Collecting device of terylene gray fabric processing machine

By designing an aggregate device with automatic monitoring and cutting functions, the problems of high labor intensity and low production efficiency caused by manual intervention in cutting in the prior art are solved, and efficient and automated polyester grey cloth cutting is achieved, which improves product quality and production efficiency.

CN223032573UActive Publication Date: 2025-06-27YANCHENG RIZHEN NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422173588.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-06-27
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The aggregate device of the existing polyester grey fabric processing machine still requires manual intervention for cutting, resulting in high labor intensity and inaccurate cutting, which affects production efficiency and product consistency.

Method used

A aggregate device for a polyester grey fabric processing machine is designed, using a combination of thickness measuring rod, slider, spring and cutter to realize automatic monitoring and cutting functions. When the polyester grey cloth is curled to the specified thickness, the thickness measuring rod triggers the spring, pulling the top plate and driving the cutter to automatically cut the grey cloth.

Benefits of technology

No manual intervention is required, which improves the degree of automation and work efficiency, ensures that each roll of grey cloth is consistent, improves product quality, and reduces manual operation requirements, shortens the time for replacing aggregate rollers, and speeds up the production rhythm.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a material collecting device of a terylene gray fabric processing machine, which relates to the technical field of terylene gray fabric processing and comprises a machine frame, a motor is fixedly arranged on the side face of the machine frame, a material collecting roller is arranged at the output end of the motor, a side groove is formed in the surface of the machine frame, and a sliding rod is fixedly arranged on the inner wall of the side groove. The surface of the sliding rod is slidably connected with a sliding block, the surface of the sliding rod is sleeved with a spring, one end of the sliding block is fixedly provided with a thickness measuring rod, the surface of the rack is fixedly provided with a protruding block, the top face of the protruding block is provided with a sliding plate in a penetrating mode, and the bottom end of the sliding plate is fixedly provided with a pressing plate. According to the utility model, when the polyester grey cloth is rolled to a specified thickness, the thickness measuring rod can eject the sliding block, so that the sliding block and the extension plate are staggered, and the tension spring is triggered to pull the ejection plate to move downwards, so that the cutter is driven to automatically cut the grey cloth, manual intervention is not needed, and the automation degree and the working efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester grey fabric processing, in particular to an aggregate device for a polyester grey fabric processing machine. Background Art

[0002] Grey fabric refers to the fabric made by textile processing of relevant fibers without dyeing and finishing. Grey fabric can be divided into rough grey fabric and finished grey fabric. Rough grey fabric refers to the grey fabric taken off the loom without bleaching and dyeing treatment, while finished grey fabric refers to the grey fabric after bleaching and dyeing treatment. When processing polyester grey fabric, an aggregate device is needed to wind up the grey fabric.

[0003] The aggregate device for a polyester grey fabric processing machine disclosed in the publication number CN221274743U includes an aggregate roller arranged between a pair of machine frames. A base is fixedly installed on the side wall of the machine frame. An installation plate is rotatably installed on the side wall of the base. A pressure roller is slidably installed on a pair of the installation plates. The installation plate is rotated by a lifting module until the pressure roller abuts against the aggregate roller. A magnetic sensor is movably installed on one side of the installation plate, so that the pressure roller slides on the installation plate along with the thickness of the wound grey fabric to approach the magnetic sensor and make it receive a signal indicating the end of aggregation. This kind of aggregate device installs a warning module composed of an installation plate, a slider, a pressure roller and a magnetic sensor at both ends of the aggregate roller, so that after the grey fabric is processed, when the aggregated winding reaches a certain thickness, a warning message is sent to the user to facilitate timely removal and replacement of the aggregate roller. However, for this kind of aggregate device, the cutting of the polyester grey fabric still depends on manual intervention. The operator needs to manually monitor the thickness of the grey fabric and manually cut it, which not only increases the labor intensity, but also easily leads to inaccurate cutting timing, affecting production efficiency and product consistency. Therefore, improvement is needed. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the technical problems raised in the above background art.

[0005] The utility model adopts the following technical scheme: an aggregate device for a polyester grey fabric processing machine, including a machine frame. A motor is fixedly installed on the side surface of the machine frame. An output end of the motor is installed with an aggregate roller. A side groove is formed on the surface of the machine frame. A sliding rod is fixedly installed on the inner wall of the side groove. A slider is slidably connected to the surface of the sliding rod. A spring is sleeved on the surface of the sliding rod. One end of the slider is fixedly installed with a thickness measuring rod. A convex block is fixedly installed on the surface of the machine frame. A sliding plate penetrates through the top surface of the convex block. A pressing plate is fixedly installed at the bottom end of the sliding plate. A top plate is fixedly installed at the top end of the sliding plate. A cutting knife is fixedly installed on the bottom surface of the top plate. A tension spring is sleeved on the surface of the sliding plate.

[0006] Preferably, the sliding plate is slidably connected to the convex block, and the cutting knife is located above the aggregate roller.

[0007] Preferably, the number of the frames is two, and the two frames are symmetrically distributed.

[0008] Preferably, one end of the spring is fixedly connected to the slider, and the other end of the spring is fixedly connected to the inner wall of the side groove.

[0009] Preferably, one end of the tension spring is fixedly connected to the convex block, and the other end of the tension spring is fixedly connected to the top plate. Here, the tension spring can be stably installed.

[0010] Preferably, an adjusting mechanism is arranged at one end of the pressing plate. The adjusting mechanism includes an extension plate which is slidably connected to the inner wall of the pressing plate. A fixing block is fixedly installed on the top surface of the pressing plate. A top block is fixedly installed on the top surface of the extension plate. A lead screw is rotatably connected to the surface of the fixing block. Here, the cutting thickness can be conveniently adjusted.

[0011] Preferably, a thread is formed inside the top block, and the thread meshes with the lead screw.

[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0013] 1. In the present utility model, when the polyester fabric is wound to a specified thickness, the thickness measuring rod can push the slider, causing the slider to be misaligned with the extension plate, triggering the tension spring to pull the top plate downward, thereby driving the cutter to automatically cut the fabric. In this way, no manual intervention is required, improving the automation degree and work efficiency. Moreover, the thickness of the polyester fabric is monitored in real time by the thickness measuring rod to ensure that the fabric can be cut in time when the preset thickness is reached, avoiding over-winding or under-winding, ensuring the thickness consistency of each roll of fabric, improving the product quality. At the same time, the automatic cutting device reduces the need for manual operation, shortens the time for replacing the collecting roller, speeds up the production rhythm, thus significantly improving the overall production efficiency. And it is a pure mechanical structure, with low cost and high stability.

[0014] 2. In the present utility model, by turning the lead screw, the staff can accurately control the position of the top block, and then adjust the position of the extension plate, thereby allowing the thickness of the polyester fabric cut by the cutter to be accurately controlled. At the same time, the operator only needs to turn the lead screw to complete the thickness adjustment, without a complex adjustment process, and the operation is simple and fast, greatly reducing the complexity and working intensity of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of a collecting device of a polyester fabric processing machine proposed by the present utility model;

[0016] Figure 2 is a collecting device of a polyester fabric processing machine proposed by the present utility model Figure 1 The enlarged view at A in;

[0017] Figure 3 This is the front view of the aggregate device of a polyester grey fabric processing machine proposed by the present utility model.

[0018] Legend:

[0019] 1. Frame; 2. Motor; 3. Aggregate roller; 4. Side groove; 5. Slide bar; 6. Slide block; 7. Spring; 8. Thickness measuring bar; 9. Bump; 10. Slide plate; 11. Pressing plate; 12. Top plate; 13. Cutting knife; 14. Tension spring; 15. Extension plate; 16. Fixed block; 17. Top block; 18. Screw rod. Specific embodiments

[0020] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.

[0021] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification. Embodiment

[0022] Please refer to Figures 1-3 , the present utility model provides a technical solution: an aggregate device of a polyester grey fabric processing machine, including a frame 1. The number of frames 1 is two groups, and the two groups of frames 1 are symmetrically distributed. The frame 1 can be connected to the equipment foundation by means of bolts or welding, ensuring the stability and support force of the equipment, and facilitating later disassembly and maintenance. A motor 2 is fixedly installed on the side of the frame 1. The motor 2 is fixed to the side of the frame 1 through a flange, ensuring the installation stability and operation smoothness of the motor 2. The output end of the motor 2 is installed with an aggregate roller 3. The aggregate roller 3 is connected by key connection or expansion sleeve connection to ensure the transmission efficiency and stability. A side groove 4 is opened on the surface of the frame 1. A slide bar 5 is fixedly installed on the inner wall of the side groove 4. A slide block 6 is slidably connected to the surface of the slide bar 5. The slide bar 5 can achieve smooth sliding by means of a guiding slide rail or bearing sliding. A spring 7 is sleeved on the surface of the slide bar 5. The spring 7 is made of spring steel material, having good elasticity and durability. One end of the spring 7 is fixedly connected to the slide block 6, and the other end is fixedly connected to the inner wall of the side groove 4, ensuring that the slide block 6 has a stable return force when sliding.

[0023] Please refer to Figures 1-3, one end of the slider 6 is fixedly installed with a thickness measuring rod 8. The material of the thickness measuring rod 8 can be selected from stainless steel or aluminum alloy, which has high strength and corrosion resistance, and is used to monitor the thickness of the polyester fabric in real time. A convex block 9 is fixedly installed on the surface of the frame 1. A slide plate 10 is penetrated through the top surface of the convex block 9. The slide plate 10 is slidably connected to the convex block 9. A pressing plate 11 is fixedly installed at the bottom end of the slide plate 10. The material of the pressing plate 11 can be selected from high-strength plastic or aluminum alloy, which has wear resistance and impact resistance, ensuring that it is not easily damaged during the pressing process. A top plate 12 is fixedly installed at the top end of the slide plate 10. The material of the top plate 12 can be selected from stainless steel or high-strength plastic, ensuring sufficient strength and durability during the cutting process. A cutting knife 13 is fixedly installed on the bottom surface of the top plate 12. The cutting knife 13 is located above the aggregate roller 3. The material of the cutting knife 13 can be selected from high-carbon steel or tungsten carbide, which has high hardness and wear resistance, ensuring cutting efficiency and service life. A tension spring 14 is sleeved on the surface of the slide plate 10. One end of the tension spring 14 is fixedly connected to the convex block 9, and the other end is fixedly connected to the top plate 12. The tension spring 14 is made of spring steel material, which has good elasticity and durability, ensuring that the top plate 12 can quickly reset during the cutting process. Embodiment

[0024] Please refer to Figures 1-2 , one end of the pressing plate 11 is provided with an adjusting mechanism. The adjusting mechanism includes an extension plate 15. The extension plate 15 is slidably connected to the inner wall of the pressing plate 11. The material of the extension plate 15 can be selected from high-strength plastic or aluminum alloy, which has wear resistance and impact resistance. A fixed block 16 is fixedly installed on the top surface of the pressing plate 11. The material of the fixed block 16 can be selected from stainless steel or high-strength plastic, ensuring sufficient strength and durability during the adjustment process. A top block 17 is fixedly installed on the top surface of the extension plate 15. The material of the top block 17 can be selected from stainless steel or high-strength plastic, ensuring sufficient strength and durability during the adjustment process. A lead screw 18 is rotatably connected to the surface of the fixed block 16. The lead screw 18 is threadedly connected to the fixed block 16, ensuring sufficient accuracy and stability during the adjustment process. Threads are provided inside the top block 17, and the threads are engaged with the lead screw 18, ensuring that the top block 17 can move smoothly during the adjustment process.

[0025] Working principle: The aggregate roller 3 can be driven to rotate by the motor 2. When the aggregate roller 3 rotates, the polyester base fabric can be wound up. At the same time, during the winding process, as the thickness of the polyester base fabric on the surface of the aggregate roller 3 increases, the polyester base fabric can push the thickness measuring rod 8 to move at this time. The thickness measuring rod 8 can slide on the surface of the sliding rod 5 at this time until the slider 6 is misaligned with the extension plate 15. At this time, due to the pulling force of the tension spring 14, the tension spring 14 can pull the top plate 12 to move downward, and the top plate 12 can then drive the cutter 13 to move downward. At this time, the cutter 13 can cut the polyester base fabric downward. In this way, when the specified thickness is wound up, the polyester base fabric can be automatically cut off, improving the work efficiency. In the present utility model, when the polyester base fabric is wound up to the specified thickness, the thickness measuring rod 8 can push the slider 6, causing the slider 6 to be misaligned with the extension plate 15, triggering the tension spring 14 to pull the top plate 12 to move downward, thereby driving the cutter 13 to automatically cut the base fabric. In this way, no manual intervention is required, improving the automation degree and work efficiency. Moreover, the thickness of the polyester base fabric is monitored in real time through the thickness measuring rod 8 to ensure that the base fabric can be cut off in time when the preset thickness is reached, avoiding overwinding or underwinding, ensuring the thickness consistency of each roll of base fabric, improving the product quality. At the same time, the automatic cutting device reduces the need for manual operation, shortens the time for replacing the aggregate roller 3, speeds up the production rhythm, thereby significantly improving the overall production efficiency. And it is a pure mechanical structure with low cost. When it is necessary to control the thickness of the polyester base fabric during automatic cutting, the staff only needs to turn the lead screw 18. At this time, since the threaded hole is opened in the top block 17, the lead screw 18 can drive the top block 17 to move at this time. The top block 17 can then drive the extension plate 15 to move. The extension plate 15 can slide in the pressing plate 11 at this time. At this time, the position of the extension plate 15 can be adjusted, thereby controlling the winding thickness of the polyester base fabric when the cutter 13 cuts. In the present utility model, by turning the lead screw 18, the staff can accurately control the position of the top block 17, and then adjust the position of the extension plate 15, and then allow the thickness of the polyester base fabric cut by the cutter 13 to be accurately controlled. At the same time, it enables the operator to complete the thickness adjustment only by turning the lead screw 18, without a complex adjustment process, and the operation is simple and fast, greatly reducing the complexity and work intensity of manual operation.

[0026] The above is only the preferred embodiment of the present utility model, and it is not a limitation of the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical content of the technical solution of the present utility model, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present utility model still belong to the protection scope of the technical solution of the present utility model.

Claims

1. A material collecting device for a polyester grey fabric processing machine, comprising a frame (1), characterized in that: A motor (2) is fixedly mounted on the side of the frame (1), a collecting roller (3) is mounted on the output end of the motor (2), a side groove (4) is opened on the surface of the frame (1), a sliding rod (5) is fixedly mounted on the inner wall of the side groove (4), a sliding block (6) is slidably connected to the surface of the sliding rod (5), a spring (7) is sleeved on the surface of the sliding rod (5), a thickness measuring rod (8) is fixedly mounted on one end of the sliding block (6), a convex block (9) is fixedly mounted on the surface of the frame (1), a sliding plate (10) is penetrated through the top surface of the convex block (9), a pressing plate (11) is fixedly mounted on the bottom end of the sliding plate (10), a top plate (12) is fixedly mounted on the top end of the sliding plate (10), a cutting knife (13) is fixedly mounted on the bottom surface of the top plate (12), and a tension spring (14) is sleeved on the surface of the sliding plate (10).

2. The material collecting device of the polyester grey fabric processing machine according to claim 1, characterized in that: The slide plate (10) is slidably connected to the protrusion (9), and the cutter (13) is located above the collecting roller (3).

3. The material collecting device of the polyester grey fabric processing machine according to claim 1, characterized in that: The number of the racks (1) is two groups, and the two groups of racks (1) are symmetrically distributed.

4. The material collecting device of the polyester grey fabric processing machine according to claim 1, characterized in that: One end of the spring (7) is fixedly connected to the slider (6), and the other end of the spring (7) is fixedly connected to the inner wall of the side groove (4).

5. The material collecting device of the polyester grey fabric processing machine according to claim 1, characterized in that: One end of the tension spring (14) is fixedly connected to the protrusion (9), and the other end of the tension spring (14) is fixedly connected to the top plate (12).

6. The material collecting device of the polyester grey fabric processing machine according to claim 1, characterized in that: An adjustment mechanism is provided at one end of the pressing plate (11), the adjustment mechanism comprising an extension plate (15), the extension plate (15) being slidably connected to the inner wall of the pressing plate (11), a fixing block (16) being fixedly mounted on the top surface of the pressing plate (11), a top block (17) being fixedly mounted on the top surface of the extension plate (15), and a screw rod (18) being rotatably connected to the surface of the fixing block (16).

7. The material collecting device of the polyester grey fabric processing machine according to claim 6, characterized in that: The top block (17) is provided with a thread inside, and the thread is meshed with the screw rod (18).

Citation Information

Patent Citations

  • Collecting device of terylene gray fabric processing machine

    CN221274743U