Sliver ribbon lap machine

Abstract

The utility model belongs to the technical field of lap forming machines, and discloses a lap forming machine which comprises a lap forming machine body, a guide structure located in front of the lap forming machine body, and floating wadding cleaning structures located at the top of the guide structure and on the two sides of the lap forming machine body. The floating wadding cleaning structure comprises a main box, an auxiliary box and guide plates distributed in a linear array mode, through the design of the floating wadding cleaning structure, it is ensured that in the lap doubling operation process, the dust collector pump serves as a power source, the strong suction force of the dust collector pump is exerted, floating wadding drifting away in air is efficiently sucked through the dust collection head, and in the process, the floating wadding in the air can be effectively removed. The pulse machine utilizes the powerful pulse effect of the pulse machine to timely clean blockage possibly occurring in the guide plate, when blockage occurs in the guide plate, blockage under the pulse effect can be treated by two parts, and the series of measures effectively solve the problem that floating catkins float in air.

Description

Technical Field

[0001] The utility model belongs to the technical field of strip winding machines, in particular to a strip winding machine. Background Art

[0002] Strip-winding machine is a kind of mechanical equipment specially used for combining and winding strip materials. It is widely used in textile, papermaking, plastic film and other industries. It can combine multiple raw materials into one and wind them neatly, so as to facilitate subsequent processing and transportation. The main functions of strip-winding machine include strip combining, tension control, winding forming, etc. Through precise mechanical design and control system, it ensures the uniformity and stability of materials during combining and winding. This equipment not only improves production efficiency, but also reduces the error of manual operation. Therefore, it is widely used in various production lines. In addition, the existing strip-winding machine is also equipped with a pressure control system to meet the specific needs of different customers.

[0003] The shortcomings of existing strip winding machines are as follows: the current equipment lacks effective treatment for floating flocs, or is provided with a treatment structure, but the treatment structure is very easy to clog, resulting in frequent generation of dirty floating flocs due to the inherent characteristics of the materials during winding operations in textile workshops. On the one hand, these floating flocs float in large quantities in the air and are widely spread with the flow of air in the workshop. Workers who are in such an environment for a long time are very likely to inhale these floating flocs, causing serious irritation and damage to the respiratory system. On the other hand, floating flocs that are not floating in the air will be deposited on mechanical equipment or raw materials. When floating flocs are attached to mechanical equipment, they will gradually accumulate, affecting the cleanliness of the equipment and may clog key components such as transmission devices and sensors, causing equipment to run unsmoothly, increasing the failure rate, and thus affecting production efficiency, increasing maintenance costs and downtime. When floating flocs fall on raw materials, they will seriously damage product quality. In subsequent processing, these floating flocs may be mixed with raw materials, resulting in defects and impurities in the product, reducing the product quality grade. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the utility model provides a strip winding machine, comprising a winding machine body and a guide structure located in front of the winding machine body, and a floating floc cleaning structure located on the top of the guide structure and on both sides of the winding machine body;

[0005] The floating floc cleaning structure includes a main box and a sub-box, and guide plates distributed in a linear array, a plurality of equally distributed dust heads are arranged at the bottom of the guide plate, a pulse machine is arranged at the top of the guide plate, a connecting pipe is connected to the right side of the guide plate, a vacuum cleaner pump is fixedly installed on the top of the main box, an extraction pipe is connected to the input end of the vacuum cleaner pump, a connecting pipe whose outer wall is connected to a number equal to the guide plate, and an inclined plate is connected to the top of the connecting pipe.

[0006] Preferably, the other end of the inclined plate is fixedly connected to and communicated with the front surface of the auxiliary box, and the inclined plate presents an inclination angle of thirty degrees.

[0007] Preferably, the guiding structure includes a supporting cross bar, guiding rods, and an output roller located behind the guiding rods, and the guiding rods are distributed in a linear array on the outer wall of the supporting cross bar.

[0008] Preferably, an installation block adapted to the guiding plate is arranged at the top of the supporting cross bar, and the guiding plate is sleeved on the outer wall of the installation block and locked by screws.

[0009] Preferably, it further includes a sliver can located below the guiding rods, and six sliver cans are provided and evenly divided into three groups.

[0010] Preferably, the output end of the vacuum cleaner pump is communicated with a blanking pipe, and the other end of the blanking pipe is communicated with the main box.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] Through the design of the floating floc cleaning structure of the present utility model, it is ensured that during the lap forming operation, the vacuum cleaner pump serves as a power source, exerting its powerful suction force. The floating flocs floating in the air are efficiently sucked through the dust suction head. During this process, the pulse machine utilizes its powerful pulse effect to timely clean the possible blockage inside the guiding plate. When a blockage occurs inside the guiding plate, the blocked matter under the pulse action will be processed in two parts. One part of the sundries will flow through the connecting pipe to the inclined plate under the pulse push, and then smoothly flow into the auxiliary box for centralized collection. The other part of the sundries will be directly sucked into the main box under the strong suction force of the vacuum cleaner pump. This series of measures effectively solves the problem of floating floating flocs in the air, significantly reduces the risk of staff inhaling floating flocs, provides a solid guarantee for their health. At the same time, it avoids floating flocs falling on mechanical equipment or raw materials, reduces the negative impact on the mechanical cleanliness and product quality. In addition, by the method of pulse cleaning blockages, the occurrence of blockages during the cleaning process is greatly reduced, ensuring the continuous and stable operation of the cleaning device, and improving the efficiency and reliability of floating floc cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0014] Figure 2 is a schematic diagram of the lap forming machine body and the guiding structure of the present utility model;

[0015] Figure 3 is a schematic diagram of the floating floc cleaning structure of the present utility model;

[0016] Figure 4 This is the left view structural schematic diagram of the utility model;

[0017] Figure 5 This is the rear view structural schematic diagram of the utility model.

[0018] In the figure: 1. Drawframe body; 2. Guide structure; 21. Support cross bar; 22. Guide rod; 23. Output roller; 24. Mounting block; 3. Floating floc cleaning structure; 31. Main box; 311. Vacuum cleaner pump; 312. Extraction pipe; 313. Extension pipe; 314. Feeding pipe; 32. Sub-box; 33. Guide plate; 34. Dust suction head; 35. Pulse machine; 36. Connecting pipe; 37. Oblique plate; 4. Sliver can. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] As Figures 1 to 5 shown, the present utility model provides a drawframe, including a drawframe body 1 and a guide structure 2 located in front of the drawframe body 1, and a floating floc cleaning structure 3 located on the top of the guide structure 2 and both sides of the drawframe body 1;

[0021] The floating floc cleaning structure 3 includes a main box 31 and a sub-box 32, and a guide plate 33 arranged in a linear array. A plurality of equally spaced dust suction heads 34 are arranged at the bottom of the guide plate 33, a pulse machine 35 is arranged at the top of the guide plate 33, a connecting pipe 36 is communicated with the right side surface of the guide plate 33, a vacuum cleaner pump 311 is fixedly installed on the top of the main box 31, an extraction pipe 312 is communicated with the input end of the vacuum cleaner pump 311, and extension pipes 313 equal in number to the guide plate 33 are communicated with the outer wall of the extraction pipe 312. The top of the connecting pipe 36 is communicated with an oblique plate 37.

[0022] Adopting the above solution: Through the design of the floating floc cleaning structure 3, during the coiling operation, the vacuum cleaner pump 311 serves as the power source, exerting its strong suction force. Through the suction head 34, it efficiently sucks the floating flocs floating in the air. During this process, the pulse machine 35 utilizes its strong pulse effect to promptly clean the possible blockage inside the guide plate 33. When a blockage occurs inside the guide plate 33, the blocked matter under the pulse action will be processed in two parts. One part of the sundries, under the pulse push, flows through the connecting pipe 36 to the inclined plate 37, and then smoothly flows into the secondary box 32 for centralized collection. The other part of the sundries is directly sucked into the main box 31 under the strong suction force of the vacuum cleaner pump 311. This series of measures effectively solves the problem of floating flocs in the air, significantly reduces the risk of workers inhaling floating flocs, provides a solid guarantee for their health. At the same time, it avoids floating flocs falling on mechanical equipment or raw materials, reducing the negative impact on mechanical cleanliness and product quality. In addition, through the method of pulse cleaning blockages, the occurrence of blockages during the cleaning process is greatly reduced, ensuring the continuous and stable operation of the cleaning device, and improving the efficiency and reliability of floating floc cleaning.

[0023] As Figures 1 to 5 shown, the other end of the inclined plate 37 is fixedly connected to and communicates with the front of the secondary box 32. The inclined plate 37 presents an inclination angle of thirty degrees. The guiding structure 2 includes a support cross bar 21, guiding rods 22, and an output roller 23 located behind the guiding rods 22. The guiding rods 22 are linearly arrayed on the outer wall of the support cross bar 21.

[0024] Adopting the above solution: The support cross bar 21 plays a key supporting and fixing role in the entire device. Through its strong structure, the support cross bar 21 can firmly fix the positions of the guiding rods 22, the output roller 23, and the guide plate 33, ensuring that they will not shift or shake during operation. When the sliver moves on the production line, the guiding rods 22 can guide the sliver to move along the correct path, avoiding the sliver from getting chaotic or entangled. The output roller 23, through its rotational movement, further pushes the sliver forward and works in coordination with the guiding rods 22 to successfully guide the sliver into the coiling machine body 1.

[0025] As Figures 1 to 5 shown, the top of the support cross bar 21 is provided with a mounting block 24 adapted to the guide plate 33. The guide plate 33 is sleeved on the outer wall of the mounting block 24 and locked with screws. It also includes a sliver bucket 4 located below the guiding rods 22. The sliver buckets 4 are set to six and evenly divided into three groups.

[0026] Adopting the above solution: The sliver can 4 provides a stable storage environment for the sliver. At the beginning of the lap doubling operation, the sliver is placed in the sliver can 4 to ensure that the sliver is stored orderly and ready to enter the subsequent processing stage. The sliver in the sliver can 4 can be directly connected to the guiding structure 2. This connection method ensures that the sliver can be smoothly transferred from the sliver can 4 to the lap doubling machine main body. The guiding structure 2 plays a crucial guiding role in this process. It can accurately guide the sliver to the entrance of the lap doubling machine main body, preventing the sliver from shifting or winding. When the sliver enters the lap doubling machine main body through the guiding structure 2, the lap forming process is started. During this process, the various components inside the lap doubling machine main body cooperate to gradually wind the sliver into a predetermined shape and specification. The sliver is precisely controlled and processed inside the lap doubling machine main body, ensuring the quality and stability of the lap forming.

[0027] As Figures 1 to 5 shown, the output end of the vacuum cleaner pump 311 is connected to a blanking pipe 314, and the other end of the blanking pipe 314 is connected to the main box 31.

[0028] Adopting the above solution: The blanking pipe 314 is closely connected to the main box 31 to form an efficient transmission channel. During the lap doubling operation, when the vacuum cleaner pump 311 is started, with its strong suction force, it can quickly extract the floating fluffs floating in the air into the blanking pipe 314 and smoothly transmit them to the main box 31. This connection design ensures the smoothness and stability of the floating fluffs during transmission. The main box 31 serves as a collection and storage container for the floating fluffs, capable of accommodating a large amount of floating fluffs, providing convenience for subsequent processing. Through the connection of the blanking pipe 314 and the main box 31, the rapid collection and transmission of the floating fluffs are realized, effectively reducing the pollution of the floating fluffs to the lap doubling operation environment and ensuring the health of the staff and the quality of the lap doubling operation.

[0029] The working principle and usage process of the present utility model:

[0030] First, place the sliver in the sliver can 4. The sliver can be directly connected to the guiding structure 2. During the doubling and rolling operation, the guiding rod 22 guides the sliver to move along a predetermined path. The output roller 23 pushes the sliver forward through rotation, and successfully guides the sliver into the doubling and rolling machine body 1 for doubling and rolling forming. At the same time, the floating fluff cleaning structure 3 starts to operate. The vacuum cleaner pump 311 is started, and the floating fluff in the air is sucked into the guiding plate 33 through the suction head 34, and then transmitted to the main box 31 through the connecting pipe 313, the extraction pipe 312 and the blanking pipe 314. The pulse machine 35 cleans the blockage inside the guiding plate 33. Part of the blocked debris impacted by the pulse flows through the connecting pipe 36 to the inclined plate 37 and enters the sub-box 32 for collection, and the other part is directly extracted to the main box 31. The connection between the blanking pipe 314 and the main box 31 ensures the smoothness and stability of the floating fluff transmission. The whole process effectively reduces the pollution of the working environment by floating fluff, and guarantees the health of the staff and the product quality.

[0031] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A strip winding machine, characterized in that: It comprises a winding machine body (1), a guide structure (2) located in front of the winding machine body (1), and a floating floc cleaning structure (3) located on the top of the guide structure (2) and on both sides of the winding machine body (1); The floating floc cleaning structure (3) comprises a main box (31) and a sub-box (32), and a guide plate (33) distributed in a linear array; a plurality of equally spaced dust heads (34) are arranged at the bottom of the guide plate (33); a pulse machine (35) is arranged at the top of the guide plate (33); a connecting pipe (36) is connected to the right side of the guide plate (33); a dust collector pump (311) is fixedly mounted on the top of the main box (31); an input end of the dust collector pump (311) is connected to an extraction pipe (312); the outer wall of the extraction pipe (312) is connected to a number of connecting pipes (313) equal to the number of the guide plate (33); and the top of the connecting pipe (36) is connected to an inclined plate (37).

2. The strip winding machine according to claim 1, characterized in that: The other end of the inclined plate (37) is fixedly connected to the front surface of the auxiliary box (32) and communicates therewith, and the inclined plate (37) presents an inclined angle of thirty degrees.

3. The strip winding machine according to claim 1, characterized in that: The guide structure (2) comprises a supporting cross bar (21) and a guide rod (22), and an output roller (23) located behind the guide rod (22); the guide rods (22) are distributed on the outer wall of the supporting cross bar (21) in a linear array.

4. The strip winding machine according to claim 3, characterized in that: A mounting block (24) adapted to the guide plate (33) is provided at the top of the supporting crossbar (21); the guide plate (33) is sleeved on the outer wall of the mounting block (24) and is locked by means of screws.

5. The strip winding machine according to claim 3, characterized in that: It also includes a sliver barrel (4) located below the guide rod (22), wherein the sliver barrel (4) is provided in six pieces and is evenly divided into three groups.

6. The strip winding machine according to claim 1, characterized in that: The output end of the vacuum cleaner pump (311) is connected to a feed pipe (314), and the other end of the feed pipe (314) is connected to the main box (31).

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