Anti-deformation overturning conveying platform for oversized enamel plates

By designing an anti-deformation and flip conveying platform for the ultra-large enamel plate, the hinge design of the support frame and the flip roller table and the roller shaft cooperation are used to solve the problem that the ultra-large enamel plate is prone to twist or deform during the handling process, and smooth flip and move are achieved, manual handling strength is reduced, and handling efficiency and equipment stability are improved.

CN223032367UActive Publication Date: 2025-06-27ZHEJIANG KAIER NEW MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422360137.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-06-27
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

During the production process of enamel plates, the ultra-large-sized enamel plates are easily distorted or deformed during the handling process, and the labor intensity of manual handling is high, which affects the production efficiency and finished product quality.

Method used

An ultra-large-sized enamel plate anti-deformation flip conveying platform is designed, including a support frame and a flip roller table. Through the articulation design and the cooperation of multiple roller shafts, the enamel plate is smoothly flipped and moved, reducing the strength of manual handling.

Benefits of technology

It effectively prevents the deformation of the super-large enamel plate during the handling process, reduces the labor intensity of manual handling, and improves the handling efficiency and equipment stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223032367U_ABST
    Figure CN223032367U_ABST
Patent Text Reader

Abstract

The utility model relates to an oversized enamel plate anti-deformation turnover conveying platform which comprises a supporting frame and a turnover roll shaft table top, the turnover roll shaft table top is hinged to one end of the supporting frame, the hinge point is a turnover center for converting an enamel plate into a horizontal state from a vertical state, and a plurality of roll shafts facing a horizontal conveying line are installed at the top of the turnover roll shaft table top. A stopping block for stopping the enamel plate is detachably arranged on the side, facing the vertically-hung conveying chain, of the enamel plate. The platform is arranged between the horizontal conveying line and the vertically-hung conveying chain, through the design of the overturning roller shaft table top, the oversized enamel plate can be evenly stressed in the process that the enamel plate is converted into the horizontal state from the vertical state, and therefore the enamel plate is effectively prevented from deforming due to uneven stress. And a plurality of roll shafts facing the horizontal conveying line are mounted at the top of the roll shaft overturning table top, and the roll shafts can assist stable movement of the enamel plate, so that the carrying process is more convenient. After the plate lifting device is adopted, the plate lifting time is greatly shortened, and the operation intensity is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of handling large-sized enamel plates, and more specifically, to an anti-deformation flipping and conveying platform for extra-large-sized enamel plates. Background Technique

[0002] In the field of modern architectural decoration, enamel plates are widely welcomed due to their unique aesthetics and practicality. Enamel plates usually use metal plates with a thickness of 1-2 mm as the substrate, covered with one or more layers of enamel glaze, and sintered at high temperature. This material combines the firmness of metal and the brightness of enamel, and is suitable for various indoor and outdoor decorations, especially outstanding in the decoration of kitchen and bathroom walls and exterior curtain walls.

[0003] With the development of architectural aesthetics, the demand for larger-sized enamel plates is increasing day by day. Especially for the decorative enamel plates used in exterior curtain walls, the single-piece area often reaches more than 5 square meters to meet the requirements of modern architecture for visual impact and integrity. However, a series of challenges have been brought in the production process of extra-large-sized enamel plates with a single-piece area of more than 5 square meters.

[0004] First of all, it is the problem of plate distortion and deformation. In the production process of enamel plates, it is necessary to remove the semi-finished products from the vertically suspended conveying chain and transfer them to the flat conveyor line. Due to the large area of the plate, it is extremely easy to cause the distortion or deformation of the plate during manual handling, which not only affects the normal progress of subsequent processes, but also may lead to quality problems of the finished product, such as the phenomenon of porcelain explosion, that is, the enamel layer cracks or peels off due to excessive contact stress.

[0005] Secondly, it is the problem of labor intensity of manual handling. As the size of the enamel plate increases, the weight of a single plate also increases accordingly, which makes the work of manual hanging and handling more difficult and heavy. Workers need to exert more physical strength during the operation, which not only increases the labor intensity, but also may affect work efficiency and safety production.

[0006] Therefore, how to provide an anti-deformation flipping and conveying platform for extra-large-sized enamel plates is an urgent problem to be solved by those skilled in the art. Content of the Utility Model

[0007] For this reason, the purpose of the utility model is to provide an anti-deformation flipping and conveying platform for extra-large-sized enamel plates to solve the problems existing in the production and handling process of extra-large-sized enamel plates with a single-piece area of more than 5 square meters.

[0008] The utility model adopts an anti-deformation flipping and conveying platform for extra-large-sized enamel plates, including:

[0009] A support frame;

[0010] The turning roller shaft tabletop is hinged to one end of the support frame, and the hinge point is the turning center where the enamel plate changes from the vertical state to the horizontal state. A plurality of roller shafts with the moving direction towards the horizontal conveyor line are installed on the top of the turning roller shaft tabletop, and a block for blocking the enamel plate is detachably arranged on the side facing the vertically suspended conveyor chain.

[0011] According to the technical solution of the present utility model, the bottom of the support frame is provided with a wheel set.

[0012] According to the technical solution of the present utility model, the bottom of the support frame is provided with a support beam, and the support beam extends outward for a section on the side away from the vertically suspended conveyor chain.

[0013] According to the technical solution of the present utility model, the installation position of the block on the turning roller shaft tabletop can be adjusted to keep the balance point of the enamel plate with different sizes always at the hinge point between the turning roller shaft tabletop and the support frame during turning.

[0014] According to the technical solution of the present utility model, a plurality of connection holes are arranged on the turning roller shaft tabletop opposite to the block, and the block is fixed at the relative position on the turning roller shaft tabletop through a connecting piece.

[0015] According to the technical solution of the present utility model, the connecting piece is a bolt.

[0016] According to the technical solution of the present utility model, the top of the support frame is provided with a cross beam, and a hinge is connected between the cross beam and the turning roller shaft tabletop to form a hinge point.

[0017] According to the technical solution of the present utility model, when the enamel plate is in the hanging state and its bottom is located on the block, its inclination angle is less than or equal to 40°.

[0018] It can be seen from the above technical solutions that compared with the prior art, the present utility model has the following beneficial effects:

[0019] The present utility model is arranged between the horizontal conveyor line and the vertically suspended conveyor chain. Through the design of the turning roller shaft tabletop, when the extra-large enamel plate changes from the vertical state to the horizontal state, it can be evenly stressed, thereby effectively preventing the enamel plate from deforming due to uneven stress. A plurality of roller shafts facing the horizontal conveyor line are installed on the top of the turning roller shaft tabletop, and these roller shafts can assist the smooth movement of the enamel plate, making the handling process more convenient.

[0020] In the present utility model, the position of the block can be adjusted, which means that the conveying platform can adapt to enamel plates of different sizes, keep the balance point of its turning always at the best position, and thus improve the versatility and flexibility of the equipment.

[0021] A support beam is provided at the bottom of the support frame, which extends outward for a section away from the vertically suspended conveyor chain side, thereby increasing the stability of the equipment, maintaining the stability of the flip roller table during flipping, and ensuring that the enamel plate will not be damaged due to shaking or tilting during transportation.

[0022] The utility model reduces the difficulty of manual handling, improves the handling efficiency, prevents deformation, enhances stability, and provides an effective solution for the production and handling of super-large enamel plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0024] Figure 1 The accompanying drawing is a front view of an anti-deformation flipping conveying platform for super-large enamel plates provided by the utility model;

[0025] Figure 2 The accompanying drawing is a side view of an anti-deformation flipping conveying platform for super-large enamel plates provided by the utility model;

[0026] Figure 3 The accompanying drawing is an enlarged schematic diagram of the intersection;

[0027] Figure 4 The accompanying drawing shows a schematic diagram of the process of the enamel plate changing from a vertical state to a horizontal state. DETAILED DESCRIPTION

[0028] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0029] Because, in the production process of enamel plates, semi-finished products need to be removed from the vertically suspended conveyor chain and transferred to the flat conveyor line. Due to the large area of ​​the plate, it is very easy to cause the plate to be twisted or deformed during manual handling, and the labor intensity of manual handling is high.

[0030] In view of this, the utility model provides an oversized enamel plate anti-deformation flipping conveying platform, see attached Figures 1-4, including: a support frame 1 and a flipping roller tabletop 3, the flipping roller tabletop 3 is hinged to one end of the support frame 1, and the hinge point is the flipping center where the enamel plate F changes from the vertical state to the horizontal state. A plurality of rollers 31 with a movement direction towards the horizontal conveyor line are installed on the top of the flipping roller tabletop 3, and a block 32 for blocking the enamel plate F is detachably arranged on the side facing the vertically suspended conveyor chain.

[0031] The "hinge point" in the present utility model can be understood as the hinge joint between the flipping roller tabletop 3 and one end of the support frame 1, which can be a point, a line connected by multiple points, or even a surface composed of multiple lines.

[0032] In an embodiment of the present utility model, the bottom of the support frame 1 is provided with a wheel set 13, and each wheel set 13 has a braking structure, which is convenient for moving to the use position. It is also possible to select to set a fixing structure on the wheel set and fix it after reaching the use position, which can be completed by using the existing technology.

[0033] In an embodiment of the present utility model, advantageously, the bottom of the support frame 1 is provided with a support beam 11, and the support beam 11 extends outward for a section on the side away from the vertically suspended conveyor chain. This is beneficial to balance the unbalanced force generated by the flipping of the flipping roller tabletop 3 towards the side of the vertically suspended conveyor chain.

[0034] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "vertical", "horizontal", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0035] More advantageously, the installation position of the block 32 on the flipping roller tabletop 3 can be adjusted to keep the balance point of the flipping of the enamel plate F with different sizes always at the hinge point between the flipping roller tabletop 3 and the support frame 1.

[0036] Optionally, a plurality of connection holes are provided on the flipping roller tabletop 3 opposite to the block 32, and the block 32 is fixed at a relative position on the flipping roller tabletop 3 through a connecting member, and the connecting member can be a bolt.

[0037] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0038] In an embodiment of the present utility model, the top of the support frame 1 has a cross beam 12, and a hinge 2 is connected between the cross beam 12 and the turning roller shaft table 3 to form a hinge point. The two can also be hinged with a pin shaft.

[0039] In order to reduce the deformation of the enamel plate F, when the enamel plate F is in the hanging state until its bottom is located on the stopper 32, its inclination angle is less than or equal to 40°.

[0040] In the present utility model, sprockets or pulleys can be arranged at both ends of the roller shaft 31, and then driven by a chain or a belt.

[0041] By adjusting the position of the stopper in the present utility model, the width center of enamel plates with different widths is made to be at the hinge point of the turning roller shaft table, achieving the self-balanced state of the turning platform. In this state, a very small external force can be used manually to achieve the turning of the platform.

[0042] A balance point is set on the turning roller shaft table, and the initial state of the device is Figure 4 , when the enamel plate F is in the hanging state, it can be easily carried at the Figure 4 position, and the inclination angle of the enamel plate F does not exceed 40° during the carrying process, and the enamel plate F does not deform. Compared with the manual carrying and turning methods, after adopting the present utility model, there are great improvements in the plate-lifting time and the operation intensity. In actual use, the device can effectively prevent the deformation of extra-large enamel plates during the carrying and turning processes. The position of the stopper can be adjusted arbitrarily to adapt to the carrying and turning of enamel plates of different sizes.

[0043] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine the different embodiments or examples described in this specification.

[0044] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.

Claims

1. An anti-deformation flipping conveying platform for super-large enamel plates, characterized in that: include: Support frame (1); A flip roller table (3) is hinged on one end of the support frame (1), the hinge point being the flip center of the enamel plate (F) from a vertical state to a horizontal state, and a plurality of rollers (31) with movement directions toward the horizontal conveyor line are installed on the top of the flip roller table (3), and a stopper (32) for stopping the enamel plate (F) is detachable on the side facing the vertically suspended conveyor chain.

2. The oversized enamel plate anti-deformation turning and conveying platform according to claim 1 is characterized in that: The bottom of the support frame (1) is provided with a wheel set (13).

3. The oversized enamel plate anti-deformation turning and conveying platform according to claim 1 is characterized in that: The support frame (1) has a support beam (11) at the bottom, and the support beam (11) extends outwards for a distance away from the vertically suspended conveying chain.

4. The oversized enamel plate anti-deformation turning and conveying platform according to claim 1 is characterized in that: The installation position of the stopper (32) on the flip roller table (3) can be adjusted to keep the balance point of flipping enamel plates (F) of different sizes always at the hinge point between the flip roller table (3) and the support frame (1).

5. The oversized enamel plate anti-deformation turning and conveying platform according to claim 4 is characterized in that: A plurality of connection holes are provided on the turning roller table (3) relative to the stopper (32), and the stopper (32) is fixed to a relative position on the turning roller table (3) via a connecting piece.

6. The oversized enamel plate anti-deformation turning and conveying platform according to claim 5 is characterized in that: The connecting piece is a bolt.

7. The oversized enamel plate anti-deformation turning and conveying platform according to claim 4 is characterized in that: The top of the support frame (1) is provided with a crossbeam (12), and a hinge (2) is connected between the crossbeam (12) and the turning roller table (3) to form a hinge point.

8. The oversized enamel plate anti-deformation turning and conveying platform according to claim 1 is characterized in that: When the enamel plate (F) is in the hanging state and its bottom is located on the stopper (32), its inclination angle is less than or equal to 40 degrees.