Cooling mechanism for potato chip processing

By designing a potato chip processing and cooling mechanism containing a rotating guide plate and a blowing box, the problem of uneven cooling of potato chips in the prior art is solved, and a more uniform and efficient cooling effect of potato chips is achieved.

CN223036732UActive Publication Date: 2025-06-27LU LIANG JINCAI FOOD CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421807545.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-27
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The cooling mechanism of existing potato chip processing equipment is likely to cause the accumulation of potato chips during the cooling process, resulting in uneven cooling, affecting the processing quality of potato chips.

Method used

A potato chip processing and cooling mechanism including a box, a rotating tube, a guide plate, a blowing box and a refrigeration sheet is designed. By rotating the guide plate and blowing in cold air, uniform cooling of the chips is achieved, and the cooling time and speed are adjusted through infrared temperature sensors and controllers.

Benefits of technology

It effectively avoids the accumulation of potato chips, improves the uniformity and efficiency of cooling, and is suitable for potato chips of different sizes and thicknesses, improving the quality and production efficiency of potato chip processing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223036732U_ABST
    Figure CN223036732U_ABST
Patent Text Reader

Abstract

The utility model discloses a cooling mechanism for potato chip processing, which comprises a box body, the top of the box body is provided with a feed inlet, the inner wall of the box body is rotatably connected with two rotating pipes, the back surface of the box body is fixedly connected with two motors, the output shafts of the two motors penetrate through the box body and are respectively and fixedly connected with the two rotating pipes, and the output shafts of the two motors penetrate through the box body and are fixedly connected with the two rotating pipes. The two rotating pipes are both sleeved with material guiding plates fixedly connected with the rotating pipes, one sides of the two material guiding plates are both obliquely arranged downwards, two air blowing boxes are fixedly connected to the inner wall of the box body, and air outlet grooves arranged at equal intervals are formed in the bottoms of the two air blowing boxes. According to the potato chip cooling device, the situation that potato chips are stacked during cooling can be effectively avoided, the potato chip cooling uniformity degree is improved, the potato chip processing effect is improved, the potato chip cooling duration can be adjusted, and the potato chips of different sizes and thicknesses can be cooled easily.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cooling mechanisms, and more specifically, to a cooling mechanism for potato chip processing. Background Art

[0002] The cooling mechanism in potato chip processing is usually used to quickly reduce the temperature of potato chips during the production process to prevent overcooking and maintain the brittleness of potato chips.

[0003] The utility model with the authorization announcement number CN 213631165 U discloses a cooling mechanism for potato chip processing equipment, which relates to the field of potato chip processing. The cooling mechanism of this potato chip processing equipment includes a bottom plate. Both the left and right side surfaces of the bottom plate are fixedly connected with support plates. The upper surface of the bottom plate is fixedly connected with a deoiling tank. The upper surface of the deoiling tank is fixedly communicated with a feeding cylinder. The inner side wall of the deoiling tank is fixedly connected with a deoiling plate. The upper surface of the deoiling plate is provided with deoiling holes arranged at equal distances. The inner bottom wall of the deoiling tank is fixedly connected with an oil collecting tank. For the cooling mechanism of this potato chip processing equipment, through the cooperation of the deoiling plate and the deoiling holes, the oil and water are leaked into the interior of the oil collecting tank and discharged through the drain pipe, making the deoiling simpler and improving the deoiling efficiency. The potato chips are sent onto the mesh plate inside the cooling box through the discharge plate, and the potato chips are quickly cooled by operating the refrigerator, improving the cooling speed of the potato chips, avoiding affecting the quality of the potato chips, and improving the qualified rate of potato chip production.

[0004] In the above patent, the potato chips enter the interior of the cooling box for cooling treatment. The potato chips are stacked inside the cooling box, which will result in a poor cooling effect for the potato chips in the middle part of the potato chip pile, causing uneven cooling of the potato chips and affecting the processing of the potato chips. Therefore, a cooling mechanism for potato chip processing is needed. Summary of the Utility Model

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a cooling mechanism for potato chip processing.

[0006] To solve the above problems, the utility model adopts the following technical solutions:

[0007] A cooling mechanism for potato chip processing, including a box body. An inlet is provided at the top of the box body. Two rotating tubes are rotatably connected to the inner wall of the box body. Two motors are fixedly connected to the back of the box body. The output shafts of the two motors penetrate the box body and are respectively fixedly connected to the two rotating tubes. Guide plates fixedly connected to the two rotating tubes are sleeved on the two rotating tubes. One side of each of the two guide plates is inclined downward. Two air blowing boxes are fixedly connected to the inner wall of the box body. Air outlet grooves arranged at equal distances are provided at the bottom of each of the two air blowing boxes. An air inlet mechanism is arranged on the front of the box body. The front of the air inlet mechanism is respectively connected to the two air blowing boxes. Exhaust grooves are provided on both the left and right sides of the box body. Filter nets are fixedly connected to the inner walls of the two exhaust grooves. An outlet is provided on the right side of the box body. A conveyor belt is installed on the inner bottom wall of the box body.

[0008] As a further description of the above technical solution:

[0009] The air inlet mechanism includes a cooling box. The back of the cooling box is fixedly connected to the box body. Fans are embedded on both the left and right sides of the cooling box. Two filter plates and two refrigerating sheets penetrate the front of the cooling box. The refrigerating surfaces of the two refrigerating sheets penetrate and are arranged inside the cooling box. The top of the cooling box is communicated with an air inlet box through a conduit. Two air inlet pipes are communicated with the back of the air inlet box. One end of the back of each of the two air inlet pipes penetrates the box body and is respectively communicated with the two air blowing boxes.

[0010] As a further description of the above technical solution:

[0011] A controller for controlling the opening and closing of the motor, the fan and the refrigerating sheet is installed on the left side of the box body.

[0012] As a further description of the above technical solution:

[0013] An infrared temperature sensor is installed on the inner wall of the box body. The output end of the infrared temperature sensor is signal-connected to the controller.

[0014] As a further description of the above technical solution:

[0015] One end of the front of the rotating tube penetrates the box body and is communicated with the air inlet box. One end of the front of the rotating tube is rotatably connected to the air inlet box. The guide plate is arranged in the air. A round tube is communicated between the guide plate and the rotating tube. Through grooves arranged at equal distances are provided at the top of the guide plate.

[0016] As a further description of the above technical solution:

[0017] An electric push rod is fixedly connected to the top of the box body. A feeding hopper is fixedly connected to one end of the front of the electric push rod. The bottom of the feeding hopper is communicated with the inlet.

[0018] Compared with the prior art, the advantages of the present utility model are as follows:

[0019] This solution can effectively avoid the accumulation of potato chips during cooling, thereby improving the uniformity of cooling the potato chips, enhancing the effect of processing the potato chips, and can adjust the cooling time of the potato chips, which is beneficial to cooling potato chips of different sizes and thicknesses. Description of the Drawings

[0020] Figure 1 It is the first perspective view of the present utility model;

[0021] Figure 2 It is the second perspective view of the present utility model;

[0022] Figure 3 It is the cross-sectional view of the present utility model;

[0023] Figure 4 It is the present utility model Figure 3 The enlarged view of part A in it.

[0024] Explanation of the reference numerals in the drawings:

[0025] 1. Box body; 2. Feeding port; 3. Rotating pipe; 4. Motor; 5. Guide plate; 6. Blowing box; 7. Air outlet groove; 8. Air inlet mechanism; 801. Cooling box; 802. Fan; 803. Filter plate; 804. Refrigeration sheet; 805. Air inlet box; 806. Air inlet pipe; 9. Exhaust groove; 10. Discharge port; 11. Conveyor belt; 12. Controller; 13. Infrared temperature sensor; 14. Round pipe; 15. Through groove; 16. Electric push rod; 17. Hopper. Detailed Embodiment

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model;

[0027] Please refer to Figures 1-4, in the present utility model: A cooling mechanism for potato chip processing, comprising a box body 1, a feed inlet 2 is provided at the top of the box body 1, two rotating tubes 3 are rotatably connected to the inner wall of the box body 1, two motors 4 are fixedly connected to the back of the box body 1, the output shafts of the two motors 4 both penetrate the box body 1 and are respectively fixedly connected to the two rotating tubes 3, guide plates 5 fixedly connected thereto are sleeved on the two rotating tubes 3, one side of each of the two guide plates 5 is inclined downward, two air blowing boxes 6 are fixedly connected to the inner wall of the box body 1, air outlet grooves 7 arranged at equal intervals are provided at the bottom of each of the two air blowing boxes 6, an air intake mechanism 8 is arranged on the front of the box body 1, and the front of the air intake mechanism 8 is respectively connected to the two air blowing boxes 6, exhaust grooves 9 are provided on both the left and right sides of the box body 1, filter nets are fixedly connected to the inner walls of the two exhaust grooves 9, a discharge port 10 is provided on the right side of the box body 1, and a conveyor belt 11 is installed on the inner bottom wall of the box body 1; The air intake mechanism 8 includes a cooling box 801, the back of the cooling box 801 is fixedly connected to the box body 1, two fans 802 are embedded on both the left and right sides of the cooling box 801, two filter plates 803 and two refrigerating sheets 804 are inserted through the front of the cooling box 801, the refrigerating surfaces of the two refrigerating sheets 804 penetrate and are arranged inside the cooling box 801, the top of the cooling box 801 is communicated with an air intake box 805 through a conduit, the back of the air intake box 805 is communicated with two air inlet pipes 806, and one end of the back of each of the two air inlet pipes 806 penetrates the box body 1 and is respectively communicated with the two air blowing boxes 6.

[0028] In the present utility model, during the potato chip processing, the potato chips enter the interior of the box body 1 from the feed inlet 2. The potato chips will first fall on the top guide plate 5. The guide plate 5 is inclined. The potato chips will fall from the top guide plate 5 onto the top guide plate 5, and then the potato chips will fall on the top of the conveyor belt 11. During the sliding process of the potato chips, the user turns on the fan 802 and the refrigerating sheet 804. The refrigerating sheet 804 will cool the air inside the cooling box 801. The cooled air will then be driven by the fan 802 into the air intake box 805. The cold air will then flow into the air blowing box 6 from the air inlet pipe 806. The cold air will then be sprayed from the air outlet groove 7 onto the surface of the sliding potato chips, thereby realizing the cooling of the potato chips. The cooled potato chips will then be carried into the next process by the conveyor belt 11, realizing the automatic feeding of the potato chips;

[0029] The size and thickness of the potato chips will affect the cooling speed of the potato chip surface. The user can drive the rotation of the rotating tube 3 by turning on the motor 4. Then the guide plate 5 will rotate. The greater the inclination degree of the guide plate 5, the faster the potato chips slide downward, and vice versa. By controlling the sliding time of the potato chips, the cooling time of the potato chips by the cold air can be controlled, thereby realizing the control of the cooling effect on the potato chip surface, which is beneficial for the device to cool potato chips of different sizes and thicknesses, and thus improving the practicability of the device.

[0030] Please refer to Figure 2, wherein: A control motor 4, a controller 12 for controlling the opening and closing of the blower 802 and the thermoelectric cooler 804 are installed on the left side of the box body 1.

[0031] In the present utility model, the setting of the controller 12 can facilitate the user to control the opening and closing of the motor 4, the blower 802 and the thermoelectric cooler 804, thereby improving the practicability of the device.

[0032] Please refer to Figure 3 , wherein: An infrared temperature sensor 13 is installed on the inner wall of the box body 1, and the output end of the infrared temperature sensor 13 is signal-connected to the controller 12.

[0033] In the present utility model, the setting of the infrared temperature sensor 13 can be used to detect the temperature of the potato chips sliding down from the top guide plate 5. Under normal circumstances, the temperature of the potato chips after sliding over the top guide plate 5 will be at a normal value. For the potato chips within the normal value range, after sliding over the bottom guide plate 5, the temperature of the potato chips will reach the specified temperature. If the temperature exceeds the normal value, the motor 4 on the right side will start to drive the right rotating tube 3 to rotate clockwise. At this time, the inclination angle of the bottom guide plate 5 will decrease, thereby prolonging the falling speed of the potato chips, enhancing the cooling effect on the potato chips, enabling the temperature of the potato chips to reach the specified temperature, and thus improving the practicability of the device.

[0034] Please refer to Figures 2-4 , wherein: One end of the front surface of the rotating tube 3 penetrates through the box body 1 and is connected to the air inlet box 805. One end of the front surface of the rotating tube 3 is rotatably connected to the air inlet box 805. The guide plate 5 is arranged in the air. A circular tube 14 is communicated between the guide plate 5 and the rotating tube 3. Equally spaced through slots 15 are formed in the top of the guide plate 5.

[0035] In the present utility model, since the rotating tube 3 is communicated with the air inlet box 805, the cooling air inside the air inlet box 805 will enter the inside of the rotating tube 3. Then, the cold air will enter the guide plate 5 through the circular tube 14, and then the cooling air will spray onto the potato chips through the through slots 15, thereby achieving the effect of cooling the potato chips and effectively improving the efficiency of cooling the potato chips.

[0036] Please refer to Figure 1 , wherein: An electric push rod 16 is fixedly connected to the top of the box body 1. One end of the front surface of the electric push rod 16 is fixedly connected to a feeding hopper 17, and the bottom of the feeding hopper 17 is communicated with the feeding port 2.

[0037] In the present utility model, during use, the potato chips that need to be cooled will fall from the feeding hopper 17 into the feeding port 2. The user can change the position of the feeding hopper 17 by turning on the electric push rod 16, thereby enabling the potato chips to evenly fall on the surface of the guide plate 5, avoiding the accumulation of potato chips, and thus improving the uniformity of cooling the potato chips and enhancing the cooling effect of the device on the potato chips.

[0038] The above is only the preferred specific embodiment of the present utility model; however, the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its improved concept, making equivalent substitutions or changes, should be covered within the protection scope of the present utility model.

Claims

1. A cooling mechanism for potato chip processing, comprising a box (1), characterized in that: The top of the box (1) is provided with a feed inlet (2), the inner wall of the box (1) is rotatably connected to two rotating tubes (3), the back of the box (1) is fixedly connected to two motors (4), the output shafts of the two motors (4) both penetrate the box (1) and are respectively fixedly connected to the two rotating tubes (3), the two rotating tubes (3) are sleeved with a guide plate (5) fixedly connected thereto, one side of the two guide plates (5) is arranged to be tilted downward, the inner wall of the box (1) is fixedly connected to two blowing The box (6) comprises a gas box (6), the bottom of each of the two gas boxes (6) is provided with gas outlet grooves (7) arranged at equal distances, the front of the box body (1) is provided with an air intake mechanism (8), the front of the air intake mechanism (8) is respectively connected to the two gas boxes (6), the left and right sides of the box body (1) are provided with gas exhaust grooves (9), the inner walls of the two gas exhaust grooves (9) are fixedly connected with filter screens, the right side of the box body (1) is provided with a discharge port (10), and the inner bottom wall of the box body (1) is installed with a conveyor belt (11).

2. A cooling mechanism for potato chips processing according to claim 1, characterized in that: The air intake mechanism (8) comprises a cooling box (801), the back of the cooling box (801) is fixedly connected to the housing (1), fans (802) are embedded on both the left and right sides of the cooling box (801), two filter plates (803) and two cooling fins (804) are inserted on the front of the cooling box (801), the cooling surfaces of the two cooling fins (804) penetrate and are arranged along the interior of the cooling box (801), the top of the cooling box (801) is connected to an air intake box (805) via a conduit, the back of the air intake box (805) is connected to two air intake pipes (806), and the back ends of the two air intake pipes (806) penetrate the housing (1) and are respectively connected to the two blowing boxes (6).

3. A cooling mechanism for potato chips processing according to claim 2, characterized in that: A controller (12) for controlling the motor (4), the fan (802) and the opening and closing of the refrigeration fins (804) is installed on the left side of the box body (1).

4. A cooling mechanism for potato chips processing according to claim 3, characterized in that: An infrared temperature sensor (13) is installed on the inner wall of the box (1), and the output end of the infrared temperature sensor (13) is connected to the controller (12) for signal transmission.

5. A cooling mechanism for potato chips processing according to claim 1, characterized in that: One front end of the rotating tube (3) passes through the box body (1) and is connected to the air inlet box (805); one front end of the rotating tube (3) is rotatably connected to the air inlet box (805); the material guide plate (5) is arranged in the air; a circular tube (14) is connected between the material guide plate (5) and the rotating tube (3); and through grooves (15) arranged at equal distances are provided on the top of the material guide plate (5).

6. A potato chip processing cooling mechanism according to claim 1, characterized in that: The top of the box body (1) is fixedly connected to an electric push rod (16), one front end of the electric push rod (16) is fixedly connected to a lower hopper (17), and the bottom of the lower hopper (17) is connected to the feed port (2).

Citation Information

Patent Citations

  • Cooling mechanism of potato chip processing equipment

    CN213631165U