Polyester round rope processing equipment
By designing the combination of wiring components, adjustment components, limit components and wire collection components of polyester round rope processing equipment, the problems of existing equipment in the positioning and heating process are solved, and high-quality shaping and simplified operating processes are achieved.
Patent Information
- Application Number
- CN202421662805.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing polyester round rope processing equipment has problems such as inaccurate positioning, difficulty in guiding tensioning, uneven heating and poor shaping stability during positioning and heating, and the equipment operation is complicated.
A polyester round rope processing equipment is designed, which adopts a combination of wiring assembly, adjustment component, limiting component and wire retraction component. The wire retraction component is adjusted by adjusting the wire tightness. The limiting component is fixed with a clamping structure. The wire retraction component is used to wrap the round rope, so that it is convenient to wind up after setting.
It realizes accurate positioning and uniform heating of the round rope, improves the shaping quality and stability, simplifies the operation process of the equipment, and is more convenient to use.
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Figure CN223033592U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of round rope processing, and in particular relates to polyester round rope processing equipment. Background Art
[0002] Polyester, also known as polyester fiber, is a synthetic fiber made by chemical polycondensation of organic dibasic acids and diols. It is a kind of polymer compound. Polyester fiber has high strength and elastic recovery ability, making the woven round rope strong and durable.
[0003] Chinese patent CN111996663B discloses an intermittent elastic circular rope braiding machine, which relates to the field of circular rope braiding. The intermittent elastic circular rope braiding machine comprises a frame, a fixed disk is fixedly mounted on one end surface of the frame, a braiding device is fixedly connected to the surface of the frame, a heating box is fixedly mounted on the surface of the frame, a winding bracket is fixedly connected to the other end surface of the frame, a wire roll positioning rod is fixedly connected to one side surface of the fixed disk, the wire roll positioning rods are evenly distributed at equal angles on one side surface of the fixed disk, a connecting frame is fixedly connected to one end of the side surface of the fixed disk, a side guide wheel is rotatably mounted on the other end of the connecting frame, an arc-shaped mounting groove is provided on the other side of the surface of the fixed disk, a fixing screw is slidably mounted on the side of the arc-shaped mounting groove, a fixing nut is threadedly mounted on one end of the surface of the fixing screw, a round rod is provided on the other end of the fixing screw, and an end guide wheel is rotatably mounted on the surface of the round rod.
[0004] The existing method can only be positioned by a separate positioning rod, and it is impossible to guide and tension according to the position, which is not conducive to the separation of multiple ropes. In addition, when weaving and shaping, the heating is uneven and the shaping stability is poor, which affects the quality of the round rope. In the above document, multiple semi-circular rings are installed through a semi-cylinder, which is conducive to threading and positioning, avoids interference, ensures uniform heating, and improves the shaping quality. However, when threading in the semi-cylinder, tools are needed to install and remove the positioning screws, which is more troublesome to use.
[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0006] In view of the problems in the related technology, the utility model proposes a polyester round rope processing equipment to overcome the above technical problems existing in the existing related technology.
[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0008] The utility model relates to a polyester round rope processing device, which includes a wire loading component. An adjusting component is arranged on the outer surface of the wire loading component. The bottom of the wire loading component is fixedly connected with a bottom plate. A weaving box, a heater and a wire winding component are fixedly connected to the top of the bottom plate. A limiting component is arranged on the outer surface of the heater. The adjusting component is used to adjust the tightness of the polyester thread on the wire loading component. The limiting component is used to limit the woven polyester round rope in the heater. The wire winding component is used to wind the polyester round rope.
[0009] Further, the wire loading component includes a vertical plate. A rotating seat is rotatably connected to the outer surface of the vertical plate. A wire loading frame and a first belt pulley are respectively fixedly connected to the outer surface of the rotating seat. A belt is fixedly installed on the outer surface of the first belt pulley. The first belt pulley is connected to a second belt pulley through the belt. A first motor is fixedly connected to the outer surface of the second belt pulley. Both the vertical plate and the first motor are fixedly connected to the bottom plate.
[0010] Further, the adjusting component includes a first bracket. The first bracket is fixedly connected to the outer surface of the rotating seat. A second bracket is rotatably connected to the outer surface of the first bracket. A pulley is rotatably connected to the outer surface of the second bracket. A limiting hole is formed in the outer surface of the first bracket. A limiting bolt is threadedly connected inside the limiting hole.
[0011] Further, the limiting component includes a fixed cylinder. The fixed cylinder is fixedly connected to the heater. A rotating plate is rotatably connected to the outer surface of the fixed cylinder. A fixed seat is fixedly connected to the outer surface of the fixed cylinder. A limiting rod is slidably connected inside the fixed seat. A pull ring is fixedly connected to the upper end of the limiting rod. A spring is fixedly connected to the outer surface of the fixed seat. The spring is fixedly connected to the pull ring. A limiting seat is fixedly connected to the outer surface of the rotating plate.
[0012] Further, the wire winding component includes a second motor. A flange is fixedly connected to the output shaft of the second motor. The second motor is fixedly connected to a wire winding roller through the flange. A fixed frame is rotatably connected to the outer surface of the wire winding roller. The fixed frame is respectively fixedly connected to the bottom plate and the second motor. A limiting plate is arranged on the top of the fixed frame. A first bolt is threadedly connected to the outer surface of the limiting plate.
[0013] Further, a hinge is fixedly connected to the outer surface of the fixed cylinder. The fixed cylinder is rotatably connected to the rotating plate through the hinge.
[0014] Further, there are two groups of flanges. The two groups of flanges are respectively fixed at the output shaft of the second motor and the end of the wire winding roller. The two groups of flanges are fixedly connected through a second bolt.
[0015] The utility model has the following beneficial effects:
[0016] 1. Through the connection between the heater and the limit component, the limit component can restrict the position of the round rope to make it close to the heater. At the same time, the limit component itself adopts a clamping structure. When using the limit component to fix the round rope at the heater, simply push the limit component to fix it, which is relatively convenient to use.
[0017] 2. Through the connection between the heater and the fixing cylinder, the fixing cylinder and the rotating plate are clamped by the limit rod and the limit seat. When opening the rotating plate, just pull the pull ring to drive the limit rod, and the limit rod separates from the limit seat. The limit seat and the rotating plate rotate and open under the action of gravity. When fixing, just push the rotating plate back directly, which is relatively convenient to use.
[0018] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0020] Figure 1 Schematic diagram of the external contour structure of the present utility model Figure 1 ;
[0021] Figure 2 Schematic diagram of the external contour structure of the present utility model Figure 2 ;
[0022] Figure 3 For the present utility model Figure 1 Enlarged schematic diagram of the structure at A;
[0023] Figure 4 For the present utility model Figure 2 Enlarged schematic diagram of the structure at B;
[0024] Figure 5 Cross-sectional structure schematic diagram of the fixing seat of the present utility model;
[0025] Figure 6 For the present utility model Figure 2 Enlarged schematic diagram of the structure at C.
[0026] In the drawings, the list of components represented by each reference numeral is as follows:
[0027] 1. Threading component; 101. Vertical plate; 102. Rotating seat; 103. Threading frame; 104. First pulley; 105. Belt; 106. Second pulley; 107. First motor; 2. Adjusting component; 201. First bracket; 202. Second bracket; 203. Pulley; 204. Limit hole; 205. Limit bolt; 3. Bottom plate; 4. Weaving machine; 5. Heater; 6. Limiting component; 601. Fixed cylinder; 602. Rotating plate; 603. Fixed seat; 604. Limiting rod; 605. Pulling ring; 606. Spring; 607. Limiting seat; 7. Wire winding component; 701. Second motor; 702. Flange; 703. Wire winding roller; 704. Fixed frame; 705. Limiting plate; 706. First bolt; 8. Hinge. Detailed implementation mode
[0028] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the utility model.
[0029] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the utility model.
[0030] Please refer to Figures 1-6 As shown in the figure, the present utility model is a polyester round rope processing device, including a threading component 1. An adjusting component 2 is arranged on the outer surface of the threading component 1. The bottom of the threading component 1 is fixedly connected with a bottom plate 3. A weaving box 4, a heater 5 and a wire winding component 7 are fixedly connected to the top of the bottom plate 3. A limiting component 6 is arranged on the outer surface of the heater 5. The adjusting component 2 is used to adjust the tightness of the polyester thread on the threading component 1. The limiting component 6 is used to limit the woven polyester round rope in the heater 5. The wire winding component 7 is used to wind the polyester round rope.
[0031] First, place multiple groups of polyester thread reels on the threading component 1, move the position of the adjusting component 2 to change the tightness of the polyester thread reels on the threading component 1. The wire bundles of multiple groups of polyester thread reels pass through the weaving box 4 to be woven into a round rope and then enter between the heater 5 and the limiting component 6. The limiting component 6 plays a limiting role on the round rope to avoid the situation that the round rope is too far away from the heater 5. After passing through the heater 5, the round rope is wound by the wire winding component 7.
[0032] Through the connection between the heater 5 and the limiting component 6, the limiting component 6 can limit the position of the round rope to make it close to the heater 5. At the same time, the limiting component 6 itself adopts a clamping structure. When using the limiting component 6 to fix the round rope at the heater 5, simply push the limiting component 6 to fix it, which is relatively convenient to use.
[0033] In one embodiment, for the above-mentioned wire loading component 1, the wire loading component 1 includes a vertical plate 101. A rotating seat 102 is rotatably connected to the outer surface of the vertical plate 101. A wire loading frame 103 and a first belt pulley 104 are respectively fixedly connected to the outer surface of the rotating seat 102. A belt 105 is fixedly installed on the outer surface of the first belt pulley 104. The first belt pulley 104 is drivingly connected to a second belt pulley 106 through the belt 105. A first motor 107 is fixedly connected to the outer surface of the second belt pulley 106. Both the vertical plate 101 and the first motor 107 are fixedly connected to the bottom plate 3.
[0034] Start the motor 107. The first motor 107 drives the second belt pulley 106 to rotate. The second belt pulley 106 drives the first belt pulley 104 to rotate through the belt 105. The first belt pulley 104 drives the rotating seat 102 to rotate. At this time, the polyester thread reel installed on the wire loading frame 103 can rotate with the rotating seat 102, and the polyester thread bundle is wound and braided.
[0035] In one embodiment, for the above-mentioned adjusting component 2, the adjusting component 2 includes a first bracket 201. The first bracket 201 is fixedly connected to the outer surface of the rotating seat 102. A second bracket 202 is rotatably connected to the outer surface of the first bracket 201. A pulley 203 is rotatably connected to the outer surface of the second bracket 202. A limiting hole 204 is formed in the outer surface of the first bracket 201. A limiting bolt 205 is threadedly connected to the inside of the limiting hole 204.
[0036] Remove the bolt 205 to separate it from the limiting hole 204 and release the limiting fixation of the second bracket 202. Push the second bracket 202 and the pulley 203 to rotate. The pulley 203 can drive the polyester thread bundle to move, so as to tension the polyester thread bundle. Then, reinstall the bolt 205 to fix the second bracket 202.
[0037] In one embodiment, for the above-mentioned limiting component 6, the limiting component 6 includes a fixed cylinder 601, the fixed cylinder 601 is fixedly connected to the heater 5, a rotating plate 602 is rotatably connected to the outer surface of the fixed cylinder 601, a fixed seat 603 is fixedly connected to the outer surface of the fixed cylinder 601, a limiting rod 604 is slidably connected inside the fixed seat 603, a pull ring 605 is fixedly connected to the upper end of the limiting rod 604, a spring 606 is fixedly connected to the outer surface of the fixed seat 603, the spring 606 is fixedly connected to the pull ring 605, and a limiting seat 607 is fixedly connected to the outer surface of the rotating plate 602.
[0038] Pull the pull ring 605 to drive the limiting rod 604 to move upward. The pull ring 605 stretches the spring 606, and the limiting rod 604 separates from the limiting seat 607. At this time, the limiting seat 607 and the rotating plate 602 rotate downward under the action of gravity. At this time, the round rope can pass through the gap between the rotating plate 602 and the fixed cylinder 601, so that the round rope enters the inside of the fixed cylinder 601. Subsequently, push the rotating plate 602 to rotate upward close to the fixed cylinder 601. The limiting seat 607 on the rotating plate 602 presses the limiting rod 604 so that the spring 606 is stretched. Until the limiting seat 607 is aligned with the fixed seat 603, the spring 606 pushes the clamping rod 604 to reset to fix the limiting seat 607 and the rotating plate 602. The heat of the heater 5 can be transferred to the fixed cylinder 601 to heat and solidify the round rope inside it.
[0039] In one embodiment, for the above-mentioned wire winding component 7, the wire winding component 7 includes a second motor 701, a flange 702 is fixedly connected to the output shaft of the second motor 701, a wire winding roller 703 is fixedly connected to the second motor 701 through the flange 702, a fixed frame 704 is rotatably connected to the outer surface of the wire winding roller 703, the fixed frame 704 is fixedly connected to the bottom plate 3 and the second motor 701 respectively, a limiting plate 705 is arranged at the top of the fixed frame 704, and a first bolt 706 is threadedly connected to the outer surface of the limiting plate 705.
[0040] Start the second motor 701, and the second motor 701 drives the wire winding roller 703 to rotate through the flange 702. The wire winding roller 703 can wind up the shaped polyester round rope. After winding is completed, remove the first bolt 706 to release the limit fixation of the limiting plate 705 and the fixed frame 704. At this time, the limiting plate 705 and the winding roller 703 can be removed.
[0041] In one embodiment, for the above-mentioned fixed cylinder 801, a hinge 8 is fixedly connected to the outer surface of the fixed cylinder 601, and the fixed cylinder 601 is rotatably connected to the rotating plate 602 through the hinge 8.
[0042] In one embodiment, for the above-mentioned flange 702, there are two groups of the flange 702. The two groups of the flange 702 are respectively fixed to the output shaft of the second motor 701 and the end of the wire take-up roller 703, and the two groups of the flange 702 are fixedly connected by second bolts.
[0043] The hinge 8 can reduce the friction between the fixed cylinder 601 and the rotating plate 602. Removing the second bolt can separate the flange 702 on the wire take-up roller 703 from the flange 702 on the second motor 701.
[0044] In summary, by means of the above technical solution of the present invention, first place the polyester thread reel on the surface of the thread loading rack 103 on the rotating seat 102. The polyester thread on the polyester thread reel is lapped with the pulley 203. Remove the limit bolt 205 to release the limit fixation of the second bracket 202 and the pulley 203. Rotating the second bracket 202 and the pulley 203 can tension and adjust the polyester thread bundle. Start the first motor 107 to drive the rotating seat 102 to rotate through the first belt pulley 104. The polyester thread on the rotating seat 102 passes through the braider 4 and can be braided into a round rope. After being braided by the braider 4, the round rope still needs to be heat-set by the heater 5. Find the pull ring 605 on the fixed cylinder 601 in the heater 5, pull the pull ring 605 to drive the limit rod 604 to move upward. The pull ring 605 stretches the spring 606, and the limit rod 604 is separated from the limit seat 607. At this time, the limit seat 607 and the rotating plate 602 rotate downward under the action of gravity. At this time, the round rope can pass through the gap between the rotating plate 602 and the fixed cylinder 601, so that the round rope enters the inside of the fixed cylinder 601. Then push the rotating plate 602 to rotate upward close to the fixed cylinder 601. The limit seat 607 on the rotating plate 602 presses the limit rod 604 so that the spring 606 is stretched. Until the limit seat 607 is aligned with the fixed seat 603, the spring 606 pushes the latch 604 to reset to fix the limit seat 607 and the rotating plate 602. The heat of the heater 5 can be transferred to the fixed cylinder 601 to heat and cure and shape the round rope inside it. Then one end of the round rope is fixed on the winding roller 703. Start the second motor 701 to drive the winding roller 703 to rotate to wind the round rope. After winding is completed, remove the first bolt 706 to remove the winding roller 703.
[0045] Through the above technical solutions: 1. By connecting the heater 5 and the limiting component 6, the limiting component 6 can limit the position of the round rope to make it close to the heater 5. At the same time, the limiting component 6 itself adopts a clamping structure. When using the limiting component 6 to fix the round rope at the heater 5, directly pushing the limiting component 6 can fix it, which is relatively convenient to use. 2. By connecting the heater 5 and the fixed cylinder 601, the fixed cylinder 601 and the rotating plate 602 are clamped by the limiting rod 604 and the limiting seat 607. When opening the rotating plate 602, just pull the pull ring 605 to drive the limiting rod 604, and the limiting rod 604 is separated from the limiting seat 607. The limiting seat 607 and the rotating plate 602 rotate and open under the action of gravity. When fixing, directly push the rotating plate 602 back, which is relatively convenient to use.
[0046] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0047] The preferred embodiments of the utility model disclosed above are only used to help illustrate the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. The embodiments selected and specifically described in this specification are to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A polyester round rope processing device, comprising a wire assembly (1), characterized in that: The outer surface of the wire loading assembly (1) is provided with an adjustment assembly (2); the bottom of the wire loading assembly (1) is fixedly connected to a bottom plate (3); the top of the bottom plate (3) is fixedly connected to a braiding box (4), a heater (5) and a wire taking-up assembly (7); the outer surface of the heater (5) is provided with a limit assembly (6); the adjustment assembly (2) is used to adjust the tightness of the polyester wire on the wire loading assembly (1); the limit assembly (6) is used to limit the braided polyester round rope within the heater (5); and the wire taking-up assembly (7) is used to wind the polyester round rope; The wire assembly (1) comprises a vertical plate (101), and the outer surface of the vertical plate (101) is rotatably connected to a rotating seat (102); The adjustment assembly (2) comprises a first bracket (201), the first bracket (201) is fixedly connected to the outer surface of the rotating seat (102), the outer surface of the first bracket (201) is rotatably connected to the second bracket (202), the outer surface of the second bracket (202) is rotatably connected to the pulley (203), and a limiting hole (204) is provided on the outer surface of the first bracket (201), and the inner thread of the limiting hole (204) is connected to a limiting bolt (205).
2. The polyester round rope processing equipment according to claim 1, characterized in that: The outer surfaces of the rotating seat (102) are respectively fixedly connected to a wire loading frame (103) and a first pulley (104); a belt (105) is fixedly installed on the outer surface of the first pulley (104); the first pulley (104) is connected to a second pulley (106) via the belt (105); the outer surface of the second pulley (106) is fixedly connected to a first motor (107); and the vertical plate (101) and the first motor (107) are both fixedly connected to the bottom plate (3).
3. The polyester round rope processing equipment according to claim 2, characterized in that: The limiting assembly (6) comprises a fixed cylinder (601), wherein the fixed cylinder (601) is fixedly connected to the heater (5), the outer surface of the fixed cylinder (601) is rotatably connected to a rotating plate (602), the outer surface of the fixed cylinder (601) is fixedly connected to a fixed seat (603), the interior of the fixed seat (603) is slidably connected to a limiting rod (604), the upper end of the limiting rod (604) is fixedly connected to a pull ring (605), the outer surface of the fixed seat (603) is fixedly connected to a spring (606), the spring (606) is fixedly connected to the pull ring (605), and the outer surface of the rotating plate (602) is fixedly connected to a limiting seat (607).
4. The polyester round rope processing equipment according to claim 3, characterized in that: The wire take-up assembly (7) comprises a second motor (701), a flange (702) being fixedly connected to the output shaft of the second motor (701), the second motor (701) being fixedly connected to a wire take-up roller (703) via the flange (702), the outer surface of the wire take-up roller (703) being rotatably connected to a fixing frame (704), the fixing frame (704) being fixedly connected to the bottom plate (3) and the second motor (701) respectively, a limiting plate (705) being arranged on the top of the fixing frame (704), the outer surface of the limiting plate (705) being threadedly connected to a first bolt (706).
5. The polyester round rope processing equipment according to claim 4, characterized in that: A hinge (8) is fixedly connected to the outer surface of the fixed cylinder (601), and the fixed cylinder (601) is rotatably connected to the rotating plate (602) via the hinge (8).
6. The polyester round rope processing equipment according to claim 5, characterized in that: There are two groups of flanges (702), which are respectively fixed to the output shaft of the second motor (701) and the end of the take-up roller (703), and the two groups of flanges (702) are fixedly connected by a second bolt.
Citation Information
Patent Citations
A discontinuous elastic circular rope braiding machine
CN111996663B