Polyester braid yarn guide structure
By introducing a control mechanism and cleaning mechanism into the polyester webbing wire guide structure, the problems of cumbersome replacement of extrusion rollers and high manual cleaning cost in the prior art are solved, and the pitch adjustment and automatic cleaning of extrusion rollers that adapt to polyester webbing wires of different thicknesses are realized, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421238048.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing polyester webbing wire guide mechanism needs to replace the extrusion roller when adapting to polyester webbing wire of different thicknesses, which is time-consuming and troublesome. At the same time, the discharge of polyester webbing wire is often accompanied by miscellaneous wool and dirt. The current cleaning method depends on manpower and is costly.
A polyester webbing wire guide structure is designed to adjust the extrusion roller spacing to adapt to polyester webbing wire of different thicknesses through the control mechanism, and the miscellaneous hair and dirt on the surface of the polyester webbing wire is cleaned through the guidance mechanism and the cleaning mechanism.
It realizes flexible adjustment of the spacing of the extrusion rollers, adapts to polyester webbing wire of different thicknesses, and avoids bending and wrinkling; at the same time, the cost of manual cleaning is reduced through the automatic cleaning mechanism, and the use effect of polyester webbing wire is improved.
Smart Images
Figure CN223033698U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material guides, in particular to a polyester webbing yarn material guide structure. Background Art
[0002] The polyester webbing yarn guide structure, as the core device on the polyester webbing production line, is responsible for guiding and controlling the direction and distribution of the polyester yarn bundles throughout the production process to ensure the quality and stability of the polyester webbing. In the polyester webbing production process, it has a direct impact on the uniformity, strength and appearance of the webbing. However, in the use of the existing polyester webbing yarn guide mechanism, for polyester webbing yarns of different thicknesses, the extrusion roller needs to be replaced to achieve adaptation, which is time-consuming and troublesome. In addition, when the polyester webbing yarn is conveyed out of the discharging mechanism, it is often accompanied by stray hair and dirt. The current cleaning method mainly relies on manpower and is costly. Utility Model Content
[0003] The purpose of the utility model is to provide a polyester webbing yarn guiding structure in order to solve the above-mentioned problem. The control mechanism adjusts the distance between the extrusion rollers on the second bracket to adapt to polyester webbing yarns of different thicknesses, and cleans the surface of the polyester webbing yarn output from the discharging mechanism through the guiding mechanism and the cleaning mechanism, thereby improving the subsequent use effect of the polyester webbing yarn.
[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0005] The polyester webbing yarn guide structure comprises: a placement platform, a control mechanism and a cleaning mechanism, wherein two second brackets are arranged on the top side of the placement platform, the cleaning mechanism is arranged on one of the two second brackets, and the control mechanism is arranged on the top side of the placement platform;
[0006] The cleaning mechanism comprises a support plate, a support block is fixedly arranged on the front side of the support plate, a spring is arranged on one side of the support block, one end of the spring is connected to a connecting block, and one side of the connecting block is fixedly connected to a connecting inclined plate;
[0007] The control mechanism includes a fixed frame and two limit rods, a sliding block is slidably arranged on the top side of the fixed frame, a connecting rod is penetrated by the sliding block, a U-shaped rod is fixedly arranged on one side of the connecting rod, and a first clamping block and a second clamping block are respectively arranged on both sides of the inner side of the U-shaped rod.
[0008] Furthermore, a second rotating shaft is fixedly arranged between the connecting block and the connecting inclined plate, a supporting handle is fixedly arranged on one side of the shaft body of the second rotating shaft, and a cleaning brush is arranged on the side of the supporting handle away from the second rotating shaft.
[0009] Further, two telescopic rods are arranged on one side of the sliding block, and a pull rod is arranged on one side of the connecting rod.
[0010] Further, a toothed synchronous belt is wound around the periphery of the limiting rod, the opening of the U-shaped rod faces downward, and both the first clamping block and the second clamping block are arranged between the U-shaped rods.
[0011] Further, the second bracket includes a fixing plate, a first synchronous belt is arranged on the front side of the fixing plate, and a gear is rotatably arranged near the lower part of the front side of the fixing plate, and a linkage shaft is fixedly arranged on the front side of the gear.
[0012] Further, a first rotating shaft is fixedly arranged in front of the first synchronous belt, a fixing rod is arranged between the first rotating shaft and the first synchronous belt, a pressing roller is rotatably arranged on one side of the first rotating shaft, and a second synchronous belt is arranged between the linkage shaft and the first rotating shaft.
[0013] Further, a third bracket is fixedly arranged on the top side of one of the second brackets, a flattening roller and a guiding mechanism are horizontally arranged between the third brackets, the guiding mechanism includes a guiding plate, a third rotating shaft is rotatably arranged near the lower part of the side of the guiding plate close to the cleaning mechanism, and a clamping rod is fixedly arranged on the rear side of the shaft body of the third rotating shaft.
[0014] Further, a support leg is fixedly arranged on the top side of the placement platform away from the control mechanism, a discharging mechanism is fixedly arranged on the top side of the support leg, and a first bracket is fixedly arranged on the bottom side of the placement platform.
[0015] With the above structure, the sliding block is pulled back and forth through the pull rod in the control mechanism. When the sliding block moves back and forth, it will drive the connecting rod and the U-shaped rod to move together, and the second clamping block in the U-shaped rod will be clamped with the rack on the top side of the toothed synchronous belt, and then drive the toothed synchronous belt to rotate. At the same time, the rack on the rear side of the toothed synchronous belt meshes with the gear and drives the gear to rotate. The gear drives the first rotating shaft to rotate through the linkage shaft and the second synchronous belt. When the first rotating shaft rotates, it will drive the pressing roller on the shaft body to rotate, achieving to reduce and increase the distance between the two pressing rollers. After the polyester webbing flows out of the discharging mechanism, it will pass through the guiding plate in the guiding mechanism to guide the polyester webbing to the third rotating shaft. When the third rotating shaft rotates, it will drive the clamping rod on the rear side of the shaft body to rotate. Subsequently, the clamping rod pushes the connecting inclined plate downward, the connecting inclined plate drives the second rotating shaft to rotate, and then the support handle on the shaft body of the second rotating shaft drives the cleaning brush to scrape and clean the polyester webbing up and down, avoiding affecting the subsequent use of the polyester webbing.
[0016] In summary, the beneficial effects of the present utility model are as follows: with the cleaning mechanism and the guiding mechanism, during the continuous discharging process of the polyester webbing filaments in the discharging mechanism, the cleaning mechanism will continuously clean the surface of the polyester webbing filaments, avoiding affecting the subsequent use of the polyester webbing filaments and reducing labor costs.
[0017] By controlling the pressing rollers in the second bracket through the control mechanism, the distance between the pressing rollers is manipulated, enabling the pressing rollers to adapt to polyester webbing filaments of different thicknesses. At the same time, the pressing rollers continuously press the polyester webbing filaments to avoid bending and wrinkling phenomena. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0019] Figure 1 is the front view of the present utility model;
[0020] Figure 2 is the axonometric view of the present utility model near the control mechanism;
[0021] Figure 3 is the axonometric view of the present utility model with the control mechanism not fully installed;
[0022] Figure 4 is the present utility model Figure 3 the enlarged view of part A in;
[0023] Figure 5 is the present utility model Figure 3 the enlarged view of part B in;
[0024] Figure 6 is the axonometric view of the present utility model near the discharging mechanism;
[0025] Figure 7 is the present utility model Figure 6 the enlarged view of part C in.
[0026] The reference numerals are explained as follows:
[0027] 1. First support; 2. Placing platform; 3. Support leg; 4. Discharging mechanism; 5. Second support; 501. Fixed plate; 502. First synchronous belt; 503. First rotating shaft; 504. Extrusion roller; 505. Second synchronous belt; 506. Linkage shaft; 507. Gear; 6. Cleaning mechanism; 601. Support plate; 602. Support block; 603. Spring; 604. Connecting block; 605. Connecting inclined plate; 606. Second rotating shaft; 607. Support handle; 608. Cleaning brush; 7. Guiding mechanism; 701. Guide plate; 702. Third rotating shaft; 703. Clamping rod; 8. Flattening roller; 9. Control mechanism; 901. Fixed frame; 902. Sliding block; 903. Pull rod; 904. Connecting rod; 905. Telescopic rod; 906. U-shaped rod; 907. First clamping block; 908. Second clamping block; 909. Limit rod; 910. Toothed synchronous belt; 10. Third support. Detailed implementation manners
[0028] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other implementation manners obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope protected by the present utility model.
[0029] See Figures 1 - 7 As shown, the present utility model provides a polyester webbing wire guiding structure, including: a placing platform 2, a control mechanism 9 and a cleaning mechanism 6. Two second supports 5 are arranged on the top side of the placing platform 2. The cleaning mechanism 6 is arranged on one of the two second supports 5, and the control mechanism 9 is arranged on the top side of the placing platform 2;
[0030] The cleaning mechanism 6 includes a support plate 601. A support block 602 is fixedly arranged on the front side of the support plate 601. A spring 603 is arranged on one side of the support block 602. One end of the spring 603 is connected to a connecting block 604. A connecting inclined plate 605 is fixedly connected to one side of the connecting block 604. When the connecting inclined plate 605 and the connecting block 604 rotate along with the second rotating shaft 606, the connecting block 604 can be pulled back to its original position by the spring 603 for resetting;
[0031] The control mechanism 9 includes a fixed frame 901 and two limit rods 909. A sliding block 902 is slidably arranged on the top side of the fixed frame 901. A connecting rod 904 is arranged through the sliding block 902. A U-shaped rod 906 is fixedly arranged on one side of the connecting rod 904. A first clamping block 907 and a second clamping block 908 are respectively arranged on both sides inside the U-shaped rod 906. The sliding block 902 moves horizontally back and forth on the top side of the fixed frame 901. When moving, it will drive the connecting rod 904 and the U-shaped rod 906 to move together. At the same time, the connecting rod 904 can move horizontally on both sides inside the sliding block 902 and drive the U-shaped rod 906 together. The U-shaped rod 906 can be driven by both the sliding block 902 and the connecting rod 904 to move horizontally on both sides and back and forth.
[0032] Further, a second rotating shaft 606 is fixedly arranged between the connecting block 604 and the connecting inclined plate 605. A support handle 607 is fixedly arranged on one side of the shaft body of the second rotating shaft 606. A cleaning brush 608 is arranged on the side of the support handle 607 away from the second rotating shaft 606. When the clamping rod 703 of the guiding mechanism 7 pushes the connecting inclined plate 605, the connecting inclined plate 605 drives the second rotating shaft 606 to rotate, so that the support handle 607 on the shaft body of the second rotating shaft 606 drives the cleaning brush 608 to rotate. After rotation, the spring 603 pulls the connecting block 604, driving the second rotating shaft 606 to rotate back, and re-driving the cleaning brush 608 to clean again while also completing the reset.
[0033] Further, two telescopic rods 905 are arranged on one side of the sliding block 902, and a pull rod 903 is arranged on one side of the connecting rod 904. The position of the connecting rod 904 and the U-shaped rod 906 can be conveniently controlled through the pull rod 903.
[0034] Further, a toothed synchronous belt 910 is wound around the periphery of the limit rod 909. The opening of the U-shaped rod 906 faces downward, and both the first clamping block 907 and the second clamping block 908 are arranged between the U-shaped rods 906. When the U-shaped rod 906 moves, it will drive the first clamping block 907 and the second clamping block 908 to move together. When the U-shaped rod 906 moves horizontally to both sides, the first clamping block 907 will be clamped into the toothed synchronous belt 910. At this time, the second clamping block 908 will move away from the toothed synchronous belt 910. On the contrary, the first clamping block 907 moves away and the second clamping block 908 is clamped into the toothed synchronous belt 910. When the first clamping block 907 is clamped into the toothed synchronous belt 910 and rotates, the distance between the extrusion rollers 504 will increase, and on the contrary, it will decrease.
[0035] Further, the second bracket 5 includes a fixing plate 501. A first synchronous belt 502 is disposed on the front side of the fixing plate 501, and a gear 507 is rotatably disposed near the lower part of the front side of the fixing plate 501. A linkage shaft 506 is fixedly disposed on the front side of the gear 507. The gear 507 meshes with a toothed synchronous belt 910. When the toothed synchronous belt 910 rotates, the gear 507 will also rotate accordingly, and then drive the linkage shaft 506 to rotate.
[0036] Further, a first rotating shaft 503 is fixedly disposed in front of the first synchronous belt 502. A fixing rod is disposed between the first rotating shaft 503 and the first synchronous belt 502. An extrusion roller 504 is rotatably disposed on one side of the first rotating shaft 503. A second synchronous belt 505 is disposed between the linkage shaft 506 and the first rotating shaft 503. When the first rotating shaft 503 rotates, it will drive the first synchronous belt 502 to rotate. The first synchronous belt 502 can mesh with the gear 507 of another first rotating shaft 503 through the external rack teeth, enabling the two first rotating shafts 503 to rotate relative to each other, thereby adjusting the distance between the two extrusion rollers 504.
[0037] Further, a third bracket 10 is fixedly disposed on the top side of one of the second brackets 5. A flattening roller 8 and a guiding mechanism 7 are horizontally disposed between the third brackets 10. The guiding mechanism 7 includes a guiding plate 701. A third rotating shaft 702 is rotatably disposed near the lower part of the side of the guiding plate 701 close to the cleaning mechanism 6. A clamping rod 703 is fixedly disposed at the rear of the shaft body of the third rotating shaft 702. The third rotating shaft 702 is made of a rubber material and has a high friction force with the polyester webbing filament, which can cause the polyester webbing filament to drive the third rotating shaft 702 to rotate, thereby causing the third rotating shaft 702 to drive the clamping rod 703 to rotate and providing rotational power for the cleaning mechanism 6.
[0038] Further, a support leg 3 is fixedly disposed on the top side of the placing platform 2, on the side away from the control mechanism 9. A discharge mechanism 4 is fixedly disposed on the top side of the support leg 3, and a first bracket 1 is fixedly disposed on the bottom side of the placing platform 2.
[0039] With the above structure, the sliding block 902 is pulled back and forth by controlling the pull rod 903 in the control mechanism 9. When the sliding block 902 moves back and forth, it will drive the connecting rod 904 and the U-shaped rod 906 to move together, and the second clamping block 908 in the U-shaped rod 906 will be clamped to the rack on the top side of the toothed synchronous belt 910, and then drive the toothed synchronous belt 910 to rotate. At the same time, the rack on the rear side of the toothed synchronous belt 910 meshes with the gear 507 and drives the gear 507 to rotate. The gear 507 drives the first rotating shaft 503 to rotate through the linkage shaft 506 and the second synchronous belt 505. When the first rotating shaft 503 rotates, it will drive the pressing roller 504 on the shaft body to rotate, achieving the reduction and increase of the distance between the two pressing rollers 504. After the polyester webbing silk flows out from the discharging mechanism 4, it will be guided to the third rotating shaft 702 by the guide plate 701 in the guiding mechanism 7. When the third rotating shaft 702 rotates, it will drive the clamping rod 703 on the rear side of the shaft body to rotate. Subsequently, the clamping rod 703 pushes the connecting inclined plate 605 downward, and the connecting inclined plate 605 drives the second rotating shaft 606 to rotate. Then, the support handle 607 on the shaft body of the second rotating shaft 606 drives the cleaning brush 608 to scrape and clean the polyester webbing silk up and down to avoid affecting the subsequent use of the polyester webbing silk.
[0040] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. Polyester webbing yarn guide structure, characterized in that: include: A placement platform (2), a control mechanism (9) and a cleaning mechanism (6), wherein two second brackets (5) are arranged on the top side of the placement platform (2), the cleaning mechanism (6) is arranged on one of the two second brackets (5), and the control mechanism (9) is arranged on the top side of the placement platform (2); The cleaning mechanism (6) comprises a support plate (601), a support block (602) is fixedly arranged on the front side of the support plate (601), a spring (603) is arranged on one side of the support block (602), one end of the spring (603) is connected to a connecting block (604), and one side of the connecting block (604) is fixedly connected to a connecting inclined plate (605); The control mechanism (9) comprises a fixed frame (901) and two limit rods (909); a sliding block (902) is slidably arranged on the top side of the fixed frame (901); a connecting rod (904) is penetrated by the sliding block (902); a U-shaped rod (906) is fixedly arranged on one side of the connecting rod (904); a first clamping block (907) and a second clamping block (908) are respectively arranged on both sides of the inner side of the U-shaped rod (906).
2. The polyester ribbon thread guide structure according to claim 1, characterized in that: A second rotating shaft (606) is fixedly arranged between the connecting block (604) and the connecting inclined plate (605), a supporting handle (607) is fixedly arranged on one side of the shaft body of the second rotating shaft (606), and a cleaning brush (608) is arranged on the side of the supporting handle (607) away from the second rotating shaft (606).
3. The polyester webbing yarn guide structure according to claim 1, characterized in that: Two telescopic rods (905) are arranged on one side of the sliding block (902), and a pull rod (903) is arranged on one side of the connecting rod (904).
4. The polyester webbing yarn guide structure according to claim 3, characterized in that: A toothed synchronous belt (910) is wound around the periphery of the limiting rod (909), the opening of the U-shaped rod (906) faces downward, and the first clamping block (907) and the second clamping block (908) are both arranged between the U-shaped rod (906).
5. The polyester webbing yarn guide structure according to claim 1, characterized in that: The second bracket (5) comprises a fixed plate (501), a first synchronous belt (502) is arranged on the front side of the fixed plate (501), and a gear (507) is rotatably arranged at the lower side of the front side of the fixed plate (501), and a linkage shaft (506) is fixedly arranged on the front side of the gear (507).
6. The polyester ribbon thread guide structure according to claim 5, characterized in that: A first rotating shaft (503) is fixedly arranged in front of the first synchronous belt (502), a fixing rod is arranged between the first rotating shaft (503) and the first synchronous belt (502), an extrusion roller (504) is rotatably arranged on one side of the first rotating shaft (503), and a second synchronous belt (505) is arranged between the linkage shaft (506) and the first rotating shaft (503).
7. The polyester webbing yarn guide structure according to claim 1, characterized in that: A third bracket (10) is fixedly arranged on one of the top sides of the second bracket (5), a flattening roller (8) and a guide mechanism (7) are transversely arranged between the third bracket (10), the guide mechanism (7) comprises a guide plate (701), a third rotating shaft (702) is rotatably arranged at the bottom of the guide plate (701) close to the cleaning mechanism (6), and a clamping rod (703) is fixedly arranged at the rear of the shaft body of the third rotating shaft (702).
8. The polyester webbing yarn guide structure according to claim 1, characterized in that: A support leg (3) is fixedly arranged on the top side of the placement platform (2) away from the control mechanism (9), a discharge mechanism (4) is fixedly arranged on the top side of the support leg (3), and a first bracket (1) is fixedly arranged on the bottom side of the placement platform (2).