Pipe jacking pouring mold

Abstract

The utility model relates to the field of pipeline engineering, and discloses a pipe jacking pouring mold which comprises two half pipes, the two half pipes can be connected into a whole pipe through a plurality of bolts, the circumferential face of each half pipe is fixedly connected with a plurality of supporting cross beams, and the supporting cross beams are arranged in the length direction of the half pipes at intervals. The peripheral side of each half pipe is fixedly connected with a plurality of supporting longitudinal beams, the multiple supporting longitudinal beams are arranged at intervals along the arc lines of the peripheral faces of the half pipes, and the multiple supporting longitudinal beams and the multiple supporting cross beams are arranged in a staggered mode and fixedly connected with one another. The strength of the pouring mold can be improved, and the possibility of deformation of the jacking pipe in the pouring process of the jacking pipe is reduced.

Description

Technical Field

[0001] The present application relates to the field of pipeline engineering, and in particular, to a jacking pipe casting mold. Background Art

[0002] The jacking pipe technology is a non-excavation pipe-laying construction technology used for municipal construction. Its advantage is that it can work deep underground with less impact on the surrounding environment. The pipe used in the construction process of the jacking pipe technology is called a jacking pipe, which is provided with a socket and a spigot, and the jacking pipe is usually formed by casting.

[0003] A jacking pipe usually includes a pipe body, one end of the pipe body is a socket, the other end is a spigot, and a casting layer is provided on the circumferential side of the pipe body. At present, in the production process of jacking pipes, the jacking pipe mold is usually a sleeve. The staff inserts the pipe body into the sleeve and keeps a certain gap between the pipe body and the inner wall of the sleeve, and then grouts between the pipe body and the sleeve. After the slurry solidifies, the sleeve is removed to complete the production of the sleeve.

[0004] In the prior art, multiple sections of flanges are usually provided on the circumferential side of the sleeve to increase the strength of the sleeve. However, in actual use, the applicant found that under the vibration of the vibration motor, the sleeve still deforms during use, indicating that the existing sleeve mold has insufficient strength. Summary of the Utility Model

[0005] In order to alleviate the problem that the existing sleeve mold has insufficient strength and is prone to deformation, the present application provides a jacking pipe casting mold.

[0006] A jacking pipe casting mold provided by the present application adopts the following technical solutions:

[0007] A jacking pipe casting mold includes two half pipes, and the two half pipes can be connected into a whole pipe by a plurality of bolts. A plurality of support cross beams are fixedly connected to the circumferential surface of each half pipe, and the plurality of support cross beams are arranged at intervals along the length direction of the half pipe. A plurality of support longitudinal beams are fixedly connected to the circumferential side of each half pipe, and the plurality of support longitudinal beams are arranged at intervals along the arc of the circumferential surface of the half pipe. The plurality of support longitudinal beams and the plurality of support cross beams are arranged in a staggered manner and fixedly connected to each other.

[0008] By adopting the above technical solutions, the circumferential surface of the half pipe is supported jointly by the staggered arrangement of a plurality of support cross beams and a plurality of support longitudinal beams, which can significantly increase the strength of the casting mold and reduce the possibility of deformation of the jacking pipe during the casting process.

[0009] Preferably, a vibration motor is provided on each half pipe.

[0010] By adopting the above technical solution, during the casting process of the jacking pipe, the vibration motor is started, and the vibration motor can compact the slurry in the casting mold to ensure the forming quality of the jacking pipe.

[0011] Preferably, a plurality of support plates are fixedly connected to the top end of each of the half pipes, and a conical top cover is placed on the plurality of support plates. The conical top cover is kept at a gap for the slurry to fall with the two half pipes under the support of the plurality of support plates, and the conical top cover is used for guiding the slurry.

[0012] By adopting the above technical solution, when pouring the slurry into the casting mold, the conical top cover is used to guide the slurry, so that the slurry can flow into the casting mold from multiple directions, improving the uniformity of the slurry pouring.

[0013] Preferably, at least two groups of stabilizing mechanisms are arranged on each of the half pipes, and the multiple groups of stabilizing mechanisms jointly fix the conical top cover. Each group of stabilizing mechanisms includes a pushing member and a clamping block. The clamping block is slidably connected to the side wall of the half pipe, the pushing member is connected to the half pipe, and the pushing member is connected to the clamping block to push the clamping block to slide, and the multiple clamping blocks jointly clamp and fix the conical top cover.

[0014] By adopting the above technical solution, before pouring the slurry inside the casting mold, the pushing members are used to push the multiple clamping blocks to move respectively, so that the multiple clamping blocks can jointly clamp and fix the conical top cover, ensuring the stability of the conical top cover during use.

[0015] Preferably, the pushing member includes a lead screw and a slider. The lead screw is rotatably connected to the outside of the half pipe, the slider is threadedly connected to the lead screw, and the slider is fixedly connected to the clamping block to drive the clamping block to slide.

[0016] By adopting the above technical solution, rotating the lead screw can drive the slider to slide, so as to be able to push the clamping block to move and realize the fixation of the conical top cover.

[0017] Preferably, a scraping plate is fixedly connected to one of the clamping blocks, and the scraping plate abuts against the circumferential surface of the conical top cover.

[0018] By adopting the above technical solution, after the slurry injection into the casting mold is completed, the conical top cover is driven to rotate by the pushing member, so that the scraping plate can scrape and clean the slurry on the conical top cover, improving the convenience of cleaning the slurry on the conical top cover.

[0019] Preferably, a fixing block is arranged at the top of the conical top cover. The conical top cover is rotatably connected below the fixing block, and a power member is arranged on the fixing block. The power member is connected to the conical top cover to drive the conical top cover to rotate.

[0020] By adopting the above technical solution, the conical top cover is rotatably arranged under the fixed block, and the conical top cover is driven to rotate by a power piece to clean the slurry on the conical top cover, without the need for manpower to rotate the conical top cover.

[0021] Preferably, sealing gaskets are provided at the connection points of the two half pipes.

[0022] By adopting the above technical solution, the sealing gasket is used to improve the sealing between the two half pipes, thereby reducing the possibility of slurry leakage between the two half pipes.

[0023] In summary, this application at least includes the following beneficial technical effects:

[0024] 1. The staggered arrangement of multiple supporting cross beams and multiple supporting longitudinal beams is used to support the circumference of the half pipe, which can significantly increase the strength of the casting mold and reduce the possibility of deformation of the top pipe during the casting process;

[0025] 2. The conical top cover is supported by multiple support plates. When pouring slurry into the casting mold, the conical top cover is used to guide the slurry so that the slurry can flow into the casting mold from multiple directions, thereby improving the uniformity of slurry pouring;

[0026] 3. The conical top cover is driven to rotate by the pusher, so that the scraper plate can scrape and clean the slurry on the conical top cover, thereby improving the convenience of cleaning the slurry on the conical top cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application;

[0028] Figure 2 is a schematic structural diagram of the support plate in Example 1 of the present application;

[0029] Figure 3 It is a schematic diagram of the overall structure of Example 2 of the present application;

[0030] Figure 4 is a schematic diagram of the structure of the stabilizing mechanism in Example 2 of the present application;

[0031] Figure 5 is a schematic diagram of the structure of the pusher in Example 2 of the present application;

[0032] Reference signs: 100, half pipe; 110, support cross beam; 120, support longitudinal beam; 200, vibration motor; 300, support plate; 310, conical top cover; 400, stabilizing mechanism; 410, pushing member; 411, lead screw; 412, slider; 420, clamping block; 500, scraping plate; 510, fixing part; 520, rotating part; 600, fixing block; 610, power member; 620, driving motor. Detailed implementation mode

[0033] The following will further elaborate on this application in conjunction with the Figures 1-5 accompanying drawings.

[0034] The embodiment of this application discloses a jacking pipe casting mold.

[0035] Embodiment 1

[0036] Referring to Figure 1 , a jacking pipe casting mold includes two half pipes 100. The two half pipes 100 can be connected into a whole pipe through a number of bolts. A rubber pad is arranged at the butt joint of the two half pipes 100, and the rubber pad increases the sealing performance after the two half pipes 100 are butted.

[0037] A plurality of support cross beams 110 are fixedly connected to the circumferential surface of each half pipe 100. Each support cross beam 110 is fixedly attached to the circumferential surface of the half pipe 100. The plurality of support cross beams 110 are arranged at intervals along the length direction of the half pipe 100. A plurality of support longitudinal beams 120 are fixedly connected to the circumferential surface of each half pipe 100. Each support longitudinal beam 120 is parallel to the length direction of the half pipe 100. The plurality of support longitudinal beams 120 are arranged at intervals along the circumferential surface of the half pipe 100. The plurality of support longitudinal beams 120 and the plurality of support cross beams 110 are arranged in a staggered manner and fixedly connected together. Using the plurality of support longitudinal beams 120 and the plurality of support cross beams 110 to jointly support the half pipe 100 can significantly increase the strength of the casting mold and reduce the possibility of deformation of the jacking pipe during the casting process of the jacking pipe.

[0038] Referring to Figure 1 , at least two vibration motors 200 are fixedly connected to each half pipe 100. In this embodiment, two vibration motors 200 are fixedly connected to each half pipe 100. During the process of pouring slurry into the casting mold composed of the two half pipes 100, a plurality of vibration motors 200 are started simultaneously, and the slurry in the casting mold is vibrated and compacted by the vibration of the plurality of vibration motors 200 to ensure the strength of the jacking pipe.

[0039] Referring to Figure 1 and Figure 2, at the top of each half pipe 100, a plurality of support plates 300 are fixedly connected. Each support plate 300 is vertically arranged, and the plurality of support plates 300 are arranged at intervals along the circumferential direction of the half pipe 100. A conical top cover 310 is placed on the plurality of support plates 300, and the plurality of support plates 300 jointly support the conical top cover 310. With the support of the plurality of support plates 300, a certain gap is maintained between the conical top cover 310 and the half pipe 100, and the slurry can flow through the gap into the two half pipes 100. When pouring the slurry inside the casting mold composed of the two half pipes 100, the slurry can flow in the casting mold from multiple directions under the guiding action of the conical top cover 310, improving the uniformity during the grouting of the casting mold.

[0040] The implementation principle of a pipe jacking casting mold in an embodiment of the present application is as follows: by staggeredly arranging a plurality of support cross beams 110 and a plurality of support longitudinal beams 120 on the circumferential surface of each half pipe 100, the plurality of support cross beams 110 and the plurality of support longitudinal beams 120 can jointly support the half pipe 100, thereby increasing the overall strength of the casting mold and improving the casting quality of the pipe jacking; at the same time, the conical top cover 310 is used to guide the slurry, improving the uniformity during the grouting of the casting mold.

[0041] Embodiment 2

[0042] Refer to Figure 3 and Figure 4 , the difference between this embodiment and Embodiment 1 is that at least two groups of stabilizing mechanisms 400 are provided on each half pipe 100. In this embodiment, two groups of stabilizing mechanisms 400 are provided on each half pipe 100, and the two groups of stabilizing mechanisms 400 are arranged at intervals along the circumferential surface of the half pipe 100. Each group of stabilizing mechanisms 400 includes a pushing member 410 and a clamping block 420. The clamping block 420 penetrates through the wall of the half pipe 100, and the clamping block 420 slides along the direction close to or away from the axis of the half pipe 100. The pushing member 410 is arranged on the half pipe 100, and the pushing member 410 is used to push the clamping block 420 to slide.

[0043] The pushing member 410 includes a lead screw 411 rotatably connected to the outer wall of the half pipe 100. The lead screw 411 is perpendicular to the axis of the half pipe 100. A slider 412 is threadedly connected to the lead screw 411. The slider 412 is slidably connected to the outer wall of the half pipe 100, and the slider 412 is fixedly connected to the clamping block 420. Before pouring concrete into the two half pipes 100, by rotating the plurality of lead screws 411, the corresponding clamping blocks 420 can be pushed by the plurality of lead screws 411 to move, so as to clamp the conical top cover 310 and improve the stability of the conical top cover 310 during use.

[0044] Refer to Figure 4 and Figure 5, one of the clamping blocks 420 is fixedly connected with a scraping plate 500. The scraping plate 500 includes a fixed part 510 and a rotating part 520. The fixed part 510 is fixedly connected with the clamping block 420, and the rotating part 520 is rotatably connected to the top end of the fixed part 510. The rotating part 520 can be rotated to fit with the conical top cover 310, so that the whole scraping plate 500 can fit with the conical top cover 310; a fixing block 600 is arranged at the top of the conical top cover 310, and the conical top cover 310 is rotatably connected below the fixing block 600. A power member 610 is installed on the fixing block 600. In this embodiment, the power member 610 is a driving motor 620. The main shaft of the driving motor 620 is fixedly connected with the conical top cover 310 to drive the conical top cover 310 to rotate, and the axis of the main shaft of the driving motor 620 is collinear with the axis of the conical top cover 310. After the slurry is poured into the casting mold, the driving motor 620 is used to drive the conical top cover 310 to rotate, so that the scraping plate 500 can scrape and clean the slurry on the conical top cover 310, improving the convenience of cleaning the slurry on the conical top cover 310.

[0045] The implementation principle of the pipe jacking casting mold in the embodiment of the present application is as follows: by passing a plurality of clamping blocks 420 through each half pipe 100, when pouring slurry into the casting mold, pushing the plurality of clamping blocks 420 to slide, so that the plurality of clamping blocks 420 clamp the conical top cover 310, improving the stability of the conical top cover 310 during use. At the same time, by using the rotating setting of the conical top cover 310, after the grouting is completed, the slurry on the top cover can be removed in time.

[0046] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A pipe jacking casting mold, characterized in that: The invention comprises two half-tubes (100), wherein the two half-tubes (100) can be connected into a whole tube by a plurality of bolts, wherein a plurality of supporting cross beams (110) are fixedly connected to the circumference of each half-tube (100), wherein the plurality of supporting cross beams (110) are arranged at intervals along the length direction of the half-tube (100), wherein a plurality of supporting longitudinal beams (120) are fixedly connected to the circumference of each half-tube (100), wherein the plurality of supporting longitudinal beams (120) are arranged at intervals along the arc line of the circumference of the half-tube (100), and the plurality of supporting longitudinal beams (120) and the plurality of supporting cross beams (110) are arranged in an alternating manner and are fixedly connected to each other.

2. A pipe jacking casting mold according to claim 1, characterized in that: Each of the half pipes (100) is provided with a vibration motor (200).

3. A pipe jacking casting mold according to claim 1, characterized in that: A plurality of support plates (300) are fixedly connected to the top end of each half pipe (100), a conical top cover (310) is placed on the plurality of support plates (300), and the conical top cover (310) maintains a gap with two half pipes (100) for slurry to fall under the support of the plurality of support plates (300), and the conical top cover (310) is used to guide the slurry.

4. A jacking pipe casting mold according to claim 3, characterized in that: At least two groups of stabilizing mechanisms (400) are arranged on each of the half pipes (100), and the plurality of groups of stabilizing mechanisms (400) jointly fix the conical top cover (310), and each group of the stabilizing mechanisms (400) comprises a pushing member (410) and a clamping block (420), wherein the clamping block (420) is slidably connected to the side wall of the half pipe (100), and the pushing member (410) is connected to the half pipe (100). The pushing member (410) is connected to the clamping block (420) to push the clamping block (420) to slide, and the plurality of clamping blocks (420) jointly clamp and fix the conical top cover (310).

5. A pipe jacking casting mold according to claim 4, characterized in that: The pushing member (410) comprises a lead screw (411) and a slider (412); the lead screw (411) is rotatably connected to the outside of the half pipe (100); the slider (412) is threadedly connected to the lead screw (411); and the slider (412) is fixedly connected to the clamping block (420) to drive the clamping block (420) to slide.

6. A pipe jacking casting mold according to claim 4, characterized in that: A scraper plate (500) is fixedly connected to one of the clamping blocks (420), and the scraper plate (500) abuts against the circumferential surface of the conical top cover (310).

7. A pipe jacking casting mold according to claim 6, characterized in that: A fixing block (600) is provided at the top of the conical top cover (310), the conical top cover (310) is rotatably connected below the fixing block (600), a power piece (610) is provided on the fixing block (600), and the power piece (610) is connected to the conical top cover (310) to drive the conical top cover (310) to rotate.

8. The jacking pipe casting mold according to claim 1, characterized in that: Sealing pads are provided at the connection points of the two half pipes (100).

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