Fixture device for floating suction and installation

Abstract

The utility model relates to the technical field of clamps, and discloses a floating suction and installation clamp device which comprises an installation assembly, a pneumatic assembly, a visual detection assembly, a sensing detection assembly and a floating limiting suction assembly are installed on the installation assembly, the pneumatic assembly is connected with the floating limiting suction assembly, and the visual detection assembly is connected with the sensing detection assembly. The sensing detection assembly is connected with the floating limiting suction assembly; according to the utility model, the lithium battery grid can be quickly sucked and positioned.

Description

Technical Field

[0001] The utility model relates to the technical field of speed reducers, and particularly relates to a fixture device for floating suction and installation. Background Technique

[0002] With the development of new energy, energy storage is an essential part. The battery pack is one of the ways of energy storage. Obviously, the qualified rate of the battery pack is quite important. Currently, a lithium battery grid for protection needs to be installed on a lithium battery.

[0003] Among many existing technologies, Chinese Patent CN106532132B discloses an automatic assembly device for lithium batteries with an outer protective shell, which includes an assembly base. The interior of the assembly base is a hollow structure, and the exterior is a rectangular structure. A strip-shaped opening for assembly is provided on the assembly base. Docking mechanisms are provided on both sides of the strip-shaped opening. A battery conveying mechanism is provided on the assembly base. A protective shell conveying mechanism is provided inside the assembly base. Assembly mechanisms are provided on both sides of the assembly base. The automatic assembly of the lithium battery pack is realized.

[0004] However, this patent cannot realize the rapid and non-destructive installation of the lithium battery grid on the lithium battery. Content of the Utility Model

[0005] The purpose of the utility model is to provide a fixture device for floating suction and installation to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: including an installation component, an air-operated component, a vision detection component, a sensing detection component, and a floating limit suction component are installed on the installation component. The air-operated component is connected to the floating limit suction component, and the sensing detection component is connected to the floating limit suction component;

[0007] The installation component includes an installation frame, a connecting flange plate, and a calibration needle tip. The connecting flange plate is fixedly installed at the upper end of the installation frame, the calibration needle tip is fixedly installed at the left end of the installation frame, the air-operated component is installed at the rear end of the installation frame, there are two groups of vision detection components and they are respectively installed on the left and right sides of the front end of the installation frame, the sensing detection component is installed on the installation frame, and there are multiple groups of floating limit suction components and they are installed at equal intervals at the lower end of the installation frame.

[0008] Preferably, the air-operated component includes an I / O module, a pneumatic control module, and a vacuum module. The I / O module, the pneumatic control module, and the vacuum module are fixedly installed on the installation frame from right to left in sequence. The I / O module is connected to the pneumatic control module, the pneumatic control module is connected to the vacuum module, and the vacuum module is connected to the floating limit suction component.

[0009] Preferably, the vision detection component includes a mounting bracket, a camera, and an annular light. The mounting bracket is fixedly installed on the mounting frame. Both the camera and the annular light are fixedly connected to the mounting bracket, and the annular light is located below the camera.

[0010] Preferably, the sensing detection component includes a distance sensor, a product detection sensor, and a mounting rod. The distance sensor is fixedly installed on the mounting rod, and the mounting rod is fixedly installed on the mounting frame. The product detection sensor is installed on the floating limit suction component.

[0011] Preferably, there are four groups of the floating limit suction components.

[0012] Preferably, the floating limit suction component includes a floating compensation mounting component and a limit suction component. The floating compensation mounting component is installed at the lower end of the mounting frame. The limit suction component is installed on the floating compensation mounting component, and the product detection sensor is installed on the floating compensation mounting component.

[0013] Preferably, the floating compensation mounting component includes a floating XYZ compensator and a mounting plate. The floating XYZ compensator is fixedly installed at the lower end of the mounting frame. The mounting plate is fixedly connected to the active compensation end of the floating XYZ compensator. The limit suction component is installed on the mounting plate, and the product detection sensor is fixedly installed on the mounting plate.

[0014] Preferably, the limit suction component includes a limit block, a positioning pin, and a vacuum suction cup. There are four positioning pins and they are fixedly installed at the lower end of the mounting plate. The limit suction component is fixedly installed at the lower end of the mounting plate. There are nine second air distribution blocks and they are fixedly installed at the lower end of the mounting plate.

[0015] Preferably, the floating limit suction component further includes a first air distribution block and a second air distribution block. The first air distribution block is installed on the mounting frame. There are three second air distribution blocks and they are all fixedly installed at the upper end of the mounting plate. The air outlet of the first air distribution block is communicated with the air inlet of the second air distribution block. The air outlet of the second air distribution block is communicated with the vacuum suction cup. The air inlet of the first air distribution block is communicated with the vacuum module.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] When the present utility model is in use, it is fixedly connected to the robotic arm through the connecting flange plate, the position of the mounting frame is calibrated through the calibration tip, the suction of the floating limit suction component is controlled through the pneumatic component, the position pin on the battery group is quickly located through the vision detection component, the installation height is feedback through the sensing detection component, and the quick suction positioning of the lithium battery installation grid is achieved through the floating limit suction component. Description of the Drawings

[0018] Figure 1 is a schematic structural diagram of the present utility model;

[0019] Figure 2 is a front view of the present utility model;

[0020] Figure 3 is a schematic diagram of the floating compensation installation component of the present utility model;

[0021] Figure 4 is a schematic diagram of the pneumatic component of the present utility model;

[0022] Figure 5 is a schematic diagram of the vision detection component of the present utility model;

[0023] Figure 6 is a left view of the present utility model.

[0024] In the figure: 1. Installation component 11. Installation frame 12. Connecting flange 13. Calibration tip 2. Pneumatic component 21. I / O module 22. Pneumatic control module 23. Vacuum module 3. Vision detection component 31. Installation bracket 32. Camera 33. Ring light 4. Sensing detection component 41. Distance sensor 42. Product detection sensor 43. Installation rod 5. Floating limit suction component 51. Floating compensation installation component 511. Floating XYZ compensator 512. Installation plate 52. Limit suction component 521. Limit block 522. Positioning pin 523. Vacuum suction cup 53. First air distribution block 54. Second air distribution block. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Embodiment 1

[0027] Please refer to Figures 1-6 , a fixture device for floating suction and installation shown in the figure, including an installation component 1, on which a pneumatic component 2, a vision detection component 3, a sensing detection component 4, and a floating limit suction component 5 are installed. The pneumatic component 2 is connected to the floating limit suction component 5, and the sensing detection component 4 is connected to the floating limit suction component 5;

[0028] The installation component 1 includes an installation frame 11, a connecting flange 12, and a calibration tip 13. The connecting flange 12 is fixedly installed at the upper end of the installation frame 11, and the calibration tip 13 is fixedly installed at the left end of the installation frame 11. The pneumatic component 2 is installed at the rear end of the installation frame 11. There are two sets of vision detection components 3, which are respectively installed on the left and right sides of the front end of the installation frame 11. The sensing detection component 4 is installed on the installation frame 11. There are multiple sets of floating limit suction components 5, which are installed at equal intervals at the lower end of the installation frame 11.

[0029] When the utility model is in use, it is fixedly connected to the robotic arm through the connecting flange 12, the position of the installation frame 11 is calibrated through the calibration tip 13, the suction of the floating limit suction component 5 is controlled through the pneumatic component 2, the position pins on the battery group are quickly positioned through the vision detection component 3, the installation height is fed back through the sensing detection component 4, and the quick suction and positioning of the lithium battery installation grid are achieved through the floating limit suction component 5.

[0030] The pneumatic component 2 includes an I / O module 21, a pneumatic control module 22, and a vacuum module 23. The I / O module 21, the pneumatic control module 22, and the vacuum module 23 are fixedly installed on the installation frame 11 in sequence from right to left. The I / O module 21 is connected to the pneumatic control module 22, the pneumatic control module 22 is connected to the vacuum module 23, and the vacuum module 23 is connected to the floating limit suction component 5.

[0031] The I / O module 21, the pneumatic control module 22, and the vacuum module 23 adopt products sold on the market.

[0032] The vision detection component 3 includes an installation bracket 31, a camera 32, and a ring light 33. The installation bracket 31 is fixedly installed on the installation frame 11. Both the camera 32 and the ring light 33 are fixedly connected to the installation bracket 31, and the ring light 33 is located at the lower end of the camera 32.

[0033] When the utility model is in use, the position pins on the battery group are positioned through the camera 32, and the positioning accuracy is improved by supplementing light through the ring light 33.

[0034] The sensing detection component 4 includes a distance sensor 41, a product detection sensor 42, and an installation rod 43. The distance sensor 41 is fixedly installed on the installation rod 43, the installation rod 43 is fixedly installed on the installation frame 11, and the product detection sensor 42 is installed on the floating limit suction component 5.

[0035] When the utility model is in use, the installation height is fed back in real time through the distance sensor 41.

[0036] There are four sets of floating limit suction components 5.

[0037] The floating limit suction component 5 includes a floating compensation mounting component 51 and a limit suction component 52. The floating compensation mounting component 51 is mounted at the lower end of the mounting frame 11, the limit suction component 52 is mounted on the floating compensation mounting component 51, and the product detection sensor 42 is mounted on the floating compensation mounting component 51.

[0038] The floating compensation mounting component 51 includes a floating XYZ compensator 511 and a mounting plate 512. The floating XYZ compensator 511 is fixedly mounted at the lower end of the mounting frame 11, the mounting plate 512 is fixedly connected to the movable compensation end of the floating XYZ compensator 511, the limit suction component 52 is mounted on the mounting plate 512, and the product detection sensor 42 is fixedly mounted on the mounting plate 512.

[0039] The limit suction component 52 includes a limit block 521, a positioning pin 522, and a vacuum chuck 523. There are four positioning pins 522 and they are fixedly mounted at the lower end of the mounting plate 512. The limit suction component 52 is fixedly mounted at the lower end of the mounting plate 512. There are nine second air distribution blocks 54 and they are fixedly mounted at the lower end of the mounting plate 512.

[0040] The floating limit suction component 5 further includes a first air distribution block 53 and a second air distribution block 54. The first air distribution block 53 is mounted on the mounting frame 11. There are three second air distribution blocks 54 and they are all fixedly mounted at the upper end of the mounting plate 512. The air outlet of the first air distribution block 53 is communicated with the air inlet of the second air distribution block 54. The air outlet of the second air distribution block 54 is communicated with the vacuum chuck 523. The air inlet of the first air distribution block 53 is communicated with the vacuum module 23.

[0041] When the utility model is in use, the floating XYZ compensator 511 drives the mounting plate 512 to move, and the mounting plate 512 drives the positioning pin 522 to move. The pin holes of the lithium battery grid are positioned through the positioning pin 522. The floating adjustment of the floating XYZ compensator 511 reduces the hard friction between the positioning pin 522 and the pin hole, avoiding excessive vertical pressure on the spider web plane. At the same time, the pneumatic control module 22 is controlled by the I / O module 21, the vacuum module 23 is controlled by the pneumatic control module 22, and the vacuum module 23 evacuates the vacuum chuck 523 through the first air distribution block 53 and the second air distribution block 54, so that the vacuum chuck 523 sucks the lithium battery grid.

[0042] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0043] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A floating suction and mounting fixture device, comprising a mounting assembly (1), characterized in that: The mounting assembly (1) is provided with a pneumatic assembly (2), a visual detection assembly (3), a sensor detection assembly (4) and a floating limit suction assembly (5); the pneumatic assembly (2) is connected to the floating limit suction assembly (5), and the sensor detection assembly (4) is connected to the floating limit suction assembly (5); The mounting assembly (1) comprises a mounting frame (11), a connecting flange (12) and a calibration needle tip (13); the connecting flange (12) is fixedly mounted on the upper end of the mounting frame (11); the calibration needle tip (13) is fixedly mounted on the left end of the mounting frame (11); the pneumatic assembly (2) is mounted on the rear end of the mounting frame (11); the visual detection assembly (3) has two groups and is respectively mounted on the left and right sides of the front end of the mounting frame (11); the sensor detection assembly (4) is mounted on the mounting frame (11); and the floating limit suction assembly (5) has multiple groups and is evenly spaced and mounted on the lower end of the mounting frame (11).

2. The floating suction and mounting fixture device according to claim 1, characterized in that: The pneumatic assembly (2) comprises an I / O module (21), an air control module (22) and a vacuum module (23); the I / O module (21), the air control module (22) and the vacuum module (23) are fixedly mounted on the mounting frame (11) in sequence from right to left; the I / O module (21) is connected to the air control module (22), the air control module (22) is connected to the vacuum module (23), and the vacuum module (23) is connected to the floating limit suction assembly (5).

3. The floating suction and mounting fixture device according to claim 2, characterized in that: The visual detection component (3) comprises a mounting bracket (31), a camera (32) and a ring light (33); the mounting bracket (31) is fixedly mounted on a mounting frame (11); the camera (32) and the ring light (33) are both fixedly connected to the mounting bracket (31); and the ring light (33) is located at the lower end of the camera (32).

4. The floating suction and mounting fixture device according to claim 3, characterized in that: The sensing detection assembly (4) comprises a distance sensor (41), a product detection sensor (42) and a mounting rod (43); the distance sensor (41) is fixedly mounted on the mounting rod (43); the mounting rod (43) is fixedly mounted on the mounting frame (11); and the product detection sensor (42) is mounted on the floating limit suction assembly (5).

5. The floating suction and mounting fixture device according to claim 4, characterized in that: The floating limit suction components (5) have four groups.

6. The floating suction and mounting fixture device according to claim 5, characterized in that: The floating limit suction component (5) comprises a floating compensation mounting component (51) and a limit suction component (52); the floating compensation mounting component (51) is mounted on the lower end of the mounting frame (11); the limit suction component (52) is mounted on the floating compensation mounting component (51); and the product detection sensor (42) is mounted on the floating compensation mounting component (51).

7. The floating suction and mounting fixture device according to claim 6, characterized in that: The floating compensation mounting assembly (51) comprises a floating XYZ compensator (511) and a mounting plate (512); the floating XYZ compensator (511) is fixedly mounted on the lower end of the mounting frame (11); the mounting plate (512) is fixedly connected to the movable compensation end of the floating XYZ compensator (511); the limit suction assembly (52) is mounted on the mounting plate (512); and the product detection sensor (42) is fixedly mounted on the mounting plate (512).

8. The floating suction and mounting fixture device according to claim 7, characterized in that: The position limiting suction assembly (52) comprises a position limiting block (521), a positioning pin (522) and a vacuum suction cup (523); there are four positioning pins (522) fixedly mounted on the lower end of the mounting plate (512); the position limiting block (521) is fixedly mounted on the lower end of the mounting plate (512); and there are nine vacuum suction cups (523) fixedly mounted on the lower end of the mounting plate (512).

9. The floating suction and mounting fixture device according to claim 8, characterized in that: The floating limit suction assembly (5) also includes a first air distributor block (53) and a second air distributor block (54). The first air distributor block (53) is installed on the mounting frame (11). There are three second air distributor blocks (54) and they are all fixedly installed on the upper end of the mounting plate (512). The air outlet of the first air distributor block (53) is connected to the air inlet of the second air distributor block (54), the air outlet of the second air distributor block (54) is connected to the vacuum suction cup (523), and the air inlet of the first air distributor block (53) is connected to the vacuum module (23).

Images