Pre-drying system for solid waste treatment

By designing a pre-drying system, the problem of wear and drainage of scrapers in existing drying devices is solved, and more efficient scraping and rapid emptying is achieved, extending the service life of the equipment.

CN223036784UActive Publication Date: 2025-06-27XINJIANG LONGXIN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422168948.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-06-27
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

When the existing drying device treats desulfurization gypsum, the scraper is prone to wear, affecting the scraping effect, and cannot quickly discharge the desulfurization gypsum inside the drying drum.

Method used

A pre-drying system is designed, including a drying cylinder, a base and a drive mechanism, adopts a removable mounting cover and a scraper mounting frame, tilt evacuation of the drying cylinder through telescopic cylinders and sliders, and a guide roller is provided on the support plate to reduce friction.

Benefits of technology

It improves the scraper replacement efficiency, enhances the scraping effect, and realizes the rapid discharge of desulfurization gypsum in the drying tube, extending the service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of environmental protection, and particularly relates to a pre-drying system used in solid waste treatment, which comprises a drying cylinder, a base and a driving mechanism, and further comprises a feed port and an electric stirring shaft, mounting frames are arranged at two ends of a part of the electric stirring shaft, which is positioned in a mounting cover, a scraper is mounted on the mounting frames through screws, and the scraper is fixed on the base. The drying cylinder is installed on the supporting plate through cooperation of a top face protrusion of the supporting plate and the moving groove, one end of the base is hinged to a supporting block, and the supporting block provided with the telescopic air cylinder is arranged at the other end of the base. A user can replace the scrapers conveniently through the installation cover installed on the drying cylinder and the scrapers installed on the installation frame through screws, the user can replace the two scrapers at the same time through the arrangement of the connecting rod for connecting the two scrapers, and through the arrangement of the telescopic air cylinder, the sliding block and the base hinged to the supporting block, the user can replace the two scrapers at the same time. And the dried desulfurized gypsum can be conveniently discharged by a user.
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Description

Technical Field

[0001] The utility model belongs to the technical field of environmental protection, and particularly relates to a pre-drying system for solid waste treatment. Background Technique

[0002] Each industrial enterprise conducts desulfurization treatment on flue gas. During the use of the commonly used desulfurization methods, desulfurization gypsum will be generated. In order to reduce waste of resources, it is necessary to recycle the desulfurization gypsum. However, during the generation of desulfurization gypsum, a large amount of moisture is contained inside the desulfurization gypsum. In order to facilitate the treatment of desulfurization gypsum, it is necessary to dry the desulfurization gypsum. In order to prevent the desulfurization gypsum from adhering to the inner wall of the drying cylinder, a scraper will be provided on the stirring shaft to prevent the desulfurization gypsum adhering to the inner wall of the drying cylinder from affecting the working effect of the device. However, the scraper will be worn during use, resulting in the scraping effect of the scraper on the desulfurization gypsum adhering to the inner wall of the drying cylinder being affected. Moreover, the existing drying device cannot quickly discharge the desulfurization gypsum inside the drying cylinder from the device. Content of the Utility Model

[0003] The utility model provides a pre-drying system for solid waste treatment to solve the problems raised in the above background technique.

[0004] To achieve the above object, the utility model provides the following technical solution: A pre-drying system for solid waste treatment, including a drying cylinder, a base and a driving mechanism, further including a feed inlet and an electric stirring shaft. The two ends of the drying cylinder are installed with mounting covers through the cooperation of bolts and nuts. The electric stirring shaft and the feed inlet are respectively provided on the two mounting covers. A sealing cover is installed on the feed inlet through screws. Both ends of the part of the electric stirring shaft located inside the mounting cover are provided with mounting frames. The scraper is installed on the mounting frame through screws. Symmetrical support plates are provided on the top surface of the base. The two ends of the side wall of the drying cylinder are provided with moving grooves. The drying cylinder is installed on the support plates through the cooperation of the convex part on the top surface of the support plates and the moving grooves. A motor with a gear is installed on the base. A toothed ring meshing with the gear is provided on the drying cylinder. One end of the base close to the feed inlet is hinged to a support block. The support block is provided outside the telescopic cylinder. The support block provided with the telescopic cylinder is arranged at the other end of the base.

[0005] Preferably, a convex part with a T-shaped cross-section is provided on the side wall of the mounting frame, and a groove matching with the convex part on the side wall of the mounting frame is provided on the scraper.

[0006] Preferably, a groove is provided on the inner wall of the feed inlet. A feed sleeve is installed on the inner wall groove of the feed inlet through screws. The sealing cover is installed on the feed sleeve through screws.

[0007] Preferably, an annular protrusion is provided on the outer wall of the opening of the feed inlet, and a groove matching the annular protrusion of the feed inlet is provided on the side wall of the feed sleeve.

[0008] Preferably, a slider is slidably installed on the bottom surface of the other end of the support plate, and the slider is hinged to the telescopic end of the telescopic cylinder.

[0009] Preferably, several guide rollers are provided on the top surface of the protrusion on the top surface of the support plate.

[0010] Preferably, a groove is provided on the side wall of the moving groove, and a protrusion matching the groove on the side wall of the moving groove is provided on the side wall of the protrusion on the top of the support plate.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] By providing a mounting cover installed on the drying cylinder and a scraping plate installed on the mounting frame by screws in the present utility model, it is convenient for users to replace the scraping plate. By providing a connecting rod connecting two scraping plates, users can replace two scraping plates simultaneously, improving the efficiency of users in replacing the scraping plate. The cooperation between the protrusion provided on the mounting frame and the groove on the side wall of the scraping plate ensures the stability of the scraping plate during use. By providing a telescopic cylinder, a slider, and a base hinged on the support block, by controlling the telescopic cylinder to extend, the end of the drying cylinder provided with the feed inlet can be tilted downward. The tilted drying cylinder is convenient for users to discharge the dried desulfurized gypsum. One end of the feed inlet overlaps with one end of the end face of the drying cylinder, ensuring that all the desulfurized gypsum inside the drying cylinder can be discharged from the drying cylinder. By providing several guide rollers on the support plate, the damage to the drying cylinder and the support plate during the rotation of the drying cylinder is reduced. Description of the Drawings

[0013] Figure 1 is a schematic structural diagram of the present utility model;

[0014] Figure 2 is a schematic cross-sectional structural diagram of the present utility model;

[0015] Figure 3 is a schematic structural diagram of the feed inlet in the present utility model;

[0016] Figure 4 is a schematic cross-sectional structural diagram of the drying cylinder in the present utility model;

[0017] Figure 5 is Figure 4 a schematic structural diagram of the position A in;

[0018] Figure 6 is a schematic structural diagram of the position where the scraping plate is fixed in the present utility model.

[0019] In the figure: 1. Drying cylinder 11. Mounting cover 2. Base 21. Support plate 22. Moving groove 23. Guide roller 24. Telescopic cylinder 25. Slide block 26. Support block 3. Feed inlet 31. Feed sleeve 32. Sealing cover 4. Driving mechanism 41. Motor 42. Gear 43. Tooth ring 5. Electric stirring shaft 51. Mounting frame 52. Scraper Specific implementation mode

[0020] Please refer to Figures 1-6 , the present utility model provides the following technical solutions: A pre-drying system for solid waste treatment, including a drying cylinder 1, a base 2 and a driving mechanism 4, further including a feed inlet 3 and an electric stirring shaft 5. Both ends of the drying cylinder 1 are installed with mounting covers 11 through the cooperation of bolts and nuts. The electric stirring shaft 5 and the feed inlet 3 are respectively arranged on the two mounting covers 11. A sealing cover 32 is installed on the feed inlet 3 through screws. Both ends of the part of the electric stirring shaft 5 located inside the mounting cover 11 are provided with mounting frames 51. The scraper 52 is installed on the mounting frame 51 through screws. Symmetrical support plates 21 are provided on the top surface of the base 2. Both ends of the side wall of the drying cylinder 1 are provided with moving grooves 22. The drying cylinder 1 is installed on the support plate 21 through the cooperation of the convex part on the top surface of the support plate 21 and the moving grooves 22. A motor 41 with a gear 42 is installed on the base 2. A tooth ring 43 meshing with the gear 42 is provided on the drying cylinder 1. One end of the base 2 close to the feed inlet 3 is hinged on the support block 26. The support block 26 is provided outside the telescopic cylinder 24. The support block 26 provided with the telescopic cylinder 24 is arranged at the other end of the base 2.

[0021] The drying cylinder 1 is used for drying desulfurized gypsum. The installation cover 11 is of a detachable structure, which facilitates the user to remove the sealing of the drying cylinder 1 by the installation cover 11 and facilitates the user to replace the scraper 52. The driving mechanism 4 is used to drive the drying cylinder 1 to rotate. The desulfurized gypsum inside the drying cylinder 1 will be turned over during the rotation of the drying cylinder 1, ensuring the working effect of the drying cylinder 1. The motor 41 is used to provide power for the rotation of the drying cylinder 1. The power of the motor 41 can be transmitted to the drying cylinder 1 through the cooperation of the meshing gears 42 and the toothed ring 43, thereby realizing the rotation of the drying cylinder 1. The drying cylinder 1 is installed on two support plates 21 through the cooperation of the top protrusion of the support plate 21 and the moving groove 22. The number of support plates 21 ensures the stability of the drying cylinder 1 during rotation. The cooperation of the top protrusion of the support plate 21 and the moving groove 22 plays a limiting role, ensuring the stability of the drying cylinder 1 during rotation. The electric stirring shaft 5 is used to stir the desulfurized gypsum in the drying cylinder 1, improving the drying efficiency of the device for desulfurized gypsum. The installation frame 51 is used to install the scraper 52. The scraper 52 can clean the inner wall of the drying cylinder 1. The scraper 52 is installed on the installation frame 51 through several screws. The installation method of the scraper 52 improves the installation efficiency of the user for the scraper 52. The screws installed on the scraper 52 are located on the side wall of the installation frame 51 facing the installation cover 11 provided with the feed port 3, facilitating the user to install the scraper 52. The scraper 52 will be worn during use. To ensure the working effect of the scraper 52, the user needs to replace the scraper 52. The detachable scraper 52 ensures the working effect of the scraper 52. When the user replaces the scraper 52, the installation cover 11 with the feed port 3 is removed from the drying cylinder 1. The unsealed drying cylinder 1 facilitates the user to replace the scraper 52. The feed port 3 is used to convey desulfurized gypsum into the drying cylinder 1 and discharge the dried desulfurized gypsum from the drying cylinder 1. The top of the channel connecting the feed port 3 and the inside of the drying cylinder 1 overlaps with the top of the end face of the drying cylinder 1, ensuring that the feed port 3 can discharge all the desulfurized gypsum in the drying cylinder 1. The sealing cover 32 can seal the feed port 3 to prevent the desulfurized gypsum in the drying cylinder 1 from leaking during the use of the device. After the sealing cover 32 is installed on the feed port 3, the sealing plate of the sealing cover 32 sealing the feed port 3 is in the same plane as the inner wall of the drying cylinder 1, ensuring that the desulfurized gypsum will not enter the inside of the feed port 3 during the stirring process, ensuring the working effect of the electric stirring shaft 5 and the drying cylinder 1. When the device discharges the dried desulfurized gypsum, the telescopic cylinder 24 is controlled to extend. The extended telescopic cylinder 24 will lift one end of the base 2. The lifted base 2 rotates around the hinge shaft of the base 2. As the base 2 rotates, the end of the drying cylinder 1 with the feed port 3 tilts downward, facilitating the device to discharge the dried desulfurized gypsum from the drying cylinder 1.

[0022] Specifically, a protrusion with a T-shaped cross section is provided on the side wall of the installation frame 51 , and a groove matching with the protrusion on the side wall of the installation frame 51 is provided on the scraper 52 .

[0023] The cooperation between the side wall protrusions of the mounting frame 51 and the side wall grooves of the scraper 52 plays a guiding role. When the user installs the scraper 52 on the mounting frame 51, the scraper 52 slides on the side wall protrusions of the mounting frame 51 through the cooperation between the side wall grooves and the side wall protrusions of the mounting frame 51, thereby realizing the installation of the scraper 52. The installation method of the scraper 52 ensures the stability of the scraper 52 when the user installs it on the mounting frame 51, and is convenient for the user to install and disassemble the scraper 52. The cooperation between the side wall grooves of the scraper 52 and the side wall protrusions of the mounting frame 51 plays a limiting role, avoiding the scraper 52 from shaking during rotation, thereby ensuring the working effect of the scraper 52.

[0024] Specifically, a groove is provided on the inner wall of the feed port 3, a feed sleeve 31 is installed on the groove of the inner wall of the feed port 3 by screws, and a sealing cover 32 is installed on the feed sleeve 31 by screws.

[0025] The inner wall groove of the feed port 3 is used to install the feed sleeve 31. The feed sleeve 31 can reduce the wear of the feed port 3 during the user's installation and removal of the sealing cover 32, thereby extending the service life of the feed port 3. The installation method of the feed sleeve 31 is convenient for the user to replace the feed sleeve 31.

[0026] Specifically, an annular protrusion is provided on the outer wall of the opening of the feed port 3 , and a groove matching with the annular protrusion of the feed port 3 is provided on the side wall of the feed sleeve 31 .

[0027] The screws set on the feed sleeve 31 pass through the side wall protrusion of the feed port 3. The position of the groove where the feed sleeve 31 cooperates with the side wall protrusion of the feed port 3 is set toward the side wall protrusion of the feed port 3. The side wall groove of the feed sleeve 31 and the screws for fixing the feed sleeve 31 are located away from the opening of the feed sleeve 31, ensuring that the desulfurized gypsum will not fall onto the screws when the user feeds the desulfurized gypsum into the interior of the feed sleeve 31, making it easy for the user to disassemble the feed sleeve 31.

[0028] Specifically, a slider 25 is slidably mounted on the bottom surface of the other end of the support plate 21 , and the slider 25 is hinged on the telescopic end of the telescopic cylinder 24 .

[0029] The telescopic cylinder 24 is hinged to the slider 25. The slider 25 is slidably mounted on the bottom surface of the base 2. During the process of the telescopic cylinder 24 pushing the base 2, the slider 25 will slide on the groove where the slider 25 is installed. The slider 25 hinged to the telescopic cylinder 24 ensures that the movement of the slider 25 is not hindered, ensuring that the telescopic cylinder 24 can smoothly push the base 2 and guaranteeing the working effect of the telescopic cylinder 24. The groove for installing the slider 25 does not penetrate the side wall of the base 2, ensuring that the slider 25 does not break away from the base 2 during the movement. There are protrusions on the side wall of the slider 25, and there are grooves on the side wall of the groove for installing the slider 25 that cooperate with the protrusions on the side wall of the slider 25. The cooperation between the protrusions on the side wall of the slider 25 and the matching grooves ensures that the slider 25 does not break away from the base 2, guaranteeing the stability of the base 2.

[0030] Specifically, several guide rollers 23 are provided on the top surface of the convex part of the top surface of the support plate 21.

[0031] During the rotation of the drying cylinder 1, the guide rollers 23 will be driven to rotate by the rotating drying cylinder 1. The rotating guide rollers 23 reduce the friction suffered by the drying cylinder 1 during the rotation process, thereby reducing the damage suffered by the drying cylinder 1 during the rotation process and extending the service life of the drying cylinder 1.

[0032] Specifically, there are grooves on the side wall of the moving groove 22, and there are protrusions on the side wall of the top convex part of the support plate 21 that cooperate with the grooves on the side wall of the moving groove 22.

[0033] The cooperation between the groove on the side wall of the moving groove 22 and the top convex part of the support plate 21 plays a role in limiting, guaranteeing the stability of the drying cylinder 1 during the rotation process and the base 2 when it is jacked up. The position where the side wall protrusion of the top convex part of the support plate 21 is set is at the top of the side wall of the top convex part of the support plate 21. The position where the side wall protrusion of the top convex part of the support plate 21 is set increases the contact area between the top convex part of the support plate 21 and the drying cylinder 1, reduces the pressure on the guide rollers 23, and extends the service life of the guide rollers 23.

[0034] Working principle and usage process of the utility model: Remove the sealing cover 32 from the feeding sleeve 31, convey desulfurized gypsum into the interior of the drying cylinder 1 through the feeding port 3, install the sealing cover 32 back in place, start the motor 41, and the power of the motor 41 is transmitted to the drying cylinder 1 through the meshing gears 42 and the toothed ring 43. The drying cylinder 1 starts to rotate, and the rotating drying cylinder 1 will turn over the desulfurized gypsum inside the drying cylinder 1. Start the electric stirring shaft 5, and the electric stirring shaft 5 stirs the desulfurized gypsum. During the rotation of the electric stirring shaft 5, the scraper 52 will be driven to rotate, and the rotating scraper 52 will scrape the desulfurized gypsum adhering to the inner wall of the drying cylinder 1. The drying cylinder 1 dries the desulfurized gypsum. After the drying is completed, rotate the feeding port 3 to the state where the opening faces downward, turn off the motor 41, and the drying cylinder 1 stops rotating. Remove the sealing of the feeding port 3 by the sealing cover 32, and the desulfurized gypsum in the drying cylinder 1 is discharged through the feeding port 3. Control the telescopic cylinder 24 to extend, and the extended telescopic cylinder 24 jacks up the base 2. One end of the drying cylinder 1 with the feeding port 3 rotates downward, and the desulfurized gypsum inside the drying cylinder 1 is discharged from the drying cylinder 1 under the cooperation of the inclined drying cylinder 1, the rotating electric stirring shaft 5 and the scraper 52. When replacing the damaged scraper 52, remove the mounting cover 11 with the feeding port 3 from the drying cylinder 1, remove the scraper 52 from the mounting frame 51, and install the new scraper 52 on the mounting frame 51 through the cooperation of the side wall protrusion of the mounting frame 51 and the side wall groove of the scraper 52. Fix the scraper 52 with screws, and install the mounting cover 11 back in place.

[0035] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A pre-drying system for solid waste treatment, comprising a drying cylinder (1), a base (2) and a driving mechanism (4), characterized in that: The drying cylinder (1) further comprises a feed port (3) and an electric stirring shaft (5); mounting covers (11) are mounted on both ends of the drying cylinder (1) by means of bolts and nuts; the two mounting covers (11) are respectively provided with the electric stirring shaft (5) and the feed port (3); a sealing cover (32) is mounted on the feed port (3) by means of screws; mounting frames (51) are provided at both ends of the portion of the electric stirring shaft (5) located inside the mounting covers (11); a scraper (52) is mounted on the mounting frames (51) by means of screws; a symmetrical support plate (21) is provided on the top surface of the base (2); and two side walls of the drying cylinder (1) are provided with a plurality of support plates (21). The drying cylinder (1) is mounted on the support plate (21) through the cooperation between the top surface protrusion of the support plate (21) and the movable groove (22); the base (2) is provided with an electric motor (41) equipped with a gear (42); the drying cylinder (1) is provided with a gear ring (43) meshing with the gear (42); one end of the base (2) close to the feed port (3) is hinged on a support block (26); the support block (26) is provided on the outer side of the telescopic cylinder (24); and the support block (26) provided with the telescopic cylinder (24) is arranged at the other end of the base (2).

2. A pre-drying system for solid waste treatment according to claim 1, characterized in that: A protrusion with a T-shaped cross section is provided on the side wall of the installation frame (51), and a groove matching the protrusion on the side wall of the installation frame (51) is provided on the scraper (52).

3. A pre-drying system for solid waste treatment according to claim 1, characterized in that: The inner wall of the feed port (3) is provided with a groove, a feed sleeve (31) is mounted on the inner wall groove of the feed port (3) by means of screws, and the sealing cover (32) is mounted on the feed sleeve (31) by means of screws.

4. A pre-drying system for solid waste treatment according to claim 3, characterized in that: An annular protrusion is provided on the outer wall of the opening of the feed port (3), and a groove matching the annular protrusion of the feed port (3) is provided on the side wall of the feed sleeve (31).

5. The pre-drying system for solid waste treatment according to claim 1, characterized in that: A slider (25) is slidably mounted on the bottom surface of the support plate (21), and the slider (25) is hinged on the telescopic end of the telescopic cylinder (24).

6. A pre-drying system for solid waste treatment according to claim 1, characterized in that: A plurality of guide rollers (23) are provided on the raised top surface of the support plate (21).

7. The pre-drying system for solid waste treatment according to claim 1, characterized in that: A groove is provided on the side wall of the movable groove (22), and a protrusion matching with the groove of the side wall of the movable groove (22) is provided on the raised side wall of the top of the support plate (21).