil cylinder seat is fixedly connected to the top of the first bottom plate, a pressing arm is fixedly connected to the output end of the oil cylinder seat, a hinge is rotatably connected to the outer wall of the pressing arm, one side of the outer wall of the hinge is rotatably connected to the outer wall of the oil cylinder seat, a large bottom plate is slidably connected to the top of the base, a protection component is arranged on the top of the large bottom plate, and the protection component is used to protect the cast blank;

[0008] As a further description of the above technical solution:

[0009] The protection assembly includes a fixed block and a cushion block, the outer wall of the fixed block is fixedly connected to the top of the large bottom plate, and the outer wall of the fixed block is fixedly connected to the top of the fixed block;

[0010] As a further description of the above technical solution:

[0011] The top of the connecting frame is fixedly connected with a second quick-change claw, and the interior of the connecting frame is slidably connected with a second quick-change seat;

[0012] As a further description of the above technical solution:

[0013] The second quick-change seat is internally slidably connected with the first quick-change seat, and the first quick-change seat is internally slidably connected with the first quick-change claw;

[0014] As a further description of the above technical solution:

[0015] The top of the second bottom plate is fixedly connected with a connecting plate, the interior of the connecting plate is slidably connected with a connecting rod, and the top of the connecting plate is fixedly connected with the bottom of the first bottom plate;

[0016] As a further description of the above technical solution:

[0017] The top of the bottom plate 1 is fixedly connected with a fixing seat 2, and the outer wall of the fixing seat 2 is provided with a fixing seat 1;

[0018] As a further description of the above technical solution:

[0019] The top of the large bottom plate is fixedly connected to a large vertical plate, and the inside of the large vertical plate is slidably connected to a second connecting member;

[0020] As a further description of the above technical solution:

[0021] A front rib plate is fixedly connected to the top of the large bottom plate, and one side of an outer wall of the front rib plate is fixedly connected to the outer wall of the large vertical plate.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, the casting blank is fixed by starting the oil cylinder seat. When the oil cylinder seat is started, the hinge, pressure arm and fixture will be linked to fix the casting blank. The positioning accuracy is high, and the correction is free from manual interference. The secondary clamping accuracy is greatly improved, which solves the problem of great difficulty in clamping of standard tooling and fixtures and improves the stability during processing.

[0024] 2. In the present utility model, the quick-change seat and quick-change claw are designed to allow for quick adjustment and replacement to adapt to the shapes and sizes of various shaped casting blanks. This flexibility enables the production line to quickly respond to different order and product requirements. Its connection components ensure the stability of the device, capable of withstanding various forces and pressures during processing operations, preventing deformation or damage of the connecting parts during operation, and thus ensuring the stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A three-dimensional schematic diagram of a positioning and clamping tool for processing a low-noise water pump of a device proposed by the present utility model;

[0026] Figure 2 A structural schematic diagram of a connecting frame of a positioning and clamping tool for processing a low-noise water pump of a device proposed by the present utility model;

[0027] Figure 3 A structural schematic diagram of an oil cylinder seat of a positioning and clamping tool for processing a low-noise water pump of a device proposed by the present utility model;

[0028] Figure 4 A structural schematic diagram of the top of a large base plate of a positioning and clamping tool for processing a low-noise water pump of a device proposed by the present utility model.

[0029] LEGEND DESCRIPTION:

[0030] 1. Base; 2. Casting blank; 3. Connecting frame; 4. First base plate; 5. Large vertical plate; 6. First quick-change claw; 7. First quick-change seat; 8. Second quick-change seat; 9. First connecting part; 10. Second quick-change claw; 11. Second base plate; 12. Connecting rod; 13. Connecting plate; 14. Oil cylinder seat; 15. Hinge; 16. First fixing seat; 17. Second fixing seat; 18. Pressing arm; 19. Large base plate; 20. Second connecting part; 21. Fixed block; 22. Spacer; 23. Front rib plate; 24. Second electric push rod; 25. Fixing tool. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0032] Refer to Figure 1 、 Figure 2 and Figure 3, an embodiment provided by the present utility model: a positioning and clamping tooling for processing a low-noise water pump of a device, including a base 1. A connecting frame 3 is slidably connected to the top of the base 1. A casting blank 2 is arranged on the top of the connecting frame 3. A first connecting piece 9 is fixedly connected to the outer wall of the connecting frame 3. A second electric push rod 24 is fixedly connected to the top of the first connecting piece 9. A fixing tool 25 is fixedly connected to the output end of the second electric push rod 24. A second bottom plate 11 is slidably connected to the top of the base 1. A first bottom plate 4 is arranged on the top of the second bottom plate 11. An oil cylinder seat 14 is fixedly connected to the top of the first bottom plate 4. A pressing arm 18 is fixedly connected to the output end of the oil cylinder seat 14. A hinge 15 is rotatably connected to the outer wall of the pressing arm 18. One side of the outer wall of the hinge 15 is rotatably connected to the outer wall of the oil cylinder seat 14. A large bottom plate 19 is slidably connected to the top of the base 1. A protective component is arranged on the top of the large bottom plate 19. The protective component functions to protect the casting blank 2.

[0033] Specifically, start the second electric push rod 24, drive the fixing tool 25 to move through the second electric push rod 24, fix the casting blank 2, and then start the oil cylinder seat 14. Drive the pressing arm 18 to rotate through the oil cylinder seat 14, and at the same time drive the hinge 15 to rotate through the pressing arm 18, and also fix the casting blank 2. By adopting a high-torque hydraulic clamping unit, the clamping force is made stable and reliable. The body is made of special high-strength and high-wear-resistant materials, realizing a long service life of the fixture. Configure external hardware hydraulic and pneumatic units to be connected to the software PLC control system to realize automatic clamping and loosening, which is efficient and stable.

[0034] Refer to Figure 1 and Figure 4 , the protective component includes a fixing block 21 and a cushion block 22. The outer wall of the fixing block 21 is fixedly connected to the top of the large bottom plate 19, and the outer wall of the fixing block 21 is fixedly connected to the top of the fixing block 21.

[0035] Specifically, using the fixing block 21 and the cushion block 22 plays a protective role when placing the casting blank 2. The cushion block 22 is usually made of soft materials, such as rubber or plastic. They can effectively protect the surface of the casting blank 2 from scratches or damage, which is particularly important for blanks requiring high surface quality and can avoid adverse effects caused by contact or movement.

[0036] Refer to Figure 2 、 Figure 3 and Figure 4, a quick-change jaw two 10 is fixedly connected to the top of the connecting frame 3. A quick-change seat two 8 is slidably connected inside the connecting frame 3. A quick-change seat one 7 is slidably connected inside the quick-change seat two 8. A quick-change jaw one 6 is slidably connected inside the quick-change seat one 7. A connecting plate 13 is fixedly connected to the top of the bottom plate two 11. A connecting rod 12 is slidably connected inside the connecting plate 13. The top of the connecting plate 13 is fixedly connected to the bottom of the bottom plate one 4. A fixing seat two 17 is fixedly connected to the top of the bottom plate one 4. A fixing seat one 16 is arranged on the outer wall of the fixing seat two 17. A large vertical plate 5 is fixedly connected to the top of the large bottom plate 19. A connecting member two 20 is slidably connected inside the large vertical plate 5. A front rib plate 23 is fixedly connected to the top of the large bottom plate 19. One side of the outer wall of the front rib plate 23 is fixedly connected to the outer wall of the large vertical plate 5.

[0037] Specifically, by placing the quick-change seat one 7 and the quick-change seat two 8 and then placing them correspondingly through the quick-change jaw one 6 and the quick-change jaw two 10, it can be used to fix cast blanks 2 of different specifications. With an advanced self-centering internal expansion positioning device, high-precision repeated positioning and clamping have been achieved, eliminating manual interference in calibration, greatly improving the secondary clamping accuracy. At the same time, the quick-change system is designed precisely, which can ensure the stable positioning and reliable fixation of the cast blank 2 during the processing, which is crucial for ensuring the processing accuracy and quality, especially for the processing of cast blanks 2 with complex shapes. At the same time, the stability of the overall device is maintained through each bottom connecting block.

[0038] Working principle: Place the connecting frame 3 on the top of the slidably connected base 1. Then place the quick-change seat two 8 corresponding to the cast blank 2 on the top of the connecting frame 3. Then place the quick-change seat one 7 inside the slidably connected connecting frame 3. Then place the quick-change jaw one 6 on the top of the quick-change seat one 7. Subsequently, place the quick-change jaw two 10 inside the connecting frame 3. Then start the electric push rod two 24, and drive the fixedly connected fixture 25 to move through the electric push rod two 24 to fix the cast blank 2, or place the cast blank 2 on the top of the fixing seat two 17. Then start the oil cylinder seat 14, drive the rotatably connected pressure arm 18 to rotate through the oil cylinder seat 14. Then drive the rotatably connected hinge 15 to rotate on the outer wall of the rotatably connected oil cylinder seat 14 through the pressure arm 18. When placing, protect the cast blank 2 through the cushion block 22 to prevent rubbing.

[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A positioning and clamping tool for processing a low-noise water pump, comprising a base (1), characterized in that: The top of the base (1) is slidably connected to a connecting frame (3), a casting blank (2) is arranged on the top of the connecting frame (3), a connecting piece (9) is fixedly connected to the outer wall of the connecting frame (3), an electric push rod (24) is fixedly connected to the top of the connecting piece (9), an output end of the electric push rod (24) is fixedly connected to a fixture (25), the top of the base (1) is slidably connected to a bottom plate (11), and a bottom plate (4) is arranged on the top of the bottom plate (11), The top of the bottom plate (4) is fixedly connected to a cylinder seat (14); the output end of the cylinder seat (14) is fixedly connected to a pressure arm (18); the outer wall of the pressure arm (18) is rotatably connected to a hinge (15); one side of the outer wall of the hinge (15) is rotatably connected to the outer wall of the cylinder seat (14); the top of the base (1) is slidably connected to a large bottom plate (19); a protective component is arranged on the top of the large bottom plate (19); the protective component acts to protect the casting blank (2).

2. According to claim 1, a positioning and clamping tool for processing a low-noise water pump, characterized in that: The protection component comprises a fixing block (21) and a cushion block (22), wherein the outer wall of the fixing block (21) is fixedly connected to the top of the large bottom plate (19), and the outer wall of the fixing block (21) is fixedly connected to the top of the fixing block (21).

3. According to claim 1, a positioning and clamping tool for processing a low-noise water pump, characterized in that: The top of the connecting frame (3) is fixedly connected with a second quick-change claw (10), and the interior of the connecting frame (3) is slidably connected with a second quick-change seat (8).

4. According to claim 3, a positioning and clamping tool for processing a low-noise water pump for equipment, characterized in that: The quick-change seat 2 (8) is internally slidably connected to the quick-change seat 1 (7), and the quick-change seat 1 (7) is internally slidably connected to the quick-change claw 1 (6).

5. According to claim 1, a positioning and clamping tool for processing a low-noise water pump for equipment, characterized in that: The top of the second bottom plate (11) is fixedly connected with a connecting plate (13), the interior of the connecting plate (13) is slidably connected with a connecting rod (12), and the top of the connecting plate (13) is fixedly connected with the bottom of the first bottom plate (4).

6. The positioning and clamping tool for machining a low-noise water pump according to claim 5 is characterized by: The top of the bottom plate 1 (4) is fixedly connected to a fixing seat 2 (17), and the outer wall of the fixing seat 2 (17) is provided with a fixing seat 1 (16).

7. The positioning and clamping tool for machining a low-noise water pump according to claim 1 is characterized by: The top of the large bottom plate (19) is fixedly connected to a large vertical plate (5), and a second connecting member (20) is slidably connected inside the large vertical plate (5).

8. The positioning and clamping tool for machining a low-noise water pump according to claim 7 is characterized by: A front rib plate (23) is fixedly connected to the top of the large bottom plate (19), and one side of the outer wall of the front rib plate (23) is fixedly connected to the outer wall of the large vertical plate (5).