Three-dimensional porous ceramic processing and forming device

By designing a three-dimensional porous ceramic processing and forming device including a rotary forming cylinder, heating and lifting mechanism, the problem of low production efficiency of existing devices is solved, rapid drying and easy removal of ceramics are achieved, and production efficiency is significantly improved.

CN223029944UActive Publication Date: 2025-06-27JIANGXI JIATAO INORGANIC MATERIALS CO LTD
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Patent Information

Application Number
CN202422198211.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-27
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The existing three-dimensional porous ceramic processing and forming devices lack the function of rapid drying and convenient ceramic removal, resulting in low production efficiency and difficult to meet production needs.

Method used

A three-dimensional porous ceramic processing and forming device including a base, a column, a screw, a moving seat, a support arm, a molding column, a material conveying mechanism, a molding cylinder, a lifting mechanism and a heating mechanism are designed. By driving the motor, the molding cylinder rotates and the ceramic raw materials are evenly distributed in the molding cylinder, the ceramic is dried by a heating mechanism, and the molded ceramic is conveniently taken out through the lifting mechanism.

Benefits of technology

It realizes rapid drying and easy removal of ceramic molding, which significantly improves the production efficiency of three-dimensional porous ceramic processing.

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Abstract

The three-dimensional porous ceramic machining and forming device comprises a base and a supporting table, one side of the base is fixedly connected with a stand column, the interior of the stand column is rotationally connected with a screw rod, the screw rod is fixedly connected to the output end of a first motor, and the outer side of the screw rod is in threaded connection with a movable seat; a supporting arm is fixedly connected to one side of the moving seat, the forming column moves in a sinking mode under threaded rotation of the screw rod, meanwhile, a third motor is driven, an outer barrel drives a forming barrel to rotate, and then ceramic raw materials can rotate in the forming barrel to be matched with the rotating forming column so that the ceramic forming efficiency can be improved; after the ceramic is formed, the heating mechanism is used for drying the ceramic in the forming cylinder, then the electric push rod is driven to push the lifting plate to move upwards, then the ceramic in the forming cylinder is pushed by the lifting plate to achieve the advantage of being convenient to take, and therefore the production efficiency of three-dimensional porous ceramic machining is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic processing, and particularly relates to a three-dimensional porous ceramic processing and forming device. Background Technique

[0002] A three-dimensional porous ceramic processing and forming device is a special equipment for manufacturing ceramic materials with complex pore structures. It realizes the customized pore forming of ceramic materials in three-dimensional space by precisely controlling the distribution and curing process of raw materials, and is suitable for the batch production of high-performance ceramic filters and catalyst carriers.

[0003] At present, in the production process of three-dimensional porous ceramics, a forming device will be applied. However, the current forming device does not have the functions of rapid drying and convenient ceramic removal, resulting in low production efficiency and thus difficult to meet the production requirements. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a three-dimensional porous ceramic processing and forming device to solve the problem that in the current production process of three-dimensional porous ceramics, a forming device is applied, but the current forming device does not have the functions of rapid drying and convenient ceramic removal, resulting in low production efficiency and thus difficult to meet the production requirements as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: A three-dimensional porous ceramic processing and forming device, including a base and a support table. One side of the base is fixedly connected with a column. A screw rod is rotatably connected inside the column. The screw rod is fixedly connected to the output end of a first motor. A moving seat is threadedly connected to the outside of the screw rod. One side of the moving seat is fixedly connected with a support arm. The bottom of the support arm is fixedly connected with a connecting plate. One end of the support arm is fixedly connected with a second motor. The output of the second motor is fixedly connected with a forming column. A feeding mechanism is arranged at the top of the column. A third motor is fixedly connected inside the base. The output end of the third motor is fixedly connected with an outer cylinder. A limiting groove is arranged inside the outer cylinder. A forming cylinder is arranged inside the outer cylinder. Limiting blocks are symmetrically and fixedly connected to the outside of the forming cylinder. A lifting mechanism is arranged inside the forming cylinder. A heating mechanism is arranged outside the forming cylinder.

[0006] Preferably, the base is located at the lower end inside the column.

[0007] Preferably, the feeding mechanism includes a spray head, a pump body, a material box and a delivery pipe. The spray head is fixedly connected to the bottom of the forming column. The pump body is fixedly connected to the top of the column. The material box is fixedly connected to one side of the column. Delivery pipes are fixedly connected between the spray head, the pump body and the material box.

[0008] Preferably, the forming cylinder and the limiting block are fixedly connected to the outer cylinder through the limiting groove.

[0009] Preferably, the lifting mechanism includes a lifting plate and an electric push rod. The lifting plate is located at the lower end inside the forming cylinder, and the electric push rod is fixedly connected to the bottom of the lifting plate.

[0010] Preferably, the heating mechanism includes a heating wire and a heating device. The heating wire is located inside the forming cylinder, the heating device is located inside the base, and the heating wire and the heating device are electrically connected.

[0011] Preferably, dust-proof sleeves are fixedly connected to both the upper and lower ends of the moving seat.

[0012] Preferably, balls are rotatably connected to the top of the support platform.

[0013] Compared with the prior art, the present utility model provides a three-dimensional porous ceramic processing and forming device, which has the following beneficial effects:

[0014] 1. By setting a three-dimensional porous ceramic processing and forming device, when in use, by driving the first motor, the moving seat, the support arm, the connecting plate, the second motor and the forming column move downward under the screw rotation of the screw rod. At the same time, by driving the third motor, the outer cylinder drives the forming cylinder to rotate, so that the ceramic raw material can rotate inside the forming cylinder, and the rotating forming column can be used to accelerate the ceramic forming efficiency. After the ceramic is formed, the heating mechanism is used to dry the ceramic inside the forming cylinder, and then by driving the electric push rod to push the lifting plate upward, the ceramic inside the forming cylinder can be conveniently taken under the push of the lifting plate, thus effectively improving the production efficiency of three-dimensional porous ceramic processing;

[0015] 2. By setting a feeding mechanism, when in use, the pump body provided in the feeding mechanism is used to transport the ceramic raw material in the material box to the conveying pipe, and the ceramic raw material is transported to the inside of the forming cylinder by the nozzle provided at the bottom of the forming column, which can further improve the production efficiency of the ceramic.

[0016] The parts not involved in this device are the same as the prior art or can be realized by using the prior art. The structure of the present utility model is scientific and reasonable, safe and convenient to use, and provides great help to people. Description of the Drawings

[0017] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0018] Figure 1Isometric structural schematic diagram of one side of a three-dimensional porous ceramic processing and forming device proposed by the present utility model;

[0019] Figure 2 Isometric structural schematic diagram of the other side of a three-dimensional porous ceramic processing and forming device proposed by the present utility model;

[0020] Figure 3 Front view structural schematic diagram of a three-dimensional porous ceramic processing and forming device proposed by the present utility model;

[0021] Figure 4 Screw structural schematic diagram of a three-dimensional porous ceramic processing and forming device proposed by the present utility model;

[0022] Figure 5 Lifting plate structural schematic diagram of a three-dimensional porous ceramic processing and forming device proposed by the present utility model;

[0023] Figure 6 Forming cylinder structural schematic diagram of a three-dimensional porous ceramic processing and forming device proposed by the present utility model;

[0024] In the figure: base 1, column 2, screw 3, first motor 4, moving seat 5, support arm 6, connecting plate 7, second motor 8, forming column 9, nozzle 10, pump body 11, material box 12, delivery pipe 13, third motor 14, outer cylinder 15, limiting groove 16, forming cylinder 17, limiting block 18, lifting plate 19, electric push rod 20, heating wire 21, heating device 22, support table 23, ball 24, dust cover 25. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figure 1-6, the present utility model provides a technical solution: a three-dimensional porous ceramic processing and forming device, including a base 1 and a support table 23. One side of the base 1 is fixedly connected with a column 2. Inside the column 2, a screw rod 3 is rotatably connected. The screw rod 3 is fixedly connected to the output end of a first motor 4. A moving seat 5 is threadedly connected to the outside of the screw rod 3. One side of the moving seat 5 is fixedly connected with an arm 6. The bottom of the arm 6 is fixedly connected with a connecting plate 7. One end of the arm 6 is fixedly connected with a second motor 8. The output of the second motor 8 is fixedly connected with a forming column 9. A feeding mechanism is arranged at the top of the column 2. Inside the base 1, a third motor 14 is fixedly connected. The output end of the third motor 14 is fixedly connected with an outer cylinder 15. Inside the outer cylinder 15, a limiting groove 16 is arranged. Inside the outer cylinder 15, a forming cylinder 17 is arranged. Symmetrically fixed to the outside of the forming cylinder 17 are limiting blocks 18. Inside the forming cylinder 17, a lifting mechanism is arranged. Outside the forming cylinder 17, a heating mechanism is arranged. By driving the first motor 4, the moving seat 5, the arm 6, the connecting plate 7, the second motor 8 and the forming column 9 move downward under the threaded rotation of the screw rod 3. At the same time, by driving the third motor 14, the outer cylinder 15 drives the forming cylinder 17 to rotate. Thus, the ceramic raw material can rotate inside the forming cylinder 17 to cooperate with the rotating forming column 9 to improve the efficiency of ceramic forming. After the ceramic is formed, the heating mechanism is used to dry the ceramic inside the forming cylinder 17. Then, by driving the electric push rod 20 to push the lifting plate 19 upward, the ceramic inside the forming cylinder 17 can be conveniently taken under the push of the lifting plate 19, thereby effectively improving the production efficiency of three-dimensional porous ceramic processing.

[0027] In the present utility model, preferably, the base 1 is located at the lower end inside the column 2.

[0028] In the present utility model, preferably, the feeding mechanism includes a nozzle 10, a pump body 11, a material box 12 and a conveying pipe 13. The nozzle 10 is fixedly connected to the bottom of the forming column 9. The pump body 11 is fixedly connected to the top of the column 2. The material box 12 is fixedly connected to one side of the column 2. Conveying pipes 13 are fixedly connected between the nozzle 10, the pump body 11 and the material box 12. The pump body 11 provided in the feeding mechanism is used to convey the ceramic raw material inside the material box 12 into the conveying pipe 13, and the nozzle 10 provided at the bottom of the forming column 9 conveys the ceramic raw material into the inside of the forming cylinder 17, thereby further improving the production efficiency of the ceramic.

[0029] In the present utility model, preferably, the forming cylinder 17 and the limiting blocks 18 are fixedly connected to the outer cylinder 15 through the limiting groove 16.

[0030] In the present utility model, preferably, the lifting mechanism includes a lifting plate 19 and an electric push rod 20. The lifting plate 19 is located at the lower end inside the forming cylinder 17. The electric push rod 20 is fixedly connected to the bottom of the lifting plate 19.

[0031] In the present utility model, preferably, the heating mechanism includes a heating wire 21 and a heating device 22. The heating wire 21 is located inside the forming cylinder 17, and the heating device 22 is located inside the base 1. The heating wire 21 and the heating device 22 are electrically connected.

[0032] In the present utility model, preferably, dust-proof sleeves 25 are fixedly connected to both the upper and lower ends of the moving seat 5.

[0033] In the present utility model, preferably, balls 24 are rotatably connected to the top of the support platform 23.

[0034] The working principle and usage process of the present utility model are as follows: During use, first drive the first motor 4 to rotate the screw 3. Through threaded connection, drive the moving seat 5 and the supporting arms 6, connecting plates 7, second motor 8, and forming column 9 thereon to move downward as a whole. At the same time, the third motor 14 is activated to drive the outer cylinder 15 to rotate, and then drive the forming cylinder 17 to rotate, so that the ceramic raw materials are evenly distributed inside the forming cylinder 17. The pump body 11 in the feeding mechanism pumps the ceramic raw materials in the material box 12 through the conveying pipe 13 to the nozzle 10 at the bottom of the forming column 9. The nozzle 10 evenly sprays the raw materials into the rotating forming cylinder 17, and cooperates with the forming column 9 to achieve efficient forming. After the ceramic raw materials are rotationally formed inside the forming cylinder 17, the heating wire 21 in the heating mechanism is heated, controlled by the heating device 22, to dry the ceramics inside the forming cylinder 17. After drying is completed, the electric push rod 20 is activated to push the lifting plate 19 upward to lift the formed ceramics out of the forming cylinder 17 for easy taking. The balls 24 on the top of the support platform 23 ensure the smooth movement of the lifting plate 19.

[0035] During the whole process, the dust-proof sleeves 25 cover both the upper and lower ends of the moving seat 5 to prevent dust pollution. The forming cylinder 17 and the limiting block 18 are fixed to the outer cylinder 15 through the limiting groove 16, ensuring the stability of the forming process. Through this design, the three-dimensional porous ceramic processing and forming device realizes efficient and precise ceramic forming, greatly improving the production efficiency.

[0036] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A three-dimensional porous ceramic processing and forming device, comprising a base (1) and a support platform (23), characterized in that: One side of the base (1) is fixedly connected to a column (2), the column (2) is rotatably connected to a screw rod (3) inside, the screw rod (3) is fixedly connected to the output end of a first motor (4), the outer side of the screw rod (3) is threadedly connected to a movable seat (5), one side of the movable seat (5) is fixedly connected to a support arm (6), the bottom of the support arm (6) is fixedly connected to a connecting plate (7), one end of the support arm (6) is fixedly connected to a second motor (8), and the output of the second motor (8) is fixedly connected to a forming column (9). ), a feeding mechanism is arranged on the top of the column (2), a third motor (14) is fixedly connected to the inside of the base (1), an outer cylinder (15) is fixedly connected to the output end of the third motor (14), a limiting groove (16) is arranged inside the outer cylinder (15), a forming cylinder (17) is arranged inside the outer cylinder (15), a limiting block (18) is symmetrically fixedly connected to the outside of the forming cylinder (17), a lifting mechanism is arranged inside the forming cylinder (17), and a heating mechanism is arranged outside the forming cylinder (17).

2. A three-dimensional porous ceramic processing and forming device according to claim 1, characterized in that: The base (1) is located at the lower end inside the column (2).

3. A three-dimensional porous ceramic processing and forming device according to claim 1, characterized in that: The material feeding mechanism comprises a nozzle (10), a pump body (11), a material box (12) and a conveying pipe (13); the nozzle (10) is fixedly connected to the bottom of the forming column (9); the pump body (11) is fixedly connected to the top of the column (2); the material box (12) is fixedly connected to one side of the column (2); and the conveying pipe (13) is fixedly connected between the nozzle (10), the pump body (11) and the material box (12).

4. The three-dimensional porous ceramic processing and forming device according to claim 1, characterized in that: The forming cylinder (17) and the limiting block (18) are fixedly connected to the outer cylinder (15) via the limiting groove (16).

5. The three-dimensional porous ceramic processing and forming device according to claim 1, characterized in that: The lifting mechanism comprises a lifting plate (19) and an electric push rod (20), wherein the lifting plate (19) is located at the lower end inside the forming cylinder (17), and the electric push rod (20) is fixedly connected to the bottom of the lifting plate (19).

6. The three-dimensional porous ceramic processing and forming device according to claim 1, characterized in that: The heating mechanism comprises an electric heating wire (21) and a heating device (22), wherein the electric heating wire (21) is located inside the forming tube (17), and the heating device (22) is located inside the base (1), and the electric heating wire (21) and the heating device (22) are electrically connected.

7. The three-dimensional porous ceramic processing and forming device according to claim 1, characterized in that: The upper and lower ends of the movable seat (5) are both fixedly connected with dust shielding sleeves (25).

8. The three-dimensional porous ceramic processing and forming device according to claim 1, characterized in that: The top of the support platform (23) is rollingly connected with a ball (24).