Adjusting device for air valve of annealing furnace
By designing an annealing furnace air valve adjustment device including adjustment components and filter components, the problems of poor stability and lack of flue gas filtration in the existing devices are solved, and the accuracy of air volume control and environmental protection are achieved.
Patent Information
- Application Number
- CN202421854851.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing annealing furnace air valve adjustment device has poor stability, and the air blades are easily blown by the exhausted gas, causing the angle to deflect, affecting the accuracy of air volume control. At the same time, there is a lack of a flue gas filtering device, which leads to the dissipation of impurities such as dust and polluting the environment.
An annealing furnace air valve adjustment device including a regulating assembly and a filtration assembly is designed. The adjustment component realizes flexible adjustment of air volume through the coordination of the adjustment gear and the sealing door; the filter component filters the exhausted gas through the combination of the filter mesh and brush to prevent impurities from overflowing.
It improves the stability of the air valve regulating device, ensures the accuracy of air volume control, and effectively prevents impurities in the flue gas from dissipating through the filtering component, protecting the environment.
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Figure CN223035705U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air valve regulation, in particular to an annealing furnace air valve regulation device. Background Art
[0002] An annealing furnace is a device widely used in the field of metal processing, mainly used to remove the heat treatment hardening layer on metal workpieces. This device can change the physical and chemical properties of metals through heating and cooling processes. In the metal processing process, such as forging, welding, and heat treatment, metals usually go through a series of heat treatment steps, which will cause the metals to harden. The hardened metals have higher strength and hardness, but in some application scenarios, it is necessary to anneal the metals to eliminate or reduce their hardness and improve their plasticity.
[0003] The annealing furnace air valve is a device used to control the gas flow in a high-temperature furnace, which plays a key role in the industrial production process. It helps to increase the furnace temperature, shorten the heating time, and reduce energy consumption.
[0004] Chinese Patent Publication No.: CN215172305U published "An Improved Air Valve Regulation Device", which relates to an improved air valve regulation device. In the existing air valve regulation device, due to the existence of convex, concave, or hollow structures, the air resistance increases, and it is necessary to increase the corresponding exhaust power. An improved air valve regulation device includes a wind blade. The wind blade includes a main body and connecting parts at both ends. The main body is a smooth and flat structure, and the main body and the connecting parts are an integral structure; detachable first and second knobs are provided at both ends of the wind blade, a first sealing ring is provided on the first knob, and a second sealing ring is provided on the second knob. The structure of the present utility model is reasonable. The main body of the wind blade is a smooth and flat structure, which greatly reduces the air resistance, the overall weight is reduced, and the service life is long.
[0005] When the existing technology is in use, although the air resistance is greatly reduced and the overall weight is lighter, the stability of the existing device is poor. When in use, the wind blade is easily blown by the exhausted gas, resulting in the deflection of its angle, which in turn affects the accuracy of controlling the exhausted air volume. At the same time, when annealing in an annealing furnace, flue gas will be generated in the furnace, and the existing device lacks a filtering device for flue gas, resulting in the easy dispersion of dust and other impurities in the flue gas into the air, causing environmental pollution. Summary of the Utility Model
[0006] The purpose of the present utility model is to provide an annealing furnace air valve regulating device, which solves the problems in the background technology that the stability of the existing device is poor, the air blades are easily blown by the discharged gas during use, resulting in the deflection of their angles, and then affecting the accuracy of the control of the discharged air volume. At the same time, when annealing in the annealing furnace, flue gas will be generated in the furnace, and the existing device lacks a filtering device for the flue gas, resulting in the easy dispersion of dust and other impurities in the flue gas into the air and causing environmental pollution.
[0007] In order to solve the above technical problems, the present utility model provides the following technical solutions:
[0008] An annealing furnace air valve regulating device includes a box body, an adjusting component is arranged inside the box body, and a filtering component is arranged inside the box body;
[0009] The adjusting component includes a first guide rod, and the first guide rod is fixedly installed inside the box body. A first sealing door is slidably sleeved on the outer surface of the first guide rod, and a first gear rack is fixedly installed on one side of the outer surface of the first sealing door. The outer surface of the first gear rack is engaged with an adjusting gear, and the adjusting gear is rotatably embedded inside the box body;
[0010] The filtering component includes a reciprocating lead screw, and the reciprocating lead screw is rotatably embedded inside the box body. A brush is threadedly sleeved on the outer surface of the reciprocating lead screw. A cleaning motor is fixedly installed on one side of the outer surface of the box body, and the output shaft of the cleaning motor is fixedly connected to the reciprocating lead screw. A filter screen is fixedly installed on the inner wall of the box body, and the filter screen.
[0011] Preferably, a limiting rod is slidably embedded on the side of the brush away from the reciprocating lead screw, and the limiting rod is fixedly installed inside the box body.
[0012] Preferably, a second gear rack is engaged on the side of the adjusting gear away from the first gear rack, and a second sealing door is fixedly installed on one side of the outer surface of the second gear rack.
[0013] Preferably, a second guide rod is slidably embedded inside the second sealing door, and the second guide rod is fixedly installed inside the box body.
[0014] Preferably, sliding frames are slidably embedded inside both the first sealing door and the second sealing door, and the sliding frames are fixedly installed inside the box body.
[0015] Preferably, an adjusting motor is fixedly installed on one side of the outer surface of the box body, and the output shaft of the adjusting motor is fixedly connected to the adjusting gear.
[0016] Preferably, an exhaust duct is fixedly installed inside the box body, a baffle is fixedly installed on the inner wall of the box body near the middle, an air inlet duct is fixedly installed on one side of the outer surface of the box body, and a protective strip is fixedly installed inside the box body.
[0017] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:
[0018] 1. By starting the adjustment motor, the adjustment motor drives the adjustment gear to rotate. During the rotation of the adjustment gear, it can drive the first rack and the second rack engaged with it to move. Since the outer surface of the first rack is connected to the first sealing door and the outer surface of the second rack is connected to the second sealing door, the first rack and the second rack can drive the first sealing door and the second sealing door to move in opposite directions during the movement, so that the first sealing door and the second sealing door release the sealing of the exhaust duct, and then the air can be exhausted through the exhaust duct. The air volume can be adjusted by controlling the adjustment motor according to the usage requirements.
[0019] 2. A filter screen is arranged inside the box body of the present utility model. The discharged gas is filtered through the filter screen to prevent impurities in the gas from overflowing and polluting the environment. When needed, the cleaning motor can be started. The cleaning motor drives the reciprocating lead screw to rotate. While the reciprocating lead screw is rotating, it can drive the brush to move reciprocally, and the filter screen is cleaned by the brush to prevent impurities in the gas from blocking the filter screen and affecting the exhaust effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a side view three-dimensional structure schematic diagram of the present utility model;
[0021] Figure 2 It is a partial cross-sectional three-dimensional structure schematic diagram of the present utility model;
[0022] Figure 3 It is a three-dimensional structure schematic diagram inside the adjustment component of the present utility model;
[0023] Figure 4 It is a three-dimensional structure schematic diagram inside the filtering component of the present utility model.
[0024] Wherein: 1. Box body; 2. First guide rod; 201. First sealing door; 202. First rack; 203. Adjustment gear; 3. Reciprocating lead screw; 301. Cleaning motor; 302. Brush; 303. Filter screen; 4. Second guide rod; 5. Second sealing door; 6. Protective strip; 7. Slide carriage; 8. Second rack; 9. Exhaust duct; 10. Air inlet duct; 11. Adjustment motor; 12. Baffle; 13. Limit rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figures 1-4 , an annealing furnace air valve adjusting device, including a box body 1, an adjusting component is arranged inside the box body 1, and a filtering component is arranged inside the box body 1;
[0027] The adjusting component includes a first guide rod 2, and the first guide rod 2 is fixedly installed inside the box body 1. A first sealing door 201 is slidably sleeved on the outer surface of the first guide rod 2. One side of the outer surface of the first sealing door 201 is fixedly installed with a first gear rack 202. The outer surface of the first gear rack 202 is engaged with an adjusting gear 203, and the adjusting gear 203 is rotatably embedded inside the box body 1;
[0028] The filtering component includes a reciprocating lead screw 3, and the reciprocating lead screw 3 is rotatably embedded inside the box body 1. A brush 302 is threadedly sleeved on the outer surface of the reciprocating lead screw 3. A cleaning motor 301 is fixedly installed on one side of the outer surface of the box body 1, and the output shaft of the cleaning motor 301 is fixedly connected to the reciprocating lead screw 3. A filter screen 303 is fixedly installed on the inner wall of the box body 1, and the filter screen 303.
[0029] Through the above technical solution, when it is necessary to adjust the exhaust air volume, the adjusting motor 11 can be started. The adjusting motor 11 drives the adjusting gear 203 to rotate. During the rotation of the adjusting gear 203, it can drive the first gear rack 202 and the second gear rack 8 engaged therewith to move. Since the outer surface of the first gear rack 202 is connected to the first sealing door 201 and the outer surface of the second gear rack 8 is connected to the second sealing door 5, the first gear rack 202 and the second gear rack 8 can drive the first sealing door 201 and the second sealing door 5 to move in opposite directions during the movement, so that the first sealing door 201 and the second sealing door 5 release the sealing of the exhaust pipe 9, and the exhaust can be carried out through the exhaust pipe 9. The size of the air volume can be adjusted by controlling the adjusting motor 11 according to the use requirements.
[0030] Through the above technical solution, a filter screen 303 is arranged inside the box body 1. The discharged gas is filtered through the filter screen 303 to prevent impurities in the gas from overflowing and polluting the environment. When necessary, the cleaning motor 301 can be started. The cleaning motor 301 drives the reciprocating lead screw 3 to rotate. While the reciprocating lead screw 3 is rotating, it can drive the brush 302 to reciprocate, and the filter screen 303 is cleaned by the brush 302 to prevent impurities in the gas from blocking the filter screen 303 and affecting the exhaust effect.
[0031] Specifically, a limiting rod 13 is slidably embedded on the side of the brush 302 away from the reciprocating lead screw 3, and the limiting rod 13 is fixedly installed inside the box body 1.
[0032] Through the above technical solution, the limiting rod 13 limits the side of the brush 302 away from the reciprocating lead screw 3, avoiding the deflection of the position of the brush 302 during movement.
[0033] Specifically, a second rack bar 8 is engaged with the side of the adjusting gear 203 away from the first rack bar 202, and a second sealing door 5 is fixedly installed on one side of the outer surface of the second rack bar 8.
[0034] Through the above technical solution, the rotation of the adjusting gear 203 drives the second rack bar 8 to move, so that the second rack bar 8 drives the second sealing door 5 to move, and the second sealing door 5 seals the exhaust duct 9.
[0035] Specifically, a second guide rod 4 is slidably embedded inside the second sealing door 5, and the second guide rod 4 is fixedly installed inside the box body 1.
[0036] Through the above technical solution, the second guide rod 4 limits the second sealing door 5, so that the second sealing door 5 can only move in a specific area, avoiding the deflection of the position of the second sealing door 5 during movement.
[0037] Specifically, sliding frames 7 are slidably embedded inside both the first sealing door 201 and the second sealing door 5, and the sliding frames 7 are fixedly installed inside the box body 1.
[0038] Through the above technical solution, the sliding frames 7 increase the stability of the first sealing door 201 and the second sealing door 5, avoiding the detachment of the first sealing door 201 and the second sealing door 5 during use.
[0039] Specifically, an adjusting motor 11 is fixedly installed on one side of the outer surface of the box body 1, and the output shaft of the adjusting motor 11 is fixedly connected to the adjusting gear 203.
[0040] Through the above technical solution, the adjusting motor 11 drives the adjusting gear 203 to rotate, so that the adjusting gear 203 drives the first rack bar 202 and the second rack bar 8 to move.
[0041] Specifically, an exhaust duct 9 is fixedly installed inside the box body 1, a baffle 12 is fixedly installed on the inner wall of the box body 1 near the middle, an air inlet duct 10 is fixedly installed on one side of the outer surface of the box body 1, and a protective strip 6 is fixedly installed inside the box body 1.
[0042] Through the above technical solution, the exhaust duct 9 is movably connected to the first sealing door 201 and the second sealing door 5, and the gas is discharged through the exhaust duct 9. The air inlet duct 10 allows the gas to enter the interior of the box body 1. The protective strip 6 is in close contact with the first sealing door 201 and the second sealing door 5, and the discharged gas is blocked by the protective strip 6 to ensure that the gas is discharged from the exhaust duct 9.
[0043] During use, when it is necessary to adjust the exhaust air volume, the adjustment motor 11 can be started. The adjustment motor 11 drives the adjustment gear 203 to rotate. During the rotation of the adjustment gear 203, it can drive the first rack 202 and the second rack 8 that mesh with it to move. Since the outer surface of the first rack 202 is connected to the first sealing door 201 and the outer surface of the second rack 8 is connected to the second sealing door 5, the first rack 202 and the second rack 8 can drive the first sealing door 201 and the second sealing door 5 to move in opposite directions during the movement, so that the first sealing door 201 and the second sealing door 5 release the sealing of the exhaust duct 9, and the exhaust can be carried out through the exhaust duct 9. The size of the air volume can be adjusted by controlling the adjustment motor 11 according to the use requirements. A filter screen 303 is arranged inside the box body 1, and the discharged gas is filtered by the filter screen 303 to prevent impurities in the gas from overflowing and polluting the environment. When necessary, the cleaning motor 301 can be started. The cleaning motor 301 drives the reciprocating lead screw 3 to rotate, and the reciprocating lead screw 3 can drive the brush 302 to reciprocate while rotating, and the filter screen 303 is cleaned by the brush 302 to prevent impurities in the gas from blocking the filter screen 303 and affecting the exhaust effect.
[0044] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirits of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An annealing furnace air valve regulating device, comprising a housing (1), characterized in that: An adjusting component is arranged inside the box (1), and a filtering component is arranged inside the box (1); the adjusting component comprises a first guide rod (2), and the first guide rod (2) is fixedly mounted inside the box (1); a first sealing door (201) is slidingly sleeved on the outer surface of the first guide rod (2), and a first gear bar (202) is fixedly mounted on one side of the outer surface of the first sealing door (201); an adjusting gear (203) is meshed on the outer surface of the first gear bar (202); The adjusting gear (203) is rotatably embedded in the interior of the housing (1); the filtering assembly comprises a reciprocating screw (3), and the reciprocating screw (3) is rotatably embedded in the interior of the housing (1); a brush (302) is threadedly sleeved on the outer surface of the reciprocating screw (3); a cleaning motor (301) is fixedly mounted on one side of the outer surface of the housing (1), and the output shaft of the cleaning motor (301) is fixedly connected to the reciprocating screw (3); and a filter screen (303) is fixedly mounted on the inner wall of the housing (1).
2. The annealing furnace air valve regulating device according to claim 1, characterized in that: A limiting rod (13) is slidably embedded on the side of the brush (302) away from the reciprocating screw rod (3), and the limiting rod (13) is fixedly installed inside the box body (1).
3. The annealing furnace air valve regulating device according to claim 2, characterized in that: A second gear bar (8) is meshed with a side of the adjusting gear (203) away from the first gear bar (202), and a second sealing door (5) is fixedly mounted on one side of the outer surface of the second gear bar (8).
4. The annealing furnace air valve regulating device according to claim 3, characterized in that: A second guide rod (4) is slidably embedded inside the second sealing door (5), and the second guide rod (4) is fixedly installed inside the box body (1).
5. The annealing furnace air valve regulating device according to claim 1, characterized in that: A sliding frame (7) is slidably embedded inside the first sealing door (201) and the second sealing door (5), and the sliding frame (7) is fixedly installed inside the box body (1).
6. The annealing furnace air valve regulating device according to claim 1, characterized in that: An adjusting motor (11) is fixedly mounted on one side of the outer surface of the box body (1), and the output shaft of the adjusting motor (11) is fixedly connected to the adjusting gear (203).
7. The annealing furnace air valve regulating device according to claim 1, characterized in that: An exhaust pipe (9) is fixedly installed inside the box (1), a baffle (12) is fixedly installed on the inner wall of the box (1) near the middle, an air inlet pipe (10) is fixedly installed on one side of the outer surface of the box (1), and a protective strip (6) is fixedly installed inside the box (1).
Citation Information
Patent Citations
Improved air valve adjusting device
CN215172305U