Pin pressing equipment for automobile plastic part
By designing a pin pressing device that combines the downward pressure device and infrared distance sensor, the problem of underpressure bonding of manual pressing into the pin is solved, and accurate detection and alarm of the downward pressure depth of the pin is achieved, ensuring the quality and efficiency of the production process.
Patent Information
- Application Number
- CN202421898965.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-06
AI Technical Summary
During the assembly of automotive plastic parts, when the pin is manually pressed into the connecting hole, the problem of underpressure is prone to occur, resulting in the pin pressing depth too low and the lack of effective detection and warning mechanisms, resulting in the mixing of defective products and qualified products.
A pin pressing device for automotive plastic parts is designed, and the pressure down device is combined with an infrared distance sensor. The pressure down device drives the pressure block back and forth in the vertical direction through the driving device, presses the pin into the through hole. The infrared distance sensor detects the depth of the pin, and generates an alarm signal through the control unit and an alarm, and an alarm sound is emitted when the depth is too small.
It effectively reduces the work intensity of the staff, ensures the accuracy of the pin down depth, and promptly detects and deals with defective products, avoids mixing with good products, and improves production efficiency and product quality.
Smart Images

Figure CN223030400U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile plastic part assembly, and particularly relates to a pin pressing device for automobile plastic parts. Background Technique
[0002] With the increase of labor costs, more and more manufacturers develop automated equipment independently to assist production, so as to reduce labor costs and improve production efficiency at the same time.
[0003] In the process of industrial production, post-processing of products is required. For example, pins need to be pressed into products. For example, for a plastic connecting rod plate used in an automobile, pins need to be installed in the connecting holes of the plastic connecting rod plate. However, since there are strict requirements for the depth of the pins pressed into the connecting holes, currently, when manually pressing the pins into the connecting holes, the problem of under-pressing is likely to occur, that is, the problem that the depth of the pins pressed into the connecting holes is too low is likely to occur. However, after the problem of too low pressing depth occurs, due to the lack of prompt, it is not easy for the staff to find, which leads to the mixing of defective products and qualified products. Summary of the Utility Model
[0004] The main purpose of the utility model is to provide a pin pressing device for automobile plastic parts, aiming to solve the problems in the background technique.
[0005] To achieve the above purpose, the technical solution of the utility model is as follows:
[0006] The utility model discloses a pin pressing device for automobile plastic parts, including:
[0007] A working platform;
[0008] A profiling die, the profiling die is placed on the working platform, the profiling die has a through-hole part, and the through-hole part is used to be vertically aligned with the connecting hole of the automobile plastic part;
[0009] A downward pressing device, the downward pressing device includes a driving device and a pressing block, the driving device and the pressing block are both located above the profiling die, and the driving device drives the pressing block to reciprocate vertically to press the pin into the through-hole part;
[0010] An infrared distance sensor, the distance sensor is arranged below the through-hole part to detect the distance between its sensing end and the bottom of the pin;
[0011] A control unit and an alarm. The control unit is electrically connected to the infrared distance sensor and the alarm respectively. When the infrared distance sensor detects that the distance between its sensing end and the bottom of the pin is greater than a preset distance, the infrared distance sensor generates an overvoltage signal and transmits the overvoltage signal to the control unit. After receiving the overvoltage signal, the control unit generates an alarm signal and transmits the alarm signal to the alarm. After receiving the alarm signal, the alarm emits an alarm sound.
[0012] Compared with the prior art, the utility model innovatively uses a pressing device to replace manual pressing of the pin, reducing the work intensity of the staff; and uses an infrared distance sensor to monitor the pressing depth of the pin. When the infrared distance sensor detects that the distance between its sensing end and the bottom of the pin is greater than a preset distance, the alarm emits an alarm sound, reminding the staff that the pressing depth of the pin is too small, effectively ensuring that the staff can timely discover defective products, re-press the defective products in time or separate the defective products from the non-defective products in time, and concentrate the defective products for subsequent processing.
[0013] In a preferred embodiment, the pressing device further includes a reference plate. The driving end of the driving device is connected to the reference plate. The pin pressing device for automotive plastic parts further includes an adjusting strip. The adjusting strip passes through the reference plate and is threadedly connected to the reference plate. The pressing block is installed at one end of the adjusting strip and is located below the reference plate.
[0014] In a preferred embodiment, the pin pressing device for automotive plastic parts further includes a first limit post and a second limit post; the first limit post and the second limit post are arranged vertically and aligned; wherein, the first limit post is installed on the reference plate and protrudes below the reference plate, and the second limit post is installed on the working platform.
[0015] In a preferred embodiment, the first limit post is threadedly connected to the reference plate.
[0016] In a preferred embodiment, the driving device is a cylinder. The cylinder drives the reference plate to move up and down reciprocally; bearings are installed at the four corners of the reference plate; each bearing passes through a column, and the column is installed on the working platform.
[0017] In a preferred embodiment, a storage room is provided below the working platform.
[0018] For better understanding and implementation, the following figure details the present utility model in conjunction with the accompanying drawings. Description of the Drawings
[0019] The accompanying drawings described herein are used to provide a further understanding of the present utility model and form a part of this application. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and shall not constitute an improper limitation to the present utility model. In the drawings:
[0020] Figure 1 is the structural diagram of the pin pressing device for automotive plastic parts of the present utility model;
[0021] Figure 2 is Figure 1 the enlarged view of A in
[0022] Figure 3 is the structural diagram of the profiling die of the present utility model;
[0023] Figure 4 is the schematic diagram of the electrical connection of the infrared distance sensor, control unit, and alarm of the present utility model.
[0024] Explanation of reference numerals:
[0025] 1 - working platform, 2 - profiling die, 21 - through hole part, 3 - downward pressing device, 31 - driving device, 32 - pressing block, 33 - reference plate, 34 - height adjusting bar, 4 - infrared distance sensor, 5 - control unit, 6 - alarm, 71 - first limiting post, 72 - second height limiting post, 81 - bearing, 82 - column, 9 - storage room, 10 - automotive plastic part, B - pin. Detailed implementation manners
[0026] In order to better elaborate the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0027] It should be clear that the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the embodiments of this application.
[0028] The terms used in the embodiments of this application are only for the purpose of describing specific embodiments and are not intended to limit the embodiments of this application. The singular forms of "a", "the", and "said" used in the embodiments of this application and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more of the associated listed items.
[0029] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "vertical", "horizontal", "front", "rear", "left", "right", "perpendicular", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. These are only for facilitating the description of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the protected content of the present utility model.
[0030] Combined with Figures 1 to 4 As shown, the present utility model discloses a pin pressing device for automotive plastic parts, including:
[0031] A working platform 1;
[0032] A profiling die 2, the profiling die 2 is placed on the working platform 1, the profiling die 2 has a through-hole part 21, and the through-hole part 21 is used to be vertically aligned with the connection hole of the automotive plastic part 10;
[0033] A downward pressing device 3, the downward pressing device 3 includes a driving device 31 and a pressing block 32. Both the driving device 31 and the pressing block 32 are located above the profiling die 2. The driving device 31 drives the pressing block 32 to reciprocate in the vertical direction for pressing the pin B into the through-hole part 21;
[0034] An infrared distance sensor 4, the distance sensor is arranged below the through-hole part 21 for detecting the distance between its sensing end and the bottom of the pin;
[0035] A control unit 5 and an alarm 6. The control unit 5 is electrically connected to the infrared distance sensor 4 and the alarm 6 respectively. When the infrared distance sensor 4 detects that the distance between its sensing end and the bottom of the pin is greater than a preset distance, the infrared distance sensor 4 generates an overpressure signal and transmits the overpressure signal to the control unit 5. After receiving the overpressure signal, the control unit 5 generates an alarm signal and transmits the alarm signal to the alarm 6. After receiving the alarm signal, the alarm 6 emits an alarm sound.
[0036] Compared with the prior art, the present utility model innovatively uses the downward pressing device 3 to replace manual work for pressing the pin, reducing the working intensity of the staff; and uses the infrared distance sensor 4 to monitor the pressing depth of the pin. When the infrared distance sensor 4 detects that the distance between its sensing end and the bottom of the pin is greater than a preset distance, the alarm 6 emits an alarm sound to remind the staff that the pressing depth of the pin is too small, effectively ensuring that the staff can timely discover defective products, re-press the defective products in time or separate the defective products from the qualified products in time, and centrally process the defective products subsequently.
[0037] It should be noted that in this application, before the pin pressing device works, it is necessary for the operator to manually place the automotive plastic part on the profiling die 2 and pre-insert the end of the pin into the through hole. At this time, the through hole and the end of the pin are tightly fitted to prevent the pin from falling off.
[0038] In one embodiment, since the automotive plastic part has multiple connection holes and multiple pins need to be installed, and the height positions of the multiple connection holes are different. To facilitate the equipment debugger to adjust the height of the pressing block 32; the pressing device 3 further includes a reference plate 33, the driving end of the driving device 31 is connected to the reference plate 33, and the pin pressing device for the automotive plastic part further includes an adjusting bar 34. The adjusting bar 34 passes through the reference plate 33 and is threadedly connected to the reference plate 33. The pressing block 32 is installed at one end of the adjusting bar 34 and is located below the reference plate 33. By adjusting the height position of the adjusting bar 34 relative to the reference plate 33, the position of the pressing block 32 can be adjusted, so that the equipment debugger can quickly adjust the height position of the pressing block 32 until the pressing block 32 can press the pin into the required depth, and then use a nut fastener to further fix the position of the adjusting bar 34 to prevent the adjusting bar 34 from loosening.
[0039] Furthermore, the pin pressing device for the automotive plastic part further includes a first limit post 71 and a second limit post; the first limit post and the second limit post are arranged vertically and aligned; wherein, the first limit post is installed on the reference plate 33 and protrudes below the reference plate 33, and the second limit post is installed on the working platform 1. During pressing, the air cylinder drives the reference plate 33 and the first limit post 71 to descend. When the first limit post 71 abuts against the second height limit post 72, the air cylinder can no longer drive the reference plate 33 and the first limit post 71 to descend. In this application, through the abutment of the first limit post 71 and the second height limit post 72, the extension stroke of the air cylinder can be kept constant, that is, the height position of the reference plate 33 can be fixed, and the lowest position of the pressing block 32 for each pressing is also fixed.
[0040] Furthermore, the first limit post is threadedly connected to the reference plate 33 to adjust the extension stroke of the air cylinder by adjusting the height position of the first limit post 71 relative to the reference plate 33, and cooperate with the position of the adjusting bar 34 to adjust the height position of the pressing block after the air cylinder extends. After adjusting the position of the first limit post, use a nut fastener to fix the position of the first limit post to prevent the first limit post from loosening.
[0041] Further, the driving device 31 is a cylinder, and the cylinder drives the reference plate 33 to reciprocate up and down; bearings 81 are installed at the four corners of the reference plate 33; each bearing 81 is inserted through a column 82, and the column 82 is installed on the working platform 1. Through the limiting effect of the four columns 82 on the reference plate 33, the reference plate 33 is kept horizontal, effectively avoiding the inclination of the pressing block 32 due to the inclination of the reference plate 33, ensuring that the pressing block 32 presses the pin in the vertical direction, and improving the assembly quality of the pin.
[0042] In one embodiment, to facilitate employees to store items, a storage room 9 is provided below the working platform 1.
[0043] The above description is an explanation of the present invention, not a limitation of the invention. The scope defined by the present invention is referred to the claims. Within the protection scope of the present invention, any form of modification can be made.
[0044] The present invention is not limited to the above embodiments. If various changes or deformations to the present invention do not depart from the spirit and scope of the present invention, and if these changes and deformations belong to the scope of the claims of the present invention and equivalent technical scope, then the present invention also intends to include these changes and deformations.
Claims
1. A pin pressing device for automobile plastic parts, characterized in that: include: Work platform; A profiling die, the profiling die is placed on the working platform, the profiling die has a through hole portion, and the through hole portion is used to align with the connecting hole of the automobile plastic part up and down; A pressing device, comprising a driving device and a pressing block, wherein the driving device and the pressing block are both located above the profiling die, and the driving device drives the pressing block to reciprocate in a vertical direction to press the pin into the through hole; An infrared distance sensor, the distance sensor is arranged below the through hole portion and is used to detect the distance between its sensing end and the bottom of the pin; A control unit and an alarm, wherein the control unit is electrically connected to the infrared distance sensor and the alarm respectively, and when the infrared distance sensor detects that the distance between its sensing end and the bottom of the pin is greater than a preset distance, the infrared distance sensor generates an overvoltage signal and transmits the overvoltage signal to the control unit. After receiving the overvoltage signal, the control unit generates an alarm signal and transmits the alarm signal to the alarm. After receiving the alarm signal, the alarm sounds an alarm.
2. The pin pressing device for automobile plastic parts according to claim 1, characterized in that: The pressing device also includes a reference plate, and the driving end of the driving device is connected to the reference plate. The pin pressing device for automotive plastic parts also includes a height adjustment bar, which is passed through the reference plate and threadedly connected to the reference plate. The pressing block is installed at one end of the height adjustment bar and is located below the reference plate.
3. The pin pressing device for automobile plastic parts according to claim 2, characterized in that: The pin pressing device for automotive plastic parts also includes a first limiting column and a second limiting column; the first limiting column and the second limiting column are aligned up and down; wherein the first limiting column is installed on the reference plate and protrudes below the reference plate, and the second limiting column is installed on the working platform.
4. The pin pressing device for automobile plastic parts according to claim 3, characterized in that: The first limiting column is threadedly connected to the reference plate.
5. The pin pressing device for automobile plastic parts according to claim 2, characterized in that: The driving device is a cylinder, and the cylinder drives the reference plate to reciprocate up and down; Bearings are installed at the four corners of the reference plate; each of the bearings is passed through a column, and the column is installed on the working platform.
6. The pin pressing device for automobile plastic parts according to claim 1, characterized in that: A storage room is arranged below the working platform.