Accelerated cooling device for powder of coating tablet press
By setting electrode plates and electrode sheets in the cooling device of the paint tablet press, the water temperature of the water storage tank is monitored in real time, and the operation of the pump is controlled by using electrical signals, the problem of reducing cooling effect caused by excessive water temperature is solved, and stable and efficient powder coating cooling is achieved.
Patent Information
- Application Number
- CN202422174217.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing cooling devices cannot monitor the water temperature changes in the water storage tank in real time, resulting in too high water temperature, which cannot stably provide appropriate cooling conditions and reduce the cooling effect of powder coatings.
A powder accelerated cooling device for coating tablet press is designed. By setting electrode plates and electrode sheets in the water storage tank, the circulating pump and pump work is controlled by using electrical signals to realize real-time monitoring and regulation of water temperature and avoid excessive water temperature.
Real-time monitoring and adjustment of the water temperature of the water storage tank is realized, ensuring the stable cooling effect of powder coatings, and improving the reliability and efficiency of the cooling device.
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Figure CN223030186U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cooling devices, in particular to a powder accelerating cooling device for a coating tablet press. Background Technique
[0002] The processing steps of powder coatings are generally as follows: first, the raw materials are mixed and then melt-crosslinked by an extruder, and then the molten material is extruded by a tablet pressing device to form sheets. After cooling, it is crushed, ground and screened to obtain the finished powder coating. Therefore, a cooling device is required.
[0003] A Chinese patent with the publication number CN214521863U discloses a powder coating tablet press for accelerating cooling, including a frame. An extrusion device is arranged on the frame. A drum fan is arranged on one side of the conveyor belt close to the extrusion device. An installation cover is sleeved on the outer periphery of the drum fan. Support frames are arranged on both sides of the conveyor belt. A spreading device for accelerating cooling is arranged above the conveyor belt. In this application, a drum fan and a cooling fan are arranged above the conveyor belt to blow air on the coating to cool it down, which has the effect of accelerating the cooling and curing of the sheet-shaped coating.
[0004] However, there are still some problems with the above cooling device. In actual applications, the water temperature change in the water storage tank cannot be understood in real time, and the water temperature may be too high, so that suitable cooling conditions cannot be stably provided for the powder coating after tablet pressing, thereby reducing the cooling effect on it. Therefore, a powder accelerating cooling device for a coating tablet press is proposed for the above problems. Summary of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve the problems raised in the background technique, the utility model proposes a powder accelerating cooling device for a coating tablet press.
[0006] The technical solution adopted by the utility model to solve its technical problems is: The powder accelerating cooling device for a coating tablet press of the utility model includes a support frame. A water storage tank is fixedly connected between the two sides of the support frame. One side of the water storage tank is connected with a connection cavity. The top side of the connection cavity is connected with a connection cylinder. A sliding rod is slidably installed through the top end inside the connection cylinder. One end of the sliding rod is fixedly connected with a piston plate. The piston plate is slidably installed inside the connection cylinder. A compression spring is fixedly connected between the piston plate and the top side of the connection cylinder. The compression spring is sleeved on the outer wall of the sliding rod. A limiting plate is fixedly connected to the top side of the sliding rod. An electrode plate is installed on the top side of the limiting plate. An electrode piece is installed on the inner wall of the top side of the L-shaped plate above the electrode plate on the top side of the support frame, realizing the monitoring of the water temperature in the water storage tank and avoiding the reduction of the cooling effect on the powder coating after tablet pressing due to too high water temperature.
[0007] Preferably, a water storage tank is installed directly below the support frame. A circulation pipe is connected to the top side of the water storage tank. One end of the circulation pipe is connected to the storage tank. A circulation pump is installed on the outer wall of the circulation pipe. A delivery pipe is connected to one side of the storage tank. One end of the delivery pipe is connected to the water storage tank. A water pump is installed on the outer wall of the water storage tank, realizing the recycling of water.
[0008] Preferably, two rotating shafts are symmetrically and rotatably installed between the two sides of the support frame. Rotating rollers are installed on the outer walls of the rotating shafts. A conveyor belt is jointly and cooperatively connected to the outer walls of the rotating rollers. The storage tank is in contact with the inner wall of the top side of the conveyor belt. A conveying motor is installed on one side of the support frame. One end of the rotating shaft is cooperatively connected to the output end of the conveying motor, capable of continuously and stably conveying the coated powder after pressing.
[0009] Preferably, an installation frame is installed on one side of the support frame. Three T-shaped rods are equidistantly and slidably installed inside one side of the installation frame. A scraping plate is fixedly connected to one end of the T-shaped rod. The scraping plate is arranged in a fitting manner with the bottom side outer wall of the conveyor belt. Three buffer springs are equidistantly and fixedly connected between the scraping plate and the installation frame. The buffer springs are respectively sleeved on the outer walls of the T-shaped rods, capable of effectively cleaning the residual coated powder on the conveyor belt, keeping the conveyor belt clean, and improving the conveying efficiency.
[0010] Preferably, a cooling chamber is installed on the top side of the support frame. Two air supply covers are equidistantly installed on the top side of the cooling chamber. Rotating shafts are rotatably installed through the interiors of the air supply covers. Three fan blades are equidistantly installed on the outer wall of the bottom end of the rotating shaft, performing air cooling on the coated powder to improve the cooling efficiency.
[0011] Preferably, a driving wheel and a driven wheel are respectively installed on the outer wall of the rotating shaft, and the driving wheel and the driven wheel are cooperatively connected by a belt. A driving motor is installed inside one of the air supply covers. One end of the rotating shaft is cooperatively connected to the output end of the driving motor, enabling the fan blades to operate synchronously.
[0012] Preferably, support plates are symmetrically installed at the edges on both sides at one end of the top side of the support frame. Two connecting shafts are rotatably installed inside the support plates. A driving gear and a driven gear are respectively installed on the outer wall of one end of the connecting shafts, and the driving gear and the driven gear mesh with each other. Pressing rollers are installed on the outer walls of the connecting shafts. A servo motor is installed on one side of the support plate. One end of the connecting shaft is cooperatively connected to the output end of the servo motor, realizing the pressing operation on the powder coating.
[0013] Preferably, a control panel is installed on one side of the support frame. The control panel is electrically connected to the electrode plate, the electrode piece, the circulation pump, and the water pump, which is used for signal transmission to the electrode plate and the electrode piece, as well as operation control of the circulation pump and the water pump, improving the automation degree of the device.
[0014] The beneficial effects of the present utility model are as follows:
[0015] 1. When the water temperature of the present utility model rises, the water will expand and enter the connection cavity. As the water pressure increases, the piston plate is pushed to move upward along the connection cylinder, and the compression spring is compressed. The limit plate drives the electrode plate to approach the electrode piece. When the electrode plate contacts the electrode piece, an electrical signal is generated and transmitted to the control panel, and the control panel controls the operation of the circulation pump and the water extraction pump to achieve the adjustment of the water temperature and avoid the influence of too high water temperature on the cooling effect.
[0016] 2. When the conveyor belt runs in the present utility model, the scraper always fits against the bottom outer wall of the conveyor belt under the combined action of the buffer spring and the damper. The scraper scrapes off the powder or impurities remaining on the surface of the conveyor belt, keeps the conveyor belt clean, and ensures the cooling effect and the stability of transportation. Description of the Drawings
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0018] Figure 1 It is an isometric perspective structural schematic diagram of the present utility model;
[0019] Figure 2 It is a structural schematic diagram of the main body of the cooling device;
[0020] Figure 3 It is a structural schematic diagram of the water cooling component and the temperature monitoring component;
[0021] Figure 4 It is a structural schematic diagram of the air cooling component and the conveying component;
[0022] Figure 5 It is a structural schematic diagram of the tablet pressing component and the conveyor belt surface scraping component.
[0023] In the figure: 1, support frame; 2, water storage tank; 3, connection cavity; 4, connection cylinder; 5, sliding rod; 6, piston plate; 7, compression spring; 8, limiting plate; 9, electrode plate; 10, L-shaped plate; 11, electrode piece; 12, water storage tank; 13, circulation pipe; 14, circulation pump; 15, delivery pipe; 16, water pump; 17, rotating shaft; 18, rotating roller; 19, conveyor belt; 20, conveyor motor; 21, mounting bracket; 22, T-shaped rod; 23, scraper; 24, buffer spring; 25, cooling chamber; 26, air supply hood; 27, rotating shaft; 28, driving wheel; 29, driven wheel; 30, belt; 31, driving motor; 32, fan blade; 33, support plate; 34, connecting shaft; 35, driving gear; 36, driven gear; 37, pressing roller; 38, servo motor; 39, control panel. Detailed implementation manner
[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0025] Please refer to Figures 1-4As shown in the figure, the powder accelerated cooling device of the coating tablet press includes a support frame 1. A water storage tank 2 is fixedly connected between the two sides of the support frame 1. One side of the water storage tank 2 is connected to a connection cavity 3. The top side of the connection cavity 3 is connected to a connection cylinder 4. A sliding rod 5 is installed through the top end inside the connection cylinder 4. One end of the sliding rod 5 is fixedly connected to a piston plate 6. The piston plate 6 is slidably installed inside the connection cylinder 4. A compression spring 7 is fixedly connected between the piston plate 6 and the top side of the connection cylinder 4. The compression spring 7 is sleeved on the outer wall of the sliding rod 5. A limiting plate 8 is fixedly connected to the top side of the sliding rod 5. An electrode plate 9 is installed on the top side of the limiting plate 8. An L-shaped plate 10 is installed on the top side of the support frame 1. An electrode piece 11 is installed on the inner wall of the top side of the L-shaped plate 10 directly above the electrode plate 9. A water storage tank 12 is installed directly below the support frame 1. The top side of the water storage tank 12 is connected to a circulation pipe 13. One end of the circulation pipe 13 is connected to the water storage tank 2. A circulation pump 14 is installed on the outer wall of the circulation pipe 13. One side of the water storage tank 2 is connected to a delivery pipe 15. One end of the delivery pipe 15 is connected to the water storage tank 12. A water pump 16 is installed on the outer wall of the water storage tank 12. A control panel 39 is installed on one side of the support frame 1. During operation, in practical applications, the water temperature change in the water storage tank 2 cannot be understood in real time, and the water temperature may be too high, so that suitable cooling conditions cannot be stably provided for the powder coating after tablet pressing, thus reducing the cooling effect on it. When the water temperature in the water storage tank 2 rises, the water will expand and enter the connection cavity 3. As the water pressure increases, the piston plate 6 is pushed to move upward along the connection cylinder 4, and the compression spring 7 is compressed. The limiting plate 8 drives the electrode plate 9 to approach the electrode piece 11. When the electrode plate 9 contacts the electrode piece 11, an electrical signal is generated and transmitted to the control panel 39. The control panel 39 controls the operation of the circulation pump 14 and the water pump 16. The hot water is pumped from the water storage tank 2 into the water storage tank 12 through the circulation pipe 13 by the circulation pump 14. At the same time, the cold water in the water storage tank 12 is sent back to the water storage tank 2 through the delivery pipe 15 by the water pump 16. Ice cubes or cold water can be added to the water storage tank 12 to reduce the temperature of the water inside it, realizing the adjustment of the water temperature and avoiding the influence of too high water temperature on the cooling effect.
[0026] Please refer to Figures 1-5As shown in the figure, two rotating shafts 17 are symmetrically and rotatably installed between the two sides of the support frame 1. A rotating roller 18 is installed on the outer wall of the rotating shaft 17. A conveyor belt 19 is jointly and cooperatively connected to the outer walls of the rotating rollers 18. The water storage tank 2 is in contact with the top inner wall of the conveyor belt 19. A conveyor motor 20 is installed on one side of the support frame 1. One end of the rotating shaft 17 is cooperatively connected to the output end of the conveyor motor 20. An installation frame 21 is installed on one side of the support frame 1. Three T-shaped rods 22 are equidistantly and slidably installed inside one side of the installation frame 21. One end of the T-shaped rod 22 is fixedly connected to a scraper 23. The scraper 23 is arranged in a fitting manner with the bottom outer wall of the conveyor belt 19. Three buffer springs 24 are equidistantly and fixedly connected between the scraper 23 and the installation frame 21. The buffer springs 24 are respectively sleeved on the outer walls of the T-shaped rods 22. During operation, in order to ensure that the tablet pressing operation can be carried out stably and continuously, the raw materials after tablet pressing will fall onto the conveyor belt 19. The conveyor motor 20 is started to drive the rotating shaft 17 to rotate, so that the rotating roller 18 rotates accordingly, thereby driving the conveyor belt 19 to move. The conveyor belt 19 conveys the tablet pressings. Among them, the water storage tank 2 is made of stainless steel. During the conveying process, the bottom side of the powder tablet pressings is cooled by water through the conduction of the conveyor belt 19. When the conveyor belt 19 is running, the scraper 23 always fits with the bottom outer wall of the conveyor belt 19 under the combined action of the buffer spring 24 and the damper. The scraper 23 scrapes off the powder or impurities remaining on the surface of the conveyor belt 19, keeping the conveyor belt 19 clean and ensuring the cooling effect and the stability of the conveying.
[0027] Please refer to Figure 1 、 2 As shown in FIGS. 4, a cooling chamber 25 is installed on the top side of the support frame 1. Two air supply hoods 26 are equidistantly installed on the top side of the cooling chamber 25. A rotating shaft 27 is rotatably installed through the interior of each air supply hood 26. Three fan blades 32 are equidistantly installed on the outer wall of the bottom end of the rotating shaft 27. A driving wheel 28 and a driven wheel 29 are respectively installed on the outer wall of the rotating shaft 27, and the driving wheel 28 and the driven wheel 29 are cooperatively connected by a belt 30. A driving motor 31 is installed inside one of the air supply hoods 26. One end of the rotating shaft 27 is cooperatively connected to the output end of the driving motor 31. During operation, the tablet pressing device extrudes the molten material to form tablets. After cooling, it is pulverized, ground and sieved to obtain the finished powder coating. In order to improve the cooling effect, the driving motor 31 is started to drive one of the rotating shafts 27 to rotate. The driving wheel 28 on this rotating shaft 27 drives the driven wheel 29 to rotate through the belt 30, so that the other rotating shaft 27 also rotates synchronously. The rotating shaft 27 drives the fan blades 32 to rotate, generating a downward air flow to cool the surface of the powder tablet pressings passing through the cooling chamber 25 and accelerating the cooling process.
[0028] Please refer to Figure 1 、 5As shown in the figure, on both sides of one end of the top side of the support frame 1, support plates 33 are installed. Inside the support plates 33, two connecting shafts 34 are rotatably installed. On the outer wall of one end of each connecting shaft 34, a driving gear 35 and a driven gear 36 are respectively installed, and the driving gear 35 and the driven gear 36 mesh with each other. On the outer walls of the connecting shafts 34, pressing rollers 37 are installed. On one side of the support plate 33, a servo motor 38 is installed. One end of the connecting shaft 34 is in fit connection with the output end of the servo motor 38. During operation, in large-scale logistics transportation, the tableted powder coating can make more effective use of the transportation space and increase the quantity of goods transported each time. The powder raw material extruded by the extruder enters between the two pressing rollers 37. The servo motor 38 is started to drive the connecting shaft 34 to rotate. The driving gear 35 and the driven gear 36 mesh with each other, causing the two pressing rollers 37 to rotate towards each other to perform a tablet pressing operation on the powder coating.
[0029] Working principle: The powder raw material extruded by the extruder enters between the two pressing rollers 37. The servo motor 38 is started to drive the connecting shaft 34 to rotate. The driving gear 35 and the driven gear 36 mesh with each other, causing the two pressing rollers 37 to rotate towards each other to perform a tablet pressing operation on the powder coating.
[0030] The tableted raw material will fall onto the conveyor belt 19. The conveyor motor 20 is started to drive the rotating shaft 17 to rotate, causing the rotating roller 18 to rotate accordingly, thereby driving the conveyor belt 19 to move. The conveyor belt 19 conveys the tablets. Among them, the water storage tank 2 is made of stainless steel. During the conveying process, the bottom side of the powder tablets is cooled by water through the conduction of the conveyor belt 19. At the same time, the scraper 23 always fits against the outer wall of the bottom side of the conveyor belt 19 under the combined action of the buffer spring 24 and the damper. The scraper 23 scrapes off the powder or impurities remaining on the surface of the conveyor belt 19 to keep the conveyor belt 19 clean and ensure the cooling effect and the stability of the conveying.
[0031] The driving motor 31 is started to drive one of the rotating shafts 27 to rotate. The driving wheel 28 on this rotating shaft 27 drives the driven wheel 29 to rotate through the belt 30, so that the other rotating shaft 27 also rotates synchronously. The rotating shaft 27 drives the fan blades 32 to rotate, generating a downward airflow to perform air cooling on the surface of the powder tablets passing through the cooling chamber 25 and accelerating the cooling process.
[0032] When the water temperature in the water storage tank 2 rises, the water will expand and enter the connection cavity 3. As the water pressure increases, the piston plate 6 is pushed to move upward along the connection cylinder 4, and the compression spring 7 is compressed. The limit plate 8 drives the electrode plate 9 to approach the electrode piece 11. When the electrode plate 9 contacts the electrode piece 11, an electrical signal is generated and transmitted to the control panel 39. The control panel 39 controls the operation of the circulation pump 14 and the water extraction pump 16. The hot water is pumped from the water storage tank 2 into the water storage tank 12 through the circulation pipe 13 by the circulation pump 14. At the same time, the cold water in the water storage tank 12 is sent back to the water storage tank 2 through the delivery pipe 15 by the water extraction pump 16. Ice cubes or cold water can be added to the water storage tank 12 to reduce the temperature of the water inside it, so as to adjust the water temperature and avoid the influence of too high water temperature on the cooling effect.
[0033] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.
Claims
1. The powder accelerated cooling device for the coating tablet press is characterized by: The invention comprises a support frame (1), a water tank (2) is fixedly connected between two sides of the support frame (1), a connecting chamber (3) is connected to one side of the water tank (2), a connecting tube (4) is connected to the top side of the connecting chamber (3), a sliding rod (5) is slidably installed through the top of the connecting tube (4), a piston plate (6) is fixedly connected to one end of the sliding rod (5), the piston plate (6) is slidably installed inside the connecting tube (4), a compression spring (7) is fixedly connected between the piston plate (6) and the top side of the connecting tube (4), the compression spring (7) is sleeved on the outer wall of the sliding rod (5), a limiting plate (8) is fixedly connected to the top side of the sliding rod (5), an electrode plate (9) is installed on the top side of the limiting plate (8), an L-shaped plate (10) is installed on the top side of the support frame (1), and an electrode sheet (11) is installed on the inner wall of the top side of the L-shaped plate (10) located directly above the electrode plate (9).
2. The accelerated cooling device for coating tablet press powder according to claim 1, characterized in that: A water storage tank (12) is installed directly below the support frame (1), a circulation pipe (13) is connected to the top side of the water storage tank (12), one end of the circulation pipe (13) is connected to the water storage tank (2), a circulation pump (14) is installed on the outer wall of the circulation pipe (13), a delivery pipe (15) is connected to one side of the water storage tank (2), one end of the delivery pipe (15) is connected to the water storage tank (12), and a water pump (16) is installed on the outer wall of the water storage tank (12).
3. The accelerated cooling device for coating tablet press powder according to claim 2, characterized in that: Two rotating shafts (17) are symmetrically mounted on both sides of the support frame (1), and rotating rollers (18) are mounted on the outer walls of the rotating shafts (17). A conveyor belt (19) is cooperatively connected to the outer walls of the rotating rollers (18). The water storage tank (2) contacts the inner wall of the top side of the conveyor belt (19). A conveying motor (20) is mounted on one side of the support frame (1), and one end of the rotating shaft (17) is cooperatively connected to the output end of the conveying motor (20).
4. The accelerated cooling device for coating tablet press powder according to claim 3, characterized in that: A mounting frame (21) is mounted on one side of the support frame (1), three T-shaped rods (22) are equidistantly slidably mounted inside one side of the mounting frame (21), a scraper (23) is fixedly connected to one end of the T-shaped rod (22), the scraper (23) is arranged to fit the outer wall of the bottom side of the conveyor belt (19), and three buffer springs (24) are equidistantly fixedly connected between the scraper (23) and the mounting frame (21), and the buffer springs (24) are respectively sleeved on the outer walls of the T-shaped rods (22).
5. The device for accelerating cooling powder of a coating tablet press according to claim 4, characterized in that: A cooling bin (25) is installed on the top side of the support frame (1), two air supply covers (26) are installed equidistantly on the top side of the cooling bin (25), a rotating shaft (27) is installed rotatably through the interior of each of the air supply covers (26), and three fan blades (32) are installed equidistantly on the outer wall of the bottom end of the rotating shaft (27).
6. The device for accelerating cooling powder of a coating tablet press according to claim 5, characterized in that: A driving wheel (28) and a driven wheel (29) are respectively mounted on the outer wall of the rotating shaft (27), and the driving wheel (28) and the driven wheel (29) are connected via a belt (30). A driving motor (31) is mounted inside one of the air supply covers (26), and one end of the rotating shaft (27) is connected to the output end of the driving motor (31).
7. The device for accelerating cooling powder of a coating tablet press according to claim 5, characterized in that: A support plate (33) is installed at both side edges of one end of the top side of the support frame (1), and two connecting shafts (34) are rotatably installed inside the support plate (33). A driving gear (35) and a driven gear (36) are respectively installed on the outer wall of one end of the connecting shaft (34), and the driving gear (35) and the driven gear (36) are meshed with each other. A sheet pressing roller (37) is installed on the outer wall of each connecting shaft (34). A servo motor (38) is installed on one side of the support plate (33), and one end of the connecting shaft (34) is cooperatively connected to the output end of the servo motor (38).
8. The device for accelerating cooling powder of a coating tablet press according to claim 7, characterized in that: A control panel (39) is installed on one side of the support frame (1); the control panel (39) is electrically connected to the electrode plate (9) and the electrode sheet (11) as well as the circulation pump (14) and the water pump (16), and is used for signal transmission to the electrode plate (9) and the electrode sheet (11), and for operating and controlling the circulation pump (14) and the water pump (16).
Citation Information
Patent Citations
Powder coating tablet press capable of accelerating cooling
CN214521863U