Belt conveying structure of narrow-band sorting machine
By setting up an automatic lubrication device at the bottom of the transmission chain of the narrow-band sorter, automatic lubrication of the transmission chain is achieved, and the problem of manual lubrication in the prior art is solved, the degree of intelligence and conveying efficiency are improved, and energy consumption is reduced.
Patent Information
- Application Number
- CN202422317167.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The transmission chains of existing narrowband sorters require regular manual lubrication, resulting in low intelligence, increased operating resistance, affecting the conveying efficiency and increasing energy consumption.
A narrow belt conveyor structure of a narrow belt sorter including a frame, belt roller, transmission chain, motor, conveyor belt and automatic lubrication device is designed. An automatic lubrication device is provided at the bottom of the transmission chain, and automatic lubrication is achieved using lubricating gears and lubricating covers.
The automatic lubrication of the transmission chain is realized, which reduces manpower operation, improves the intelligence of the sorting line, reduces operating resistance, improves the transmission efficiency and reduces energy consumption.
Smart Images

Figure CN223032117U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of narrow - belt sorting machines, and particularly to a belt conveying structure of a narrow - belt sorting machine. Background Technique
[0002] The narrow - belt sorting machine transports mails or packages to the sorting device through a conveyor belt. The sorting device judges the distribution area to which the mails or packages belong according to the address information on the mails or packages, and then transports the mails to the corresponding sorting ports through a driving device, finally realizing automatic sorting, and is widely used in the material industry.
[0003] The existing patent application number: CN214988228U, a narrow - belt sorting machine with chain drive, includes a drive chain group that can be adaptively connected to a carrier and can transport the connected carrier, and a drive chain drive mechanism for driving the movement of the drive chain group. The drive chain group includes two drive chains that can be adaptively connected to the head and the tail of the machine; a guiding track that can be adapted to the drive chain is arranged between the head and the tail of the machine. The guiding track is supported on a gantry, and both ends of the guiding track are fixedly connected to the head and the tail of the machine respectively; after the drive chain drive mechanism drives the drive chains in the drive chain group to move in a cycle, the carrier adaptively connected to the drive chain can follow the drive chain in a cycle.
[0004] The above - mentioned patent records a narrow - belt sorting machine. The conveyor belt of this narrow - belt sorting machine is driven and operated by a chain as a whole. During the actual operation process, it is necessary to lubricate the drive chain of the conveyor belt regularly. If the lubrication and maintenance are lacking, the running resistance of the conveyor belt will increase, affecting the conveying efficiency, increasing energy consumption. The lubrication work of the conveyor belt is usually carried out manually, and the degree of intelligence is relatively low. Therefore, we propose a belt conveying structure of a narrow - belt sorting machine to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a belt conveying structure of a narrow - belt sorting machine to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model adopts the following technical solutions: A belt conveying structure of a narrow - belt sorting machine includes a frame, belt rollers, a drive chain, a motor, a conveyor belt, and an automatic lubrication device. A row of the belt rollers is rotatably installed inside the frame. The belt rollers are connected by a drive chain for transmission. A motor is installed at the rear end of the side of the frame, and the output end of the motor is connected to the end roller shaft of the belt roller. The conveyor belt is sleeved outside the belt roller.
[0007] Preferably, an automatic lubrication device is provided at the bottom of the transmission chain. The automatic lubrication device includes a bracket, a lubricating gear, a lubricating cover, a hose, a liquid storage tank, a tank opening, a two-way pump, a controller, and a lubricant. A bracket is bolted to the front end of the side of the frame. A lubricating gear is rotatably installed in the middle of the inner side of the bracket, and the lubricating gear meshes with the bottom of the transmission chain for driving. A lubricating cover is screwed to the middle of the inner side of the bracket. The lubricating cover covers the lower half of the surface of the lubricating gear but there is no direct contact between them. An opening is provided at the bottom end of the lubricating cover and communicated with a hose. A liquid storage tank is installed on the horizontal plate at the bottom of the inner side of the bracket. The end of the hose is communicated and installed to the inner bottom surface of the liquid storage tank. A tank opening is provided on the inclined surface at the front of the liquid storage tank. A two-way pump is communicated in the middle of the hose and the two-way pump is screwed to the inner side of the bracket. A controller is installed in the middle of the outer side of the bracket. The two-way pump is connected to the controller through a wire to establish a control connection. The liquid storage tank is filled with lubricant, and the two-way pump can pump the lubricant into the lubricating cover through the hose.
[0008] Preferably, the longitudinal cross-sectional shape of the lubricating cover is semi-circular.
[0009] Preferably, an air hole is provided at the top of the liquid storage tank.
[0010] Preferably, a meter counter is installed on the side of the lubricating cover, and the input shaft of the meter counter is connected to the axle of the lubricating gear.
[0011] Preferably, a liquid level sensor is installed on the side wall of the lubricating cover, and the liquid level sensor is connected to the controller through a wire to establish a data connection.
[0012] Preferably, when the automatic lubrication device is in a standby state, the lubricant inside the lubricating cover will be completely pumped out by the two-way pump and stored inside the liquid storage tank.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] By providing an automatic lubrication device at the bottom of the transmission chain, when the number of running circles of the transmission chain reaches the trigger threshold set by the controller, the controller starts the two-way pump. At this time, the two-way pump extracts the lubricant stored inside the liquid storage tank into the lubricating cover through the hose. The controller can accurately control the liquid volume of the lubricant inside the lubricating cover through the liquid level sensor, so that the lower half of the lubricating gear is immersed in the lubricant. During the operation of the transmission chain, the driven rotating lubricating gear can continuously apply the lubricant to the surface of the passing transmission chain, thereby realizing the lubrication and oiling operation of the entire transmission chain, being able to achieve automatic lubrication operation, reducing manual operation, and making the sorting line more intelligent.
[0015] In this utility model, a counter is connected to the side of the lubricating gear. The counter can count and measure the number of revolutions of the transmission chain through the lubricating gear, enabling the controller to set the trigger threshold for lubrication and oiling based on the number of revolutions of the transmission chain, and enabling more precise control of the lubrication maintenance timing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic top view of the overall structure of this utility model;
[0017] Figure 2 is a schematic front view of a partial structure of the belt roller of this utility model;
[0018] Figure 3 is a schematic front view of a partial cross-section of the automatic lubrication device in this utility model;
[0019] Figure 4 is a schematic right view cross-section of the lubrication cover of this utility model.
[0020] In the figure: frame - 1, belt roller - 2, transmission chain - 3, motor - 4, conveyor belt - 5, automatic lubrication device - 6, bracket - 61, lubricating gear - 62, lubrication cover - 63, hose - 64, liquid storage tank - 65, tank opening - 66, two-way pump - 67, controller - 68, lubricant - 69, counter - 610, liquid level sensor - 611. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] In order to further explain the technical solution of this utility model, the following will be elaborated in detail through specific embodiments.
[0022] Please refer to Figure 1 , this utility model provides a belt conveying structure of a narrow-band sorting machine, including a frame 1, a belt roller 2, a transmission chain 3, a motor 4, a conveyor belt 5, and an automatic lubrication device 6. A row of belt rollers 2 are rotatably installed inside the frame 1, and the belt rollers 2 are connected by a transmission chain 3 for transmission. A motor 4 is installed at the rear end of the side of the frame 1, and the output end of the motor 4 is connected to the end roller shaft of the belt roller 2. A conveyor belt 5 is sleeved outside the belt roller 2, and an automatic lubrication device 6 is arranged at the bottom of the transmission chain 3.
[0023] Please refer to Figures 2-4, the present utility model provides a belt conveying structure of a narrow-band sorting machine. The automatic lubrication device 6 includes a bracket 61, a lubricating gear 62, a lubricating cover 63, a hose 64, a liquid storage tank 65, a tank opening 66, a two-way pump 67, a controller 68, and a lubricant 69. The front end of the side of the frame 1 is bolted with a bracket 61. In the middle of the inner side of the bracket 61, a lubricating gear 62 is rotatably installed, and the lubricating gear 62 meshes with the bottom of the transmission chain 3 for transmission. In the middle of the inner side of the bracket 61, a lubricating cover 63 is screwed and installed. The lubricating cover 63 covers the lower half surface of the lubricating gear 62 but there is no direct contact between them. The bottom end opening of the lubricating cover 63 is communicated with a hose 64. On the horizontal plate at the bottom of the inner side of the bracket 61, a liquid storage tank 65 is installed. The end of the hose 64 is communicated and installed to the inner bottom surface of the liquid storage tank 65. On the front inclined surface of the liquid storage tank 65, a tank opening 66 is provided, and the lubricant 69 can be replenished into the liquid storage tank 65 through the tank opening 66. In the middle of the hose 64, a two-way pump 67 is communicated and installed, and the two-way pump 67 is screwed and installed on the inner side of the bracket 61. In the middle of the outer side of the bracket 61, a controller 68 is installed. The two-way pump 67 is connected to the controller 68 through a wire to establish a control connection. The liquid storage tank 65 is filled with the lubricant 69. The two-way pump 67 can pump the lubricant 69 into the lubricating cover 63 through the hose 64, so that the lower half of the lubricating gear 62 is immersed in the lubricant 69. When the transmission chain 3 operates, the rotating lubricating gear 62 can apply the lubricant 69 to the surface of the passing transmission chain 3, thereby realizing the lubrication and oiling operation of the whole transmission chain 3.
[0024] Further explanation, the longitudinal section shape of the lubricating cover 63 is semi-circular, so that the lubricant 69 in the lubricating cover 63 can be better pumped out by the hose 64 and is not easy to remain.
[0025] Further explanation, an air hole is provided at the top of the liquid storage tank 65 to maintain the air pressure balance inside the liquid storage tank 65 and ensure the normal operation of the two-way pump 67.
[0026] Further explanation, a counter 610 is installed on the side of the lubricating cover 63. The input shaft of the counter 610 is connected to the axle of the lubricating gear 62. The counter 610 can count and measure the number of rotations of the transmission chain 3 through the lubricating gear 62. The counter 610 is connected to the controller 68 through a wire to establish a data connection, so that the controller 68 can set the trigger threshold of lubrication and oiling according to the number of rotations of the transmission chain 3, and can more accurately control the timing of lubrication and maintenance.
[0027] Further explanation, a liquid level sensor 611 is installed on the side wall of the lubricating cover 63. The liquid level sensor 611 is connected to the controller 68 through a wire to establish a data connection, so that the controller 68 can accurately control the liquid volume of the lubricant 69 inside the lubricating cover 63 through the liquid level sensor 611.
[0028] Furthermore, when the automatic lubrication device 6 is in the standby state, the lubricant 69 inside the lubrication cover 63 will be completely pumped out by the two-way pump 67 into the liquid storage tank 65 for storage, avoiding the problem of deterioration caused by the long-term exposure of the lubricant 69.
[0029] The working principle is as follows:
[0030] First, before use, first place the frame 1 on a flat surface to ensure the stable operation of the equipment without shaking. Then, power on the motor 4 and the automatic lubrication device 6 to meet their power requirements. Subsequently, open the tank opening 66 and supplement an adequate amount of lubricant 69 into the liquid storage tank 65 through it. Finally, close the tank opening 66.
[0031] Second, during use, the motor 4 drives the single belt roller 2 to rotate, and the belt rollers 2 are synchronously driven through the transmission chain 3, thereby driving the conveyor belt 5 to operate. With the help of the conveyor belt 5, the conveying operation of the objects can be realized.
[0032] Third, while the transmission chain 3 is running, it will also drive the rotation of the lubrication gear 62 at its bottom. By connecting a counter 610 to the side of the lubrication gear 62, the counter 610 can count and measure the number of rotations of the transmission chain 3 through the lubrication gear 62, enabling the controller 68 to set the trigger threshold for lubrication and oiling according to the number of rotations of the transmission chain 3. For example, when the transmission chain 3 rotates 8000 circles, the controller 68 is triggered to perform the lubrication and oiling operation, which can more accurately control the timing of lubrication and maintenance.
[0033] Fourth, by setting the automatic lubrication device 6, during use, when the number of rotations of the transmission chain 3 reaches the trigger threshold set by the controller 68, the controller 68 starts the two-way pump 67. At this time, the two-way pump 67 pumps the lubricant 69 stored inside the liquid storage tank 65 into the lubrication cover 63 through the hose 64. The controller 68 can accurately control the liquid volume of the lubricant 69 inside the lubrication cover 63 through the liquid level sensor 611, immersing the lower half of the lubrication gear 62 in the lubricant 69. During the operation of the transmission chain 3, the driven rotating lubrication gear 62 can continuously apply the lubricant 69 to the surface of the passing transmission chain 3, thereby realizing the lubrication and oiling operation of the entire transmission chain 3, enabling automatic lubrication operation, reducing manual operation, and making the sorting line more intelligent.
[0034] Fifth, after completing a lubrication operation, the controller 68 starts the reverse rotation of the two-way pump 67, so that the two-way pump 67 pumps out and discharges the lubricant 69 inside the lubrication cover 63 through the hose 64 and pumps it back into the liquid storage tank 65 for storage, providing a better storage environment for the lubricant 69 to extend the service life of the lubricant 69.
[0035] The above are only the preferred examples of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A belt conveyor structure of a narrow-band sorting machine, comprising a frame (1), a belt roller (2), a transmission chain (3), a motor (4) and a conveyor belt (5), wherein a row of the belt rollers (2) are rotatably mounted inside the frame (1), the belt rollers (2) are connected to each other through a transmission chain (3), a motor (4) is mounted at the rear end of the side of the frame (1), an output end of the motor (4) is connected to a roller shaft at the end of the belt roller (2), and a conveyor belt (5) is sleeved on the outside of the belt roller (2); Features: The automatic lubrication device (6) is also included. The bottom of the transmission chain (3) is provided with the automatic lubrication device (6). The automatic lubrication device (6) includes a bracket (61), a lubrication gear (62), a lubrication cover (63), a hose (64), a liquid storage tank (65), a tank mouth (66), a two-way pump (67), a controller (68) and a lubricant (69). The bracket (61) is bolted to the front end of the side of the frame (1). The lubrication gear (62) is rotatably installed in the middle of the inner side surface of the bracket (61). The lubrication gear (62) is meshed with the bottom of the transmission chain (3) for transmission. The lubrication cover (63) is screwed to the middle of the inner side surface of the bracket (61). The lubrication cover (63) covers the lower half of the surface of the lubrication gear (62) but has no direct contact with each other. The bottom opening of the lubricating cover (63) is connected to a hose (64), a liquid storage tank (65) is installed on the bottom horizontal plate of the inner side surface of the bracket (61), the end of the hose (64) is connected to the inner bottom surface of the liquid storage tank (65), the front inclined surface of the liquid storage tank (65) is provided with a tank opening (66), the middle of the hose (64) is connected to a two-way pump (67), and the two-way pump (67) is screwed to the inner side surface of the bracket (61), and a controller (68) is installed in the middle of the outer side surface of the bracket (61), and the two-way pump (67) is connected to the controller (68) through a wire. The liquid storage tank (65) is filled with lubricant (69), and the two-way pump (67) can pump the lubricant (69) into the lubricating cover (63) through the hose (64).
2. The belt conveyor structure of a narrow-band sorting machine according to claim 1, characterized in that: The lubrication cover (63) has a semicircular longitudinal cross-section.
3. The belt conveyor structure of a narrow-band sorting machine according to claim 1, characterized in that: The top of the liquid storage tank (65) is provided with an air hole.
4. The belt conveyor structure of a narrow-band sorting machine according to claim 1, characterized in that: A meter counter (610) is installed on the side of the lubrication cover (63), and the input shaft of the meter counter (610) is connected to the axle of the lubrication gear (62).
5. The belt conveyor structure of a narrow-band sorting machine according to claim 1, characterized in that: A liquid level sensor (611) is installed on the side wall of the lubrication cover (63), and the liquid level sensor (611) establishes a data connection with the controller (68) via a wire.
6. The belt conveyor structure of a narrow-band sorting machine according to claim 1, characterized in that: When the automatic lubrication device (6) is in a standby state, the lubricant (69) inside the lubrication cover (63) will be completely pumped out by the bidirectional pump (67) into the liquid storage tank (65) for storage.
Citation Information
Patent Citations
Chain-driven narrow-band sorting machine
CN214988228U