Blanking station framework based on product inspection and identification and detection device

Abstract

The utility model discloses a blanking station framework based on product inspection and an identification detection device. The blanking station framework comprises a blanking guide groove structure; the quantitative material storage structure comprises a storage hopper, the storage hopper and the outlet end of the discharging guide groove structure are correspondingly arranged in a displaceable mode, and a hopper counting sensor is arranged in the storage hopper. And the self-adaptive material blocking structure is arranged on a material guiding channel located in the discharging guide groove structure in an electric control opening and closing mode, and the self-adaptive material blocking structure is connected with the hopper counting sensor through a circuit. The technical problem that in the prior art, when surface defects of product parts are recognized and detected, it is difficult to guarantee that the specific number of materials are discharged and stored all the time, and then the follow-up operation difficulty is large is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of product defect detection, and more specifically, to a blanking station structure and an identification and detection device based on product inspection. Background Art

[0002] Currently, in the field of industrial manufacturing, the surfaces of formed products are often affected by various factors such as incorrect processes, accidental bumps, or raw materials, equipment, and environment, resulting in various types of defects, which reduce the product performance and service life. Therefore, identifying and detecting surface defects of products to remove defective ones is the key to ensuring the quality of industrial products.

[0003] In the prior art, when identifying and detecting surface defects of some product parts, the degree of functional integration is relatively low. Especially during the blanking process after passing the detection, it is difficult to ensure that the blanking and storage are always carried out in a specific quantity, which increases the operation difficulty of the subsequent re-counting process and is not conducive to controlling the operation cost. Summary of the Utility Model

[0004] Therefore, the utility model provides a blanking station structure and an identification and detection device based on product inspection to solve the technical problem in the prior art that it is difficult to ensure that the blanking and storage are always carried out in a specific quantity when identifying and detecting surface defects of product parts, resulting in greater subsequent operation difficulty.

[0005] To achieve the above object, the utility model provides the following technical solutions:

[0006] A blanking station structure based on product inspection, comprising:

[0007] A blanking chute structure;

[0008] A quantitative storage structure, including a storage hopper, which is displaceably and correspondingly arranged relative to the outlet end of the blanking chute structure, and a hopper counting sensor is arranged inside the storage hopper;

[0009] An adaptive baffle structure, which is electrically controlled to open and close and is arranged in the material guiding channel of the blanking chute structure, and the adaptive baffle structure is electrically connected to the hopper counting sensor.

[0010] Based on the above technical solutions, the following further description is made for the utility model:

[0011] As a further solution of the utility model, the blanking chute structure is set as a linearly extending U-shaped material guiding chute.

[0012] As a further solution of the utility model, the adaptive baffle structure includes an electrically controlled rotation component and a blanking baffle;

[0013] The base of the electric-controlled indexing assembly is fixedly assembled and arranged on the outer side of the material discharge guide groove structure, and the rotary drive shaft of the electric-controlled indexing assembly extends and is located at the upper position of the material discharge guide groove structure;

[0014] The material removal baffle is connected to the rotating drive shaft of the electric-controlled transfer assembly by transmission fixing assembly, and the material removal baffle is correspondingly located at the inner side of the U-shaped material removal guide groove structure.

[0015] As a further solution of the utility model, the hopper counting sensor is connected to the control input end of the electric control structure through a circuit;

[0016] The electric-controlled indexing component is connected to the control output end of the electric-controlled structure through a circuit.

[0017] As a further solution of the utility model, a guide groove counting sensor is fixedly provided on the inner side wall of the material unloading guide groove structure;

[0018] The guide slot counting sensor is connected to the control input end of the electric control structure through a circuit.

[0019] As a further solution of the utility model, the quantitative storage structure further includes a guide hopper frame;

[0020] The guide hopper frame is configured as an electrically controlled guide frame;

[0021] The storage hopper is drivably slidably assembled on the guide hopper frame.

[0022] As a further solution of the utility model, a plurality of buffer flexible belts of equal height are fixedly provided on the inner side of the hopper opening of the storage hopper, and a predetermined spacing having a width greater than that of product parts is left between two adjacent buffer flexible belts.

[0023] As a further solution of the utility model, the setting heights of the plurality of buffer flexible belts are all lower than the top edge of the hopper opening of the storage hopper.

[0024] As a further solution of the utility model, several of the buffer flexible belts are arranged at an angle, and the inclined surfaces of several of the buffer flexible belts are facing the outlet end of the blanking guide groove structure. The product parts falling based on the extension direction of the blanking guide groove structure can stably fall onto at least one buffer flexible belt.

[0025] An identification and detection device, comprising the unloading station architecture based on product inspection, the identification and detection device further comprising:

[0026] Material inspection and conveying component structure;

[0027] The blanking chute structure is fixedly assembled on the inspection material conveying component structure, and the inlet end of the blanking chute structure is continuously connected to the outlet end of the inspection material conveying component structure.

[0028] The utility model has the following beneficial effects:

[0029] This architecture can effectively realize automatic blanking by continuously conveying the qualified products through the blanking chute structure. At the same time, it can realize automatic counting of received materials and automatic material blocking functions by combining the quantitative material storage structure and the adaptive material blocking structure, so as to effectively realize automatic quantitative blanking, improve the degree of functional integration and its practicability. Description of the Drawings

[0030] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. The structures, ratios, sizes, etc. shown in this specification are only used to cooperate with the content disclosed in the specification for those who are familiar with this technology to understand and read. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effects that the present utility model can produce and the purposes that can be achieved, should still fall within the scope that the technical content disclosed by the present utility model can cover.

[0031] Figure 1 It is one of the overall axonometric structure diagrams of the blanking station architecture for product inspection provided by the embodiment of the present utility model.

[0032] Figure 2 It is the second overall axonometric structure diagram of the blanking station architecture based on product inspection provided by the embodiment of the present utility model.

[0033] Figure 3 It is the partial structure enlarged diagram at Figure 2 A of the blanking station architecture based on product inspection provided by Embodiment 1 of the present utility model.

[0034] Figure 4 It is the structure diagram of the blanking station architecture based on product inspection corresponding to the blanking chute structure and the chute counting sensor provided by Embodiment 2 of the present utility model.

[0035] In the drawings, the list of components represented by each reference numeral is as follows:

[0036] Blanking chute structure 1, chute counting sensor 11;

[0037] Quantitative material storage structure 2: guiding hopper frame 21, storage hopper 22, hopper counting sensor 23;

[0038] Adaptive material blocking structure 3: electric control rotation component 31, blanking baffle 32;

[0039] The structure of the inspection material conveying component 4. Specific implementation manners

[0040] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0041] Terms such as "upper", "lower", "left", "right", "middle", etc. cited in this specification are only for the convenience of clear narration, rather than used to limit the scope of implementation of the present utility model. The change or adjustment of their relative relationship, without substantial change in the technical content, shall also be regarded as the scope of implementation of the present utility model.

[0042] Embodiment 1

[0043] As Figures 1 to 3 shown, the embodiment of the present utility model provides a blanking station structure based on product inspection and an identification and detection device including the blanking station structure. Among them, the blanking station structure includes a blanking guide groove structure 1, a quantitative material storage structure 2, and an adaptive material blocking structure 3, which are used to effectively continue the normal products passing the inspection through the blanking guide groove structure 1 to achieve automatic blanking. At the same time, the quantitative material storage structure 2 and the adaptive material blocking structure 3 can be used in cooperation to realize automatic counting of received materials and the function of automatic material blocking, so as to effectively realize automatic quantitative blanking and improve the degree of functional integration and its functional practicability. The specific settings are as follows:

[0044] Please refer to Figures 1 to 3 , the blanking guide groove structure 1 is set as a linearly extending U-shaped guide groove; the quantitative material storage structure 2 includes a guiding hopper frame 21 and a storage hopper 22; among them, the guiding hopper frame 21 can adopt but is not limited to an electrically controlled guiding structure; the storage hopper 22 is slidably assembled in a driveable manner on the guiding hopper frame 21, and a displaceable corresponding setting is provided between the outlet end of the blanking guide groove structure 1 and the storage hopper 22, so as to realize continuous and automatic blanking based on the storage hopper 22.

[0045] A hopper counting sensor 23 is fixedly connected to the upper side of the inner wall of the storage hopper 22, and the hopper counting sensor 23 is connected to the control input end of the electric control structure through a circuit, so as to synchronously count the product parts collected by means of the hopper counting sensor 23 when receiving the product parts without detected defects through the storage hopper 22, and immediately send the counting signal to the electric control structure.

[0046] Please continue to refer to Figure 3 The adaptive material blocking structure 3 includes an electric-controlled transfer component 31 and a material discharge baffle 32; wherein, the base of the electric-controlled transfer component 31 is fixedly assembled on the outer side of the material discharge guide groove structure 1, and the rotating drive shaft of the electric-controlled transfer component 31 extends to the upper position of the material discharge guide groove structure 1, and the electric-controlled transfer component 31 is connected to the control output end of the electric control structure through a circuit; the material discharge baffle 32 and the rotating drive shaft of the electric-controlled transfer component 31 are transmission-fixedly assembled and connected, and the material discharge baffle 32 is correspondingly located at the inner side of the U-shaped material discharge guide groove structure 1; it is used to realize that when the hopper counting sensor 23 monitors that the number of parts falling into the storage hopper 22 reaches a set threshold, the hopper counting sensor 23 can immediately send a signal to the electric control structure, and the electric control structure outputs a command to control the electric-controlled transfer component 31 to start rotating, and the material discharge baffle 32 is driven by the rotation to block the inner channel of the material discharge guide groove structure 1, thereby completing the automatic quantitative material discharge process.

[0047] As a preferred solution of the present embodiment, a plurality of buffer flexible belts of equal height are fixedly provided at the inner side of the hopper opening of the storage hopper 22, and a predetermined spacing whose width is greater than that of the product parts is left between two adjacent buffer flexible belts, so that when the product parts fall into the storage hopper 22 through the unloading guide groove structure 1, the plurality of buffer flexible belts can effectively play a flexible buffering role, thereby significantly reducing the possibility of secondary damage to the product parts that have passed the inspection, and further ensuring the quality of the product parts.

[0048] More preferably, the setting heights of several of the buffer flexible belts are lower than the top edge of the hopper opening of the storage hopper 22, so that when product parts fall into any buffer flexible belt, the storage hopper 22 can effectively play a lateral blocking role to prevent the parts from falling into the outside of the storage hopper 22, and at the same time can reduce the height of the second fall after the buffering effect, thereby effectively improving the overall functional practicality.

[0049] Further preferably, several of the buffer flexible belts are arranged at an angle, and the inclined surfaces of several of the buffer flexible belts are facing the outlet end of the discharge guide trough structure 1, so that the product parts falling based on the extension direction of the discharge guide trough structure 1 can stably fall onto at least one buffer flexible belt, thereby ensuring the overall buffering effect, and then fall into the storage hopper 22 at a distance between two adjacent buffer flexible belts.

[0050] Please continue to refer to Figure 1 and Figure 2, the recognition and detection device further includes a material inspection and conveying component structure 4; the blanking chute structure 1 is fixedly assembled on the material inspection and conveying component structure 4, and the inlet end of the blanking chute structure 1 is continuously connected to the outlet end of the material inspection and conveying component structure 4, so as to continuously complete the automatic quantitative blanking process after the recognition and inspection process.

[0051] The usage process of the above blanking station architecture based on product inspection is as follows:

[0052] The product parts that pass the recognition and detection continue to travel to the storage hopper 22 in the blanking chute structure 1 and the quantitative storage structure 2. The storage hopper 22 receives the product parts without detected defects, and the hopper counting sensor 23 counts the collected product parts. When the number of parts inside the storage hopper 22 reaches the set threshold, the hopper counting sensor 23 immediately sends a signal to the electric control structure, and the electric control structure outputs an instruction to control the electric rotation component 31 in the adaptive baffle structure 3 to start rotating, and drives the blanking baffle 32 to block the blanking chute structure 1 through the rotation effect, so as to complete the automatic quantitative blanking process.

[0053] Embodiment 2

[0054] In Embodiment 2, for the same structures as those in Embodiment 1, the same symbols are given and the same descriptions are omitted. Embodiment 2 makes improvements on the basis of Embodiment 1. Please refer to Figure 4 , a chute counting sensor 11 is fixedly arranged on the inner side wall of the blanking chute structure 1, and the chute counting sensor 11 is connected to the control input end of the electric control structure through a circuit, so as to temporarily count the product parts reaching the blanking baffle 32 by means of the chute counting sensor 11 during the process of switching the storage hopper 22 when the number of product parts inside the storage hopper 22 reaches the set threshold, and ensure the accuracy of subsequent counting.

[0055] Although the present invention has been described in detail with general descriptions and specific embodiments above, on the basis of the present invention, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present invention all fall within the scope of protection required by the present invention.

Claims

1. A material unloading station architecture based on product inspection, characterized in that: include: Feeding guide trough structure; The quantitative material storage structure comprises a storage hopper, the storage hopper is displaceably arranged correspondingly to the outlet end of the material discharge guide chute structure, and the storage hopper is provided with a hopper counting sensor; The adaptive material blocking structure can be electrically controlled to open and close the material guiding channel located in the material discharge guiding groove structure, and the adaptive material blocking structure is connected to the hopper counting sensor through a circuit.

2. The unloading station architecture based on product inspection according to claim 1 is characterized in that: The material discharge guide trough structure is configured as a linearly extending U-shaped material discharge trough.

3. The unloading station architecture based on product inspection according to claim 2 is characterized in that: The adaptive material blocking structure includes an electric-controlled indexing component and a material unloading baffle; The base of the electric-controlled indexing assembly is fixedly assembled and arranged on the outer side of the material discharge guide groove structure, and the rotary drive shaft of the electric-controlled indexing assembly extends and is located at the upper position of the material discharge guide groove structure; The material removal baffle is connected to the rotating drive shaft of the electric-controlled transfer assembly by transmission fixing assembly, and the material removal baffle is correspondingly located at the inner side of the U-shaped material removal guide groove structure.

4. The unloading station architecture based on product inspection according to claim 3 is characterized in that: The hopper counting sensor is connected to the control input end of the electric control structure through a circuit; The electric-controlled indexing component is connected to the control output end of the electric-controlled structure through a circuit.

5. The unloading station architecture based on product inspection according to claim 4 is characterized in that: A guide groove counting sensor is fixedly provided on the inner side wall of the material unloading guide groove structure; The guide slot counting sensor is connected to the control input end of the electric control structure through a circuit.

6. The unloading station architecture based on product inspection according to claim 1 is characterized in that: The quantitative material storage structure also includes a guide hopper frame; The guide hopper frame is configured as an electrically controlled guide frame; The storage hopper is drivably slidably assembled on the guide hopper frame.

7. The unloading station architecture based on product inspection according to claim 1 is characterized in that: A plurality of buffer flexible belts of equal height are fixedly provided at the inner side of the hopper opening of the storage hopper, and a predetermined spacing with a width greater than that of product parts is reserved between two adjacent buffer flexible belts.

8. The unloading station architecture based on product inspection according to claim 7 is characterized in that: The setting heights of the plurality of buffer flexible belts are all lower than the top edge of the hopper opening of the storage hopper.

9. The unloading station architecture based on product inspection according to claim 8 is characterized in that: Several of the buffer flexible belts are arranged at an angle, and the inclined surfaces of several of the buffer flexible belts are all facing the outlet end of the discharge guide groove structure. The product parts falling based on the extension direction of the discharge guide groove structure can stably fall onto at least one buffer flexible belt.

10. An identification and detection device, characterized in that: The product inspection-based unloading station architecture according to any one of claims 1 to 9, wherein the identification and detection device further comprises: Material inspection and conveying component structure; The material discharge guide trough structure is fixedly assembled on the material inspection and conveying component structure, and the inlet end of the material discharge guide trough structure is continuously connected with the outlet end of the material inspection and conveying component structure.

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