Non-woven fabric raw material feeding device

By setting up pressure difference detection components and locking components in the non-woven raw material loading device, the pressure difference fluctuation and assembly complexity problems are solved, and the stability and efficiency of the non-woven raw material loading process is achieved, yield and quality are improved, and the assembly process is simplified.

CN223031825UActive Publication Date: 2025-06-27CENT ALLIANCE NONWOVEN CO LTD
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Patent Information

Application Number
CN202422134525.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-27
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

During the use of the existing non-woven raw material loading device, the pressure difference fluctuates due to changes in raw material viscosity and fluidity, affecting the stable flow and uniform distribution of raw materials, reducing the yield and quality; at the same time, the number of bolts during the assembly process is large, which increases the operating steps and workload.

Method used

A non-woven raw material loading device is designed, and by setting up a pressure difference detection component and locking component, real-time monitoring and adjustment of the pressure difference is achieved, and the assembly process is simplified. The pressure difference detection component includes a pressure sensor, a controller and a solenoid valve, which can adjust the opening degree of the solenoid valve according to the pressure difference to ensure stable flow of raw materials; the locking component simplifies the disassembly and assembly process of the pressure difference detection component through the coordination of the screw and the annular seat.

Benefits of technology

By monitoring and adjusting the pressure difference in real time, the stability and uniformity of the feeding process of non-woven raw materials is achieved, and the yield and quality are improved. At the same time, the assembly process is simplified and the workload of staff is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-woven fabric raw material feeding device, and relates to the technical field of non-woven fabric production. The device comprises a material barrel, a valve is connected to the peripheral side wall of a discharging pipe communicated with the lower surface of the material barrel, a controller is connected to the peripheral side wall of the material barrel, a pressure difference detection assembly is arranged at the lower end of the discharging pipe, and a movable cylinder in the pressure difference detection assembly abuts against the lower end of the discharging pipe. An upper communicating pipe communicated with the movable cylinder is inserted into the discharging pipe, the lower end of a fixed cylinder arranged at the lower end of the movable cylinder is communicated with a lower communicating pipe, and the peripheral side wall of the lower communicating pipe is connected with an electromagnetic valve; a locking assembly is arranged at the lower end of the lower communicating pipe. According to the non-woven fabric feeding device, the pressure difference detection assembly is arranged, the pressure difference in the non-woven fabric raw material feeding process is detected in real time, the feeding speed of non-woven fabric raw materials can be conveniently and accurately adjusted, the locking assembly is arranged, the operation steps of dismounting and mounting the pressure difference detection assembly are effectively simplified, and the dismounting and mounting workload is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of non-woven fabric production, and particularly relates to a feeding device for non-woven fabric raw materials. Background Technique

[0002] Non-woven fabric refers to a fabric made of fibers arranged in a directional or random manner through friction, entanglement, adhesion, or a combination of these methods; the production raw materials of non-woven fabric include polypropylene, polyester, polyamide fiber, polyacrylonitrile fiber, and viscose fiber, etc.

[0003] During the production process of non-woven fabric, it is necessary to operate the feeding device for raw materials to perform the feeding operation. The structure of the feeding device for raw materials includes: a material barrel, a barrel cover, a feeding hopper, a support leg, a base plate, a discharge pipe, and a valve, etc. The non-woven fabric raw materials are introduced into the interior of the material barrel through the feeding hopper, and the valve is opened to enable the non-woven fabric inside the material barrel to be discharged through the discharge pipe, so as to achieve the purpose of feeding non-woven fabric raw materials.

[0004] However, it still has the following drawbacks in actual use:

[0005] 1. For the existing feeding device for non-woven fabric raw materials, during the use process, due to the changes in factors such as the viscosity and fluidity of the raw materials, the pressure difference during the feeding process is prone to fluctuate, which is not convenient for ensuring the stable flow and uniform distribution of the raw materials, and will reduce the output and quality of non-woven fabric.

[0006] 2. For the existing feeding device for non-woven fabric raw materials, during the assembly process, especially when connecting adjacent pipes, flange plates are connected to the ends of two adjacent pipes, and bolts are rotated to lock and connect the two flange plates to complete the connection between two adjacent pipes. However, due to the large number of bolts, the operation steps will be increased, and the workload of the staff will be increased.

[0007] Therefore, we provide a feeding device for non-woven fabric raw materials to solve the above problems. Content of the Utility Model

[0008] The purpose of the utility model is to provide a feeding device for non-woven fabric raw materials, which solves the problems that the existing feeding device for non-woven fabric raw materials is not convenient to adjust the pressure difference according to the actual situation and has a large assembly workload by setting a pressure difference detection component and a locking component.

[0009] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0010] The utility model relates to a feeding device for non-woven fabric raw materials, which comprises a material barrel. A valve is connected to the peripheral side wall of a discharge pipe communicated with the lower surface of the material barrel. A controller is connected to the peripheral side wall of the material barrel. A pressure difference detection component is arranged at the lower end of the discharge pipe. A movable cylinder in the pressure difference detection component abuts against the lower end of the discharge pipe. An upper communicating pipe communicated with the movable cylinder is inserted into the interior of the discharge pipe. A lower communicating pipe is communicated with the lower end of a fixed cylinder arranged at the lower end of the movable cylinder. An electromagnetic valve is connected to the peripheral side wall of the lower communicating pipe. An upper placement groove formed in the fixed cylinder sleeves the movable cylinder. A wire hole is formed in the lower surface of the fixed cylinder. A pressure sensor is connected to the inner bottom of the upper placement groove. A spring connected to the pressure sensor has an upper end connected to a contact rod. The upper end of the contact rod is connected to the inner top of a lower placement groove formed in the lower end of the movable cylinder. A locking component is arranged at the lower end of the lower communicating pipe. A discharge pipe is communicated with the lower end of a movable sleeve in the locking component. The movable sleeve sleeves the outer peripheral side of the lower communicating pipe. An annular seat is sleeved on the outer peripheral side of the movable sleeve. A screw rod is rotatably connected to the interior of a bearing connected to the annular seat by interference fit. A screw barrel threadedly connected to the peripheral side of the screw rod has an upper end connected to the lower surface of the material barrel.

[0011] The utility model is further arranged such that an electrical connection is established between the output end of the pressure sensor and the input end of the controller, and an electrical connection is established between the output end of the controller and the input end of the electromagnetic valve.

[0012] The utility model is further arranged such that a guide rod is connected to the inner bottom of the upper placement groove, and a spring sleeved on the peripheral side wall of the guide rod has an upper end connected to the lower surface of the movable cylinder.

[0013] The utility model is further arranged such that a sleeve is sleeved on the peripheral side wall of a movable rod connected to the annular seat, and the upper end of the sleeve is connected to the lower surface of the material barrel.

[0014] The utility model is further arranged such that bolts are threadedly connected to a base plate arranged below the material barrel, and hydraulic rods connected to the lower ends of hydraulic cylinders symmetrically connected to the lower surface of the material barrel are connected to the base plate at their lower ends.

[0015] The utility model is further arranged such that a stirring component is arranged on a barrel cover connected to the material barrel. A motor in the stirring component is connected to the barrel cover. A stirring shaft connected to the lower surface of the motor is rotatably connected to the barrel cover. Stirring frames are connected to the peripheral side wall of the stirring shaft.

[0016] The utility model is further arranged such that there are three stirring frames, and the stirring frames are in a U shape.

[0017] The utility model is further arranged such that a plug is connected to a feed hopper communicated with the barrel cover, and a pneumatic valve is connected to the peripheral side wall of an exhaust pipe communicated with the barrel cover.

[0018] The utility model has the following beneficial effects:

[0019] 1. By setting a pressure difference detection component, during the feeding process of the non-woven fabric raw material, the upper communication pipe is applied with an upward pressure, causing the movable cylinder to move downward, the insertion rod to squeeze the spring downward. Meanwhile, the pressure sensor detects the pressure signal. When the pressure difference is large, the controller controls the solenoid valve to increase the opening degree of the solenoid valve. When the pressure difference is small, the opening degree of the solenoid valve is reduced, realizing the real-time monitoring of the feeding process of the non-woven fabric raw material, accurately adjusting the feeding rate of the non-woven fabric raw material, making the feeding of the non-woven fabric raw material more stable, and improving the automation degree of the feeding of the non-woven fabric raw material at the same time.

[0020] 2. By setting a locking component, when the staff rotates the screw clockwise, the screw rotates clockwise and moves downward, the movable rod moves downward, the annular seat moves downward, and the movable sleeve moves downward away from the lower communication pipe, releasing the position limitation on the pressure difference detection component; conversely, the position of the pressure difference detection component is limited, simplifying the working steps during the disassembly and assembly of the pressure difference detection component and reducing the workload of the staff.

[0021] Of course, it is not necessary for any product implementing the utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below.

[0023] Figure 1 Is a three-dimensional schematic diagram of a non-woven fabric raw material feeding device Figure 1 ;

[0024] Figure 2 Is a three-dimensional schematic diagram of a non-woven fabric raw material feeding device Figure 2 ;

[0025] Figure 3 Is an exploded schematic diagram of the discharge hopper and the pressure difference detection component Figure 1 ;

[0026] Figure 4 Is an exploded schematic diagram of the discharge hopper and the pressure difference detection component Figure 2 ;

[0027] Figure 5 Is a connection schematic diagram of the lower communication pipe and the locking component;

[0028] Figure 6 Is a connection schematic diagram of the barrel cover and the stirring component;

[0029] Figure 7It is a schematic diagram of signal transmission for a pressure sensor, a controller, and a solenoid valve.

[0030] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0031] 1 - material barrel, 101 - controller, 102 - barrel cover, 103 - exhaust pipe, 103a - pneumatic valve, 104 - feed hopper, 104a - plug, 105 - hydraulic cylinder, 105a - hydraulic rod, 106 - base plate, 106a - bolt, 107 - discharge pipe, 107a - valve, 2 - stirring assembly, 201 - motor, 201a - stirring shaft, 201b - stirring frame, 3 - locking assembly, 301 - annular seat, 301a - movable sleeve, 301b - discharge pipe, 301c - bearing, 302 - screw barrel, 302a - screw, 303 - sleeve, 303a - movable rod, 4 - pressure difference detection assembly, 401 - fixed cylinder, 401a - upper placement groove, 401b - wire hole, 402 - lower communication pipe, 402a - solenoid valve, 403 - movable cylinder, 403a - upper communication pipe, 403b - lower placement groove, 404 - guide rod, 404a - spring, 405 - contact rod, 405a - pressure sensor. Detailed implementation manners

[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

[0033] Embodiment 1

[0034] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 7 The present invention is a feeding device for non - woven fabric raw materials, including a material barrel 1. A pressure difference detection assembly 4 is arranged below the material barrel 1. The pressure difference detection assembly 4 includes a fixed cylinder 401, a lower communication pipe 402, a solenoid valve 402a, a movable cylinder 403, an upper communication pipe 403a, a contact rod 405, and a pressure sensor 405a. By detecting the pressure difference during the feeding of non - woven fabric raw materials with the provided pressure sensor 405a, the opening degree of the solenoid valve 402a is adjusted to make the non - woven fabric raw materials flow stably and be evenly distributed.

[0035] Specifically, a controller 101 is connected to the peripheral side wall of the material barrel 1. The model of the controller 101 is STM32F103VCT6. The lower surface of the material barrel 1 is communicated with a discharge pipe 107. A valve 107a is communicated with the peripheral side wall of the discharge pipe 107. The upper connecting pipe 403a is inserted into the lower end of the discharge pipe 107, and the lower end of the upper connecting pipe 403a is communicated with a movable cylinder 403. A lower placement groove 403b is formed on the lower surface of the movable cylinder 403. A contact rod 405 is connected to the inner top of the lower placement groove 403b, and the lower end of the contact rod 405 is connected with a pressure sensor 405a through a spring 404a. The model of the pressure sensor 405a is MPX2010. A fixed cylinder 401 is arranged below the movable cylinder 403, and the upper placement groove 401a formed on the fixed cylinder 401 is sleeved with the movable cylinder 403. The pressure sensor 405a is connected to the inner bottom of the upper placement groove 401a. A guide rod 404 is connected to the inner bottom of the upper placement groove 401a. The upper end of the spring 404a sleeved on the peripheral side wall of the guide rod 404 is connected to the lower surface of the movable cylinder 403. The lower surface of the fixed cylinder 401 is communicated with a lower connecting pipe 402. An electromagnetic valve 402a is connected to the peripheral side wall of the lower connecting pipe 402. The model of the electromagnetic valve 402a is 4m210-08. A wire hole 401b is formed on the lower surface of the fixed cylinder 401. The output end of the pressure sensor 405a is electrically connected to the input end of the controller 101, and the output end of the controller 101 is electrically connected to the input end of the electromagnetic valve 402a;

[0036] Further, the movable cylinder 403 has a hollow structure, the fixed cylinder 401 has a hollow structure, and the three guide rods 404 are arranged in an isosceles triangle;

[0037] The operation process of this embodiment is as follows: Open the valve 107a, and the non-woven fabric raw materials inside the material barrel 1 move downward into the inside of the discharge pipe 107. The non-woven fabric raw materials inside the discharge pipe 107 move downward and impact the upper connecting pipe 403a. The spring 404a contracts, the upper connecting pipe 403a and the movable cylinder 403 move downward, the contact rod 405 moves downward, the pressure sensor 405a detects the pressure exerted by the contact rod 405 on the spring 404a, and transmits the pressure signal to the controller 101 for processing. When the pressure value is greater than the critical value, that is, the pressure difference is large, the controller 101 issues an instruction to the electromagnetic valve 402a, and the opening degree of the electromagnetic valve 402a decreases; when the pressure value is less than the critical value, that is, the pressure difference is small, the controller 101 issues an instruction to the electromagnetic valve 402a, and the opening degree of the electromagnetic valve 402a increases; meanwhile, the non-woven fabric raw materials pass through the upper connecting pipe 403a, the movable cylinder 403 and the fixed cylinder 401 and enter the inside of the lower connecting pipe 402.

[0038] Embodiment 2

[0039] Please refer to Figure 1 、 Figure 2 and Figure 5, on the basis of Specific Embodiment 1, a locking assembly 3 is provided. The locking assembly 3 includes an annular seat 301, a movable sleeve 301a, a discharge pipe 301b, a bearing 301c, a screw barrel 302, a screw rod 302a, a sleeve 303, and a movable rod 303a. By rotating the screw rod 302a, the height of the movable sleeve 301a is adjusted to lock or unlock the position of the pressure difference detection assembly 4, facilitating the disassembly and assembly of the pressure difference detection assembly 4;

[0040] Specifically, the movable sleeve 301a is sleeved on the peripheral side wall of the lower connecting pipe 402, and an annular seat 301 is sleeved on the outer peripheral side of the movable sleeve 301a. A screw rod 302a is rotatably connected to the annular seat 301 through a bearing 301c. A screw barrel 302 is threadedly connected to the peripheral side wall of the screw rod 302a. The upper end of the screw barrel 302 is connected to the lower surface of the material barrel 1. The movable rod 303a is connected to the annular seat 301, and a sleeve 303 is sleeved on the peripheral side wall of the movable rod 303a. The upper end of the sleeve 303 is connected to the lower surface of the material barrel 1. A base plate 106 is provided below the material barrel 1. A bolt 106a is threadedly connected to the base plate 106. A hydraulic cylinder 105 is connected to the lower surface of the material barrel 1. The lower end of the hydraulic cylinder 105 is connected to a hydraulic rod 105a. The lower end of the hydraulic rod 105a is connected to the base plate 106;

[0041] Furthermore, the two sleeves 303 are symmetrically arranged, the two hydraulic cylinders 105 are symmetrically arranged, and the three bolts 106a are arranged in an annular array;

[0042] The operation process of this embodiment is as follows: The non-woven fabric raw material entering the interior of the lower connecting pipe 402 enters the interior of the discharge pipe 301b through the movable sleeve 301a and is discharged. When the staff rotates the screw rod 302a clockwise, the screw rod 302a rotates clockwise and moves downward. The movable rod 303a moves downward, the annular seat 301 moves downward, the movable sleeve 301a moves downward, and the discharge pipe 301b moves downward until the movable sleeve 301a moves downward to a position where it is convenient to take out the upper connecting pipe 403a from the interior of the discharge pipe 107, realizing the disassembly of the pressure difference detection assembly 4; conversely, the placement of the pressure difference detection assembly 4 is completed.

[0043] Embodiment 3

[0044] Please refer to Figure 1 and Figure 6 , on the basis of Specific Embodiment 1 and Specific Embodiment 2, a stirring assembly 2 is provided. The stirring assembly 2 includes a motor 201, a stirring shaft 201a, and a stirring frame 201b. By controlling the motor 201, the stirring shaft 201a and the stirring frame 201b are driven to rotate, stirring and mixing the non-woven fabric raw material inside the material barrel 1 to make the components in the non-woven fabric raw material evenly distributed;

[0045] Specifically, a bucket cover 102 is connected to the material bucket 1. The motor 201 is connected to the bucket cover 102, and the lower surface of the motor 201 is connected to a stirring shaft 201a. The stirring shaft 201a is rotatably connected to the bucket cover 102. A stirring frame 201b is connected to the peripheral side wall of the stirring shaft 201a. A feed hopper 104 is communicated with the bucket cover 102. A plug 104a is threadedly connected to the feed hopper 104. An exhaust pipe 103 is communicated with the bucket cover 102. A pneumatic valve 103a is connected to the peripheral side wall of the exhaust pipe 103.

[0046] Furthermore, the three stirring frames 201b are arranged in a circular array, and the stirring frame 201b is U-shaped.

[0047] The operation process of this embodiment is as follows: The staff removes the plug 104a from the feed hopper 104, introduces the non-woven fabric raw material into the interior of the material bucket 1 through the feed hopper 104, starts the motor 201, the stirring shaft 201a rotates, and the stirring frame 201b rotates to stir the non-woven fabric raw material inside the material bucket 1.

[0048] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0049] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A non-woven fabric raw material feeding device, comprising a material barrel (1), wherein a valve (107a) is connected to the peripheral side wall of a discharge pipe (107) connected to the lower surface of the material barrel (1), and characterized in that: A controller (101) is connected to the peripheral side wall of the material barrel (1); a pressure difference detection assembly (4) is provided at the lower end of the discharge pipe (107); a movable cylinder (403) in the pressure difference detection assembly (4) is disposed against the lower end of the discharge pipe (107); an upper connecting pipe (403a) connected to the movable cylinder (403) is inserted into the interior of the discharge pipe (107); a fixed cylinder (401) disposed at the lower end of the movable cylinder (403) is connected to a lower connecting pipe (402); and a pressure difference detection assembly (44) is provided at the lower end of the fixed cylinder (401) disposed at the lower end of the movable cylinder (403). A solenoid valve (402a) is provided. An upper placement groove (401a) provided on the fixed cylinder (401) is sleeved with a movable cylinder (403). A wire hole (401b) is provided on the lower surface of the fixed cylinder (401). A pressure sensor (405a) is connected to the inner bottom of the upper placement groove (401a). The upper end of a spring (404a) connected to the pressure sensor (405a) is connected to a touch rod (405). The upper end of the touch rod (405) is connected to the inner top of a lower placement groove (403b) provided at the lower end of the movable cylinder (403). A locking assembly (3) is provided at the lower end of the lower connecting tube (402); the lower end of the movable sleeve (301a) in the locking assembly (3) is connected to a discharge pipe (301b); the movable sleeve (301a) is sleeved on the outer peripheral side of the lower connecting tube (402); an annular seat (301) is sleeved on the outer peripheral side of the movable sleeve (301a); a screw (302a) is rotatably connected inside a bearing (301c) that is interference-connected on the annular seat (301); and the upper end of a screw barrel (302) that is threadedly connected to the peripheral side of the screw (302a) is connected to the lower surface of the barrel (1).

2. A non-woven fabric raw material feeding device according to claim 1, characterized in that: The output end of the pressure sensor (405a) is electrically connected to the input end of the controller (101), and the output end of the controller (101) is electrically connected to the input end of the solenoid valve (402a).

3. The non-woven fabric raw material feeding device according to claim 1, characterized in that: The inner bottom of the upper placement groove (401a) is connected to a guide rod (404), and the upper end of a spring (404a) sleeved on the peripheral side wall of the guide rod (404) is connected to the lower surface of the movable cylinder (403).

4. The nonwoven fabric raw material feeding device according to claim 1, characterized in that: A sleeve (303) is sleeved on the peripheral side wall of the movable rod (303a) connected to the annular seat (301), and the upper end of the sleeve (303) is connected to the lower surface of the barrel (1).

5. The non-woven fabric raw material feeding device according to claim 4, characterized in that: A bolt (106a) is threadedly connected to a base plate (106) arranged below the barrel (1), and a hydraulic rod (105a) is connected to the lower end of a hydraulic cylinder (105) symmetrically connected to the lower surface of the barrel (1), and the lower end of the hydraulic rod (105a) is connected to the base plate (106).

6. A non-woven fabric raw material feeding device according to claim 5, characterized in that: A stirring assembly (2) is arranged on a barrel cover (102) connected to the material barrel (1); a motor (201) in the stirring assembly (2) is connected to the barrel cover (102); a stirring shaft (201a) connected to the lower surface of the motor (201) is rotatably connected to the barrel cover (102); and a stirring frame (201b) is connected to the peripheral side wall of the stirring shaft (201a).

7. A non-woven fabric raw material feeding device according to claim 6, characterized in that: Three stirring racks (201b) are provided, and the stirring racks (201b) are U-shaped.

8. The non-woven fabric raw material feeding device according to claim 6, characterized in that: The feed hopper (104) connected to the barrel cover (102) is connected to a screw plug (104a), and the peripheral side wall of the exhaust pipe (103) connected to the barrel cover (102) is connected to a pneumatic valve (103a).