Glass fiber sleeve slitting device

Abstract

The utility model provides a glass fiber sleeve slitting device, which belongs to the technical field of glass fiber sleeve slitting equipment, and comprises a base, a transmission mechanism, an adjusting mechanism and a slitting mechanism, the transmission mechanism is arranged at the end part of the base, the slitting mechanism is arranged at the tail part of the base, the top end of the tail part of the base is fixedly provided with a flow guide plate, and the flow guide plate is fixedly arranged on the base. And the slitting mechanism comprises a first mounting frame, a first air cylinder, a cutter, a sliding groove, a mounting plate, an ultraviolet light source and a fluorescent camera, the first mounting frame is fixedly mounted at the top of the flow guide plate, and the first air cylinder is fixedly mounted at the top of the first mounting frame. Through cooperative work of the ultraviolet light source and the fluorescent camera, the device can accurately identify a fluorescent mark on a material, high-precision positioning is achieved, the control system receives an image captured by the camera and drives the air cylinder to drive the cutter to cut at the position 10 cm in front of and behind the fluorescent mark, and the accuracy of the cutting position is ensured.

Description

Technical Field

[0001] The utility model belongs to the technical field of glass fiber sleeve slitting equipment, and particularly relates to a glass fiber sleeve slitting device. Background Technique

[0002] Glass fiber sleeves are mainly used as electrical insulation materials. They can prevent short-circuit faults caused by small animals such as mice and snakes; prevent the corrosion of busbars by chemical substances such as acids, alkalis, and salts; prevent maintenance personnel from accidentally entering the live area and causing accidental injuries; adapt to the development trend of miniaturization of switch cabinets and solve the problem of phase insulation of bus ducts. They are commonly used for insulation protection of internal wires in motors, household appliances, electric heating equipment, lamps, televisions, and electronic instruments. Glass fiber sleeves require different lengths and sizes in different application scenarios. The slitting device can accurately slit long rolls of glass fiber sleeves according to actual needs to meet various production and use requirements.

[0003] Existing glass fiber sleeve slitting devices cannot accurately identify and locate insulation defect parts, which means that these defects may not be effectively removed. This will lead to potential safety hazards in the insulation performance of the produced glass fiber sleeves, such as electric leakage and short circuits during use. Moreover, manual identification and location of insulation defects are not only time-consuming and laborious but also prone to errors, which will not only increase production costs but also reduce the overall efficiency of the production line. Content of the Utility Model

[0004] The purpose of the utility model is to provide a glass fiber sleeve slitting device, aiming to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A glass fiber sleeve slitting device includes a base, a transmission mechanism, an adjustment mechanism, and a slitting mechanism. The transmission mechanism is arranged at the end of the base, and the slitting mechanism is arranged at the tail of the base. A flow guide plate is fixedly installed at the top of the tail of the base. The slitting mechanism includes a first mounting frame, a first cylinder, a cutter, a chute, a mounting plate, an ultraviolet light source, and a fluorescence camera. The first mounting frame is fixedly installed on the top of the flow guide plate, the first cylinder is fixedly installed on the top of the first mounting frame, the cutter is fixedly installed at the bottom of the first cylinder, the chute is opened on both sides of the inner wall of the first mounting frame, the mounting plate is fixedly installed inside the first mounting frame, and both the ultraviolet light source and the fluorescence camera are fixedly installed at the bottom of the mounting plate.

[0007] As a preferred scheme of the utility model, the cutter is located at the tail of the first mounting frame, and the mounting plate is located at the end of the first mounting frame.

[0008] As a preferred embodiment of the present utility model, the end of the piston rod of the first cylinder extends into the interior of the first mounting bracket, and the sliders on both sides of the tool are slidably mounted inside the chute.

[0009] As a preferred embodiment of the present utility model, a second mounting bracket is fixedly installed on the top of the base. The transmission mechanism includes a mounting groove, a first rotating shaft, a first motor, a lower roller, an upper roller, a second rotating shaft, and a second motor. The mounting groove is opened on the top of the base. The first rotating shaft is rotatably installed in the bearing inside the mounting groove. The first motor is fixedly connected to one end of the first rotating shaft. The lower roller is fixedly installed on the outside of the first rotating shaft.

[0010] As a preferred embodiment of the present utility model, the upper roller is located above the lower roller. The first rotating shaft penetrates through the lower roller. The second motor is fixedly installed at one end of the second rotating shaft.

[0011] As a preferred embodiment of the present utility model, the adjusting mechanism includes a guiding hole, a fixing bracket, and a second cylinder. The guiding holes are opened on both sides of the second mounting bracket. The second cylinder is fixedly installed on the top of the second mounting bracket, and the bottom end of its telescopic rod extends into the interior of the second mounting bracket. The fixing bracket is fixedly installed at the bottom end of the second cylinder.

[0012] As a preferred embodiment of the present utility model, the second rotating shaft is slidably installed inside the guiding hole and rotatably installed in the bearing inside the fixing bracket.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the collaborative work of the ultraviolet light source and the fluorescence camera, the device can accurately identify the fluorescence marks on the material, achieving high-precision positioning. The control system receives the images captured by the camera and drives the cylinder to drive the tool to cut at a position 10 cm before and after the fluorescence mark, ensuring the accuracy of the cutting position. The adjusting mechanism can flexibly adjust the height of the upper roller through the telescopic movement of the cylinder, thereby changing the gap between the lower roller and the upper roller to adapt to materials of different thicknesses, enabling the device to process more types of sleeves and enhancing the adaptability and flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a side view of the overall structure of the present utility model;

[0017] Figure 3 is a top view of the base structure of the present utility model;

[0018] Figure 4 is a schematic diagram of the partial structure of the present utility model;

[0019] Figure 5 is a schematic diagram of the structure of the slitting mechanism of the present utility model.

[0020] In the figure: 1. Base; 2. Transmission mechanism; 201. Installation groove; 202. First rotating shaft; 203. First motor; 204. Lower roller; 205. Upper roller; 206. Second rotating shaft; 207. Second motor; 3. Adjusting mechanism; 301. Guide hole; 302. Fixed frame; 303. Second cylinder; 4. Slitting mechanism; 401. First mounting frame; 402. First cylinder; 403. Tool; 404. Slide groove; 405. Mounting plate; 406. Ultraviolet light source; 407. Fluorescent camera; 5. Deflector; 6. Second mounting frame. Specific embodiments

[0021] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model will be given in conjunction with the accompanying drawings of the specification.

[0022] In the following description, many specific details are set forth in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0023] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The "in one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it a separate or alternative embodiment that excludes other embodiments.

[0024] Embodiment 1

[0025] Refer to Figures 1 to 5, which is the first embodiment of the present utility model. This embodiment provides a glass fiber sleeve slitting device, including a base 1, a transmission mechanism 2, an adjustment mechanism 3 and a slitting mechanism 4. The transmission mechanism 2 is arranged at the end of the base 1, and the slitting mechanism 4 is arranged at the tail of the base 1. A flow guide plate 5 is fixedly installed at the top of the tail of the base 1. The slitting mechanism 4 includes a first mounting frame 401, a first cylinder 402, a cutter 403, a chute 404, a mounting plate 405, an ultraviolet light source 406 and a fluorescence camera 407. The first mounting frame 401 is fixedly installed on the top of the flow guide plate 5, the first cylinder 402 is fixedly installed on the top of the first mounting frame 401, the cutter 403 is fixedly installed at the bottom of the first cylinder 402. The chute 404 is opened on both sides of the inner wall of the first mounting frame 401, the mounting plate 405 is fixedly installed inside the first mounting frame 401, and both the ultraviolet light source 406 and the fluorescence camera 407 are fixedly installed at the bottom of the mounting plate 405.

[0026] Specifically, the cutter 403 is located at the tail of the first mounting frame 401, the mounting plate 405 is located at the end of the first mounting frame 401. The end of the piston rod of the first cylinder 402 extends into the first mounting frame 401, and the sliders on both sides of the cutter 403 are slidably installed inside the chute 404.

[0027] Furthermore, the base 1 is the support structure of the entire device. The slitting mechanism 4 realizes the precise positioning and cutting of the material. The cutter 403 is driven by the cylinder to move up and down to cut the material. The chute 404 provides guidance for the sliders on both sides of the cutter 403 to ensure the stability and accuracy of the cutter 403 during movement. The ultraviolet light source 406 and the fluorescence camera 407 work together to realize the fluorescence detection and positioning of the material. The ultraviolet light source 406 excites the fluorescence marks on the material, and the fluorescence camera 407 captures the fluorescence signal and converts it into image information for subsequent positioning and cutting control. The control system receives the image captured by the camera and drives the cylinder to operate, driving the cutter 403 to cut at a position 10 cm before and after the fluorescence mark.

[0028] Specifically, a second mounting frame 6 is fixedly installed on the top of the base 1. The transmission mechanism 2 includes a mounting groove 201, a first rotating shaft 202, a first motor 203, a lower roller 204, an upper roller 205, a second rotating shaft 206 and a second motor 207. The mounting groove 201 is opened on the top of the base 1, the first rotating shaft 202 is rotatably installed in the bearing inside the mounting groove 201, the first motor 203 is fixedly connected to one end of the first rotating shaft 202, the lower roller 204 is fixedly installed on the outside of the first rotating shaft 202, the upper roller 205 is located above the lower roller 204, and the first rotating shaft 202 penetrates the lower roller 204. The second motor 207 is fixedly installed at one end of the second rotating shaft 206.

[0029] Furthermore, the transmission mechanism 2 drives the rotation of the rotating shaft through the motor, and then drives the roller to rotate, realizing the continuous and stable transmission of materials. The first motor 203 drives the rotation of the first rotating shaft 202, driving the lower roller 204 to rotate, providing the driving force for the forward movement of the materials. The second motor 207 drives the rotation of the second rotating shaft 206, driving the upper roller 205 to rotate. The lower roller 204 and the upper roller 205 rotate in opposite directions, thus jointly clamping and transmitting the materials to ensure the stability of the materials during the transmission process.

[0030] Specifically, the adjusting mechanism 3 includes a guiding hole 301, a fixing bracket 302, and a second air cylinder 303. The guiding hole 301 is opened on both sides of the second mounting bracket 6. The second air cylinder 303 is fixedly installed on the top of the second mounting bracket 6, and the bottom end of its telescopic rod extends into the interior of the second mounting bracket 6. The fixing bracket 302 is fixedly installed at the bottom end of the second air cylinder 303. The second rotating shaft 206 is slidably installed inside the guiding hole 301 and rotatably installed inside the bearing of the fixing bracket 302.

[0031] Furthermore, the adjusting mechanism 3 drives the fixing bracket 302 to move up and down through the telescopic movement of the air cylinder, thereby realizing the adjustment of the height of the upper roller 205, effectively adjusting the gap between the lower roller 204 and the upper roller 205 to adapt to sleeves of different thicknesses, enhancing the adaptability and flexibility of the device, and enabling it to process more types of sleeves.

[0032] During use, the first motor 203 drives the rotation of the first rotating shaft 202, and then drives the lower roller 204 to rotate. At the same time, the second motor 207 drives the rotation of the second rotating shaft 206, driving the upper roller 205 to rotate in the opposite direction. The lower roller 204 and the upper roller 205 jointly clamp the materials through relative rotation to prevent the materials from sliding or shifting during the transmission process. The diversion plate 5 located at the tail of the base 1 is used to guide the sleeve into the cutting area. Subsequently, the ultraviolet light source 406 excites the fluorescent markers on the materials, and the fluorescent camera 407 captures the fluorescent signals and converts them into image information. The control system receives the images captured by the camera, analyzes and determines the positions of the fluorescent markers, and then drives the first air cylinder 402 to operate, driving the cutter 403 to perform precise cutting at positions 10 cm before and after the fluorescent markers. The chute 404 provides guidance for the sliders on both sides of the cutter 403 to ensure the stability and precision of the cutter 403 during movement. The telescopic movement of the second air cylinder 303 drives the second rotating shaft 206 to move up and down inside the guiding hole 301, thereby adjusting the height of the upper roller 205. By changing the gap between the upper roller 205 and the lower roller 204, it is possible to adapt to materials of different thicknesses, enhancing the adaptability and flexibility of the device.

[0033] In summary, through the collaborative work of the ultraviolet light source 406 and the fluorescence camera 407, the device can accurately identify the fluorescence marks on the material, achieve high-precision positioning. The control system receives the images captured by the camera and drives the cylinder to drive the cutter 403 to cut at a position 10 cm before and after the fluorescence mark, ensuring the accuracy of the cutting position. The adjustment mechanism 3 can flexibly adjust the height of the upper roller 205 through the telescopic movement of the cylinder, thereby changing the gap between the lower roller 204 and the upper roller 205 to adapt to materials of different thicknesses, enabling the device to process more types of sleeves and enhancing the adaptability and flexibility of the device.

[0034] It should be noted importantly that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without substantially departing from the novel teachings and advantages of the subject matter described in this application (for example, the dimensions, scales, structures, shapes and proportions of various elements, and parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, color, orientation changes, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structure that performs the recited function herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0035] In addition, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently considered best mode of implementing the present utility model or those features that are not relevant to the implementation of the present utility model).

[0036] It should be understood that in the development of any actual implementation, such as in any engineering or design project, a large number of specific implementation decisions may be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without excessive experimentation, such development efforts will be a routine work of design, manufacturing and production.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered by the scope of the claims of the present invention.

Claims

1. A glass fiber casing cutting device, characterized in that: The invention comprises a base (1), a transmission mechanism (2), an adjustment mechanism (3) and a slitting mechanism (4), wherein the transmission mechanism (2) is arranged at the end of the base (1), the slitting mechanism (4) is arranged at the tail of the base (1), a guide plate (5) is fixedly installed at the top of the tail of the base (1), the slitting mechanism (4) comprises a first mounting frame (401), a first cylinder (402), a knife (403), a slide groove (404), a mounting plate (405), an ultraviolet light source (406) and a fluorescent camera (407), and the The first mounting frame (401) is fixedly mounted on the top of the guide plate (5), the first cylinder (402) is fixedly mounted on the top of the first mounting frame (401), the tool (403) is fixedly mounted on the bottom of the first cylinder (402), the slide groove (404) is opened on both sides of the inner wall of the first mounting frame (401), the mounting plate (405) is fixedly mounted inside the first mounting frame (401), and the ultraviolet light source (406) and the fluorescent camera (407) are both fixedly mounted on the bottom of the mounting plate (405).

2. A glass fiber sleeve cutting device according to claim 1, characterized in that: The cutter (403) is located at the rear of the first mounting frame (401), and the mounting plate (405) is located at the end of the first mounting frame (401).

3. The glass fiber sleeve slitting device according to claim 1, characterized in that: The end of the piston rod of the first cylinder (402) extends to the inside of the first mounting frame (401), and the sliding blocks on both sides of the tool (403) are slidably mounted inside the sliding groove (404).

4. A glass fiber sleeve slitting device according to claim 1, characterized in that: A second mounting frame (6) is fixedly mounted on the top of the base (1); the transmission mechanism (2) comprises a mounting groove (201), a first rotating shaft (202), a first motor (203), a lower roller (204), an upper roller (205), a second rotating shaft (206) and a second motor (207); the mounting groove (201) is opened on the top of the base (1); the first rotating shaft (202) is rotatably mounted in a bearing inside the mounting groove (201); the first motor (203) is fixedly connected to one end of the first rotating shaft (202); and the lower roller (204) is fixedly mounted on the outer side of the first rotating shaft (202).

5. A glass fiber sleeve slitting device according to claim 4, characterized in that: The upper roller (205) is located above the lower roller (204), the first rotating shaft (202) passes through the lower roller (204), and the second motor (207) is fixedly mounted on one end of the second rotating shaft (206).

6. A glass fiber sleeve slitting device according to claim 5, characterized in that: The adjusting mechanism (3) comprises a guide hole (301), a fixing frame (302) and a second cylinder (303); the guide hole (301) is opened on both sides of the second mounting frame (6); the second cylinder (303) is fixedly mounted on the top of the second mounting frame (6), and the bottom end of its telescopic rod extends to the inside of the second mounting frame (6); the fixing frame (302) is fixedly mounted on the bottom end of the second cylinder (303).

7. A glass fiber sleeve slitting device according to claim 6, characterized in that: The second rotating shaft (206) is slidably mounted inside the guide hole (301) and rotatably mounted inside a bearing inside the fixing frame (302).

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