Limiting device convenient to maintain and disassemble
By designing a limiting device that is easy to maintain and disassemble, the problem of maintenance difficulties in traditional hydraulic push rod limiting devices is solved, maintenance efficiency and safety are improved, and production line downtime is shortened.
Patent Information
- Application Number
- CN202422368966.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The installation position of the traditional hydraulic push rod electrical limit switch is high and the space is narrow, which leads to difficulties in maintenance and disassembly, increasing production line downtime and safety hazards.
A limiting device for easy maintenance and disassembly is designed. Through the design of limit auxiliary installation mechanism and limiting mechanism, operators are allowed to perform maintenance operations on the ground, reducing the impact of height and space on maintenance.
It improves maintenance efficiency, shortens production line downtime, enhances the safety of operators, and eliminates safety hazards in some maintenance operations.
Smart Images

Figure CN223032438U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic push rod limit maintenance, in particular to a limit device which is convenient for maintenance and disassembly. Background Art
[0002] At present, in the actual production process of sites that require the transfer of bulk materials, a large number of electric hydraulic push rods are used as auxiliary equipment. Generally, the installation position of the hydraulic push rod is relatively high and the space is narrow. The traditional electrical limit switch of the hydraulic push rod is installed in the horizontal direction of the hydraulic push rod. Daily work such as adjusting the limit stroke of the hydraulic push rod, fault repair and replacement is difficult to handle due to the influence of the installation environment factors. Often, due to the long processing time, the downtime of the production line is too long, which has a great impact on the overall system. In addition, the installation position of the electro-hydraulic push rod limit switch is relatively high and above the operating equipment, which also poses a great safety hazard in daily maintenance.
[0003] Therefore, the present invention provides a limit device which is convenient for maintenance and disassembly, and can solve the above problems. Summary of the Invention
[0004] The technical problem to be solved by the utility model is that the traditional electrical limit switch of the hydraulic push rod is installed in the horizontal direction of the hydraulic push rod. Daily work such as adjusting the limit stroke of the hydraulic push rod, fault repair and replacement is difficult to handle due to the influence of the installation environment factors. Often, due to the long processing time, the downtime of the production line is too long, which has a great impact on the overall system. In addition, the installation position of the electro-hydraulic push rod limit switch is relatively high and above the operating equipment, which also poses a great safety hazard in daily maintenance. Therefore, a limit device which is convenient for maintenance and disassembly is provided. The limit device which is convenient for maintenance and disassembly includes:
[0005] A distributor, a three-way hopper, an electro-hydraulic push rod, a belt conveyor, a limit auxiliary installation mechanism, a fixed pulley and a limit mechanism; the distributor is arranged above the three-way hopper, the discharge port of the distributor is communicated with the feed port at the upper end of the three-way hopper, the electro-hydraulic push rod is fixedly installed on the distributor, one end of the limit auxiliary installation mechanism is fixedly connected with the electro-hydraulic push rod, the other end of the limit auxiliary installation mechanism is movably connected with the electro-hydraulic push rod, the fixed pulley is fixedly installed on the three-way hopper, the limit mechanism is arranged directly below the fixed pulley and fixedly connected with the three-way hopper, the belt conveyor is arranged directly below the higher discharge port of the three-way hopper, and the limit auxiliary installation mechanism and the limit mechanism are fixedly connected by a connecting rope.
[0006] Further, the limit auxiliary installation mechanism includes a first auxiliary table, a limit ring, a second auxiliary table and an auxiliary rod. The first auxiliary table is fixedly installed on the hydraulic cylinder part of the electro-hydraulic push rod, the limit ring is fixedly arranged on the first auxiliary table, the second auxiliary table is fixedly installed at the end of the telescopic part of the electro-hydraulic push rod, one end of the auxiliary rod is fixedly connected to the second auxiliary table, and the other end of the auxiliary rod passes through the limit ring and is movably connected along the limit ring.
[0007] Further, the limit mechanism includes a counterweight chute, a counterweight induction block, a first induction limit and a second induction limit. The counterweight chute is fixedly installed on the three-way material cylinder, the counterweight induction block moves up and down along the counterweight chute, the first induction limit is fixedly installed at the upper end of the counterweight chute, and the second induction limit is fixedly installed at the lower end of the counterweight chute.
[0008] Further, the counterweight induction block and the end of the auxiliary rod close to the second auxiliary table are fixedly connected by a connecting rope.
[0009] Further, a flap is also arranged on the three-way material cylinder, and the flap is arranged at the lower end of the fixed pulley.
[0010] Further, a fixing rod is arranged at the lower end of the flap.
[0011] Further, it also includes a connecting piece. One end of the connecting piece is fixedly connected to the end of the telescopic part of the electro-hydraulic push rod, and the other end of the connecting piece is fixedly connected to the fixing rod.
[0012] Further, the first induction limit and the second induction limit are proximity switch limits.
[0013] Implementing the present invention has the following beneficial effects:
[0014] 1. When the limit is damaged, adjusted or the electro-hydraulic push rod needs to be maintained in the present invention, the operator can perform maintenance operations on the limit only on the ground, which not only improves the operation efficiency and provides sufficient raw and auxiliary materials for production, but also effectively guarantees the safety of the operator and eliminates some potential safety hazards existing in the maintenance operation. Description of the Drawings
[0015] Figure 1 It is the structural diagram of the limit mechanism in the background technology;
[0016] Figure 2 It is the structural diagram of the present invention. Detailed Embodiment
[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment
[0018] Please refer to the attached Figure 1-2 description. In this embodiment, a limiting device that is convenient for maintenance and disassembly is provided. The limiting device that is convenient for maintenance and disassembly includes:
[0019] a material distributor, a three-way hopper 1, an electro-hydraulic push rod 2, a belt conveyor 7, a limiting auxiliary installation mechanism, a fixed pulley 3, and a limiting mechanism; the material distributor is arranged above the three-way hopper 1, the discharge port of the material distributor is communicated with the feed port at the upper end of the three-way hopper 1, the electro-hydraulic push rod 2 is fixedly installed on the material distributor, one end of the limiting auxiliary installation mechanism is fixedly connected with the electro-hydraulic push rod 2, the other end of the limiting auxiliary installation mechanism is movably connected with the electro-hydraulic push rod 2, the fixed pulley 3 is fixedly installed on the three-way hopper 1, the limiting mechanism is arranged directly below the fixed pulley 3 and is fixedly connected with the three-way hopper 1, the belt conveyor 7 is arranged directly below the higher discharge port of the three-way hopper 1, and the limiting auxiliary installation mechanism and the limiting mechanism are fixedly connected by a connecting rope.
[0020] The limiting auxiliary installation mechanism includes a first auxiliary table, a limiting ring, a second auxiliary table, and an auxiliary rod. The first auxiliary table is fixedly installed on the hydraulic cylinder part of the electro-hydraulic push rod 2, the limiting ring is fixedly arranged on the first auxiliary table, the second auxiliary table is fixedly installed at the end of the telescopic part of the electro-hydraulic push rod 2, one end of the auxiliary rod is fixedly connected with the second auxiliary table, and the other end of the auxiliary rod passes through the limiting ring and is movably connected along the limiting ring.
[0021] The limiting mechanism includes a counterweight chute 5, a counterweight induction block 6, a first induction limit 8, and a second induction limit 9. The counterweight chute 5 is fixedly installed on the three-way hopper cylinder, the counterweight induction block 6 moves up and down along the counterweight chute 5, the first induction limit 8 is fixedly installed at the upper end of the counterweight chute 5, and the second induction limit 9 is fixedly installed at the lower end of the counterweight chute 5.
[0022] The counterweight induction block 6 and the end of the auxiliary rod close to the second auxiliary table are fixedly connected by a connecting rope.
[0023] A flap 4 is further arranged on the three-way hopper cylinder, and the flap 4 is arranged at the lower end of the fixed pulley 3.
[0024] A fixing rod is arranged at the lower end of the flap 4.
[0025] It further includes a connecting member. One end of the connecting member is fixedly connected to the end of the telescopic part of the electro-hydraulic push rod 2, and the other end of the connecting member is fixedly connected to the fixed rod.
[0026] The first induction limit 8 and the second induction limit 9 are proximity switch limits.
[0027] In this embodiment, Figure 1 the limit switch and the limit stop in it are removed, a fixed pulley, a counterweight and a chute are added to the three-way funnel, two inductive proximity switch limits are added up and down on one side of the counterweight chute, a steel wire rope is added to the front end of the electro-hydraulic push rod, and it is fixed to the counterweight through the fixed pulley. The telescopic movement of the electro-hydraulic push rod drives the steel wire rope, so that the counterweight in the chute moves vertically up and down, touching the inductive proximity switch. When the electro-hydraulic push rod extends, the counterweight slides to the bottom end, triggering the induction limit (off), and the electro-hydraulic push rod stops pushing. When the electro-hydraulic push rod contracts, when the counterweight slides to the uppermost end, it triggers the induction limit (on), and the electro-hydraulic push rod stops contracting. After the transformation, when the limit is damaged, adjusted or maintenance of the electro-hydraulic push rod is required, the operator can perform maintenance operations on the limit only on the ground, which not only improves the operation efficiency and provides sufficient raw and auxiliary materials for production; at the same time, this device effectively guarantees the safety of the operator and eliminates some potential safety hazards in the maintenance operation.
[0028] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "up", "one side", "top", "inside", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0030] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A limit device that is easy to maintain and disassemble, characterized in that: It includes a distributor, a three-way hopper, an electro-hydraulic push rod, a belt conveyor, a limit auxiliary mounting mechanism, a fixed pulley and a limit mechanism; the distributor is arranged above the three-way hopper, the discharge port of the distributor is connected to the feed port at the upper end of the three-way hopper, the electro-hydraulic push rod is fixedly installed on the distributor, one end of the limit auxiliary mounting mechanism is fixedly connected to the electro-hydraulic push rod, the other end of the limit auxiliary mounting mechanism is movably connected to the electro-hydraulic push rod, the fixed pulley is fixedly installed on the three-way hopper, the limit mechanism is arranged directly below the fixed pulley and fixedly connected to the three-way hopper, the belt conveyor is arranged directly below the higher discharge port of the three-way hopper, and the limit auxiliary mounting mechanism and the limit mechanism are fixedly connected by a connecting rope.
2. The limit device for easy maintenance and disassembly according to claim 1, characterized in that: The limiting auxiliary installation mechanism includes a first auxiliary platform, a limiting ring, a second auxiliary platform and an auxiliary rod. The first auxiliary platform is fixedly installed on the hydraulic cylinder part of the electro-hydraulic push rod, the limiting ring is fixedly arranged on the first auxiliary platform, the second auxiliary platform is fixedly installed on the end of the telescopic part of the electro-hydraulic push rod, one end of the auxiliary rod is fixedly connected to the second auxiliary platform, and the other end of the auxiliary rod passes through the limiting ring and is movably connected along the limiting ring.
3. The limiting device for easy maintenance and disassembly according to claim 2 is characterized in that: The limiting mechanism includes a counterweight chute, a counterweight sensing block, a first sensing limit and a second sensing limit. The counterweight chute is fixedly mounted on the three-way hopper, and the counterweight sensing block moves up and down along the counterweight chute. The first sensing limit is fixedly mounted on the upper end of the counterweight chute, and the second sensing limit is fixedly mounted on the lower end of the counterweight chute.
4. The limiting device for easy maintenance and disassembly according to claim 3 is characterized in that: The counterweight sensing block and the end of the auxiliary rod close to the second auxiliary platform are fixedly connected by a connecting rope.
5. The limiting device for easy maintenance and disassembly according to claim 4 is characterized in that: The three-way hopper is also provided with a flap, and the flap is arranged at the lower end of the fixed pulley.
6. The limit device for easy maintenance and disassembly according to claim 5, characterized in that: A fixing rod is arranged at the lower end of the flap.
7. The limit device for easy maintenance and disassembly according to claim 6, characterized in that: It also includes a connecting piece, one end of which is fixedly connected to the end of the telescopic part of the electro-hydraulic push rod, and the other end of the connecting piece is fixedly connected to the fixing rod.
8. The limiting device for easy maintenance and disassembly according to claim 7, characterized in that: The first induction limit and the second induction limit are proximity switch limits.