Service life testing device of angle valve
By designing an automated angle valve life test device, the rotation of the drive unit is controlled by the CNC electric box, the angle valve is automatically opened and closed, which solves the problem of low manual operation efficiency and improves the efficiency and automation of life tests.
Patent Information
- Application Number
- CN202422272557.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing angle valve life test methods rely on manual operation, which are low in efficiency and high in workload.
An angle valve life test device is designed, including a CNC electric box, bottom support, guide shaft, support plate, linear bearing, fixing ring, pressing part and driving part. Through the CNC electric box, the drive part is controlled to rotate, and the automatic opening and closing of the angle valve to be measured is realized.
It improves the efficiency of life test, reduces manual workload, and realizes efficient life test of diagonal valves.
Smart Images

Figure CN223037394U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of angle valves, and particularly to a life test device for an angle valve. Background Art
[0002] In a vacuum system, an angle valve is often used to cut off or connect an air passage to change the flow direction of air. The angle valve is widely used in vacuum industries such as vacuum coating, vacuum heat treatment, and vacuum welding. Therefore, its service life is particularly important.
[0003] In order to ensure the service life of the angle valve, it is necessary to conduct a life test before the angle valve enters the market to ensure that its life is qualified. Generally, the life test method is to conduct 100,000 tests. Manually rotate the angle valve to simulate the opening or closing process of the angle valve. One opening and closing process is counted as one time. After 100,000 times, if the angle valve can still be normally opened and closed, it is considered qualified. However, manual operation has low efficiency and a large workload. Summary of the Utility Model
[0004] Aiming at the above deficiencies in the related technologies, the purpose is to provide a life test device for an angle valve to solve the technical problems of low efficiency and large workload in manual operation in the related technologies.
[0005] The technical solution to achieve the purpose is: a life test device for an angle valve, including: a numerical control electric box; and also including:
[0006] Bottom support;
[0007] Four guide shafts, connected to the bottom support at intervals, and the connection lines between the center points of the four guide shafts form a square structure;
[0008] A supporting plate, slidably connected to the guide shafts, sliding up and down along the guide shafts. A space is formed between the supporting plate, the guide shafts, and the bottom support, and the space houses the angle valve to be tested;
[0009] Two linear bearings, symmetrically connected to the supporting plate, and slidably connected to two of the guide shafts one by one;
[0010] Two fixing rings, symmetrically arranged, connected to the other two guide shafts, and connected to the guide shafts one by one for limiting the supporting plate;
[0011] Two pressing members, connected to the bottom support, arranged in the space, and used to press one end of the angle valve to be tested;
[0012] And a driving part is connected to the supporting plate, electrically connected to the numerical control electric box, and used to be connected to the other end of the angle valve to be measured, so as to link the angle valve to be measured to open and close.
[0013] Further: it also includes: four limiting members, which are connected one-to-one to the top of the guide shaft and are used to block the supporting plate.
[0014] Further: the limiting member includes: a limiting baffle plate, used to block the supporting plate; and a first locking bolt, connected to the top of the guide shaft, locking the limiting baffle plate and the guide shaft.
[0015] Further: the bottom support is a square plate structure.
[0016] Further: the guide shaft is a section of circular shaft.
[0017] Further: the supporting plate is a square plate structure, having two first through holes and two second through holes;
[0018] The first through hole is slidably connected to the guide shaft;
[0019] The second through hole is connected to the linear bearing.
[0020] Further: the pressing member includes: a pressing plate, which contacts one end of the angle valve to be measured; and two second locking bolts, which are connected to the bottom support at intervals and are used to press down the pressing plate.
[0021] Further: the driving part includes: a stepper motor, connected to the supporting plate, electrically connected to the CNC electrical box, and the transmission shaft on the stepper motor passes through the supporting plate and is arranged in the space; a coupling, arranged in the space and connected to the transmission shaft; and an adapter, connected to the coupling and plugged into the square groove on the other end of the measured angle valve.
[0022] Furthermore: the adapter includes: a shaft section connected to the coupling; and a square block connected to the shaft section and plugged into the square groove.
[0023] Further: the length dimension of the square block is greater than the length dimension of the shaft segment;
[0024] The width dimension of the square block is greater than the outer diameter dimension of the shaft segment.
[0025] Adopting the above technical solution, it has the following beneficial effects: A life test device for a angle valve, compared with the related technology, is provided with a numerical control electric box, a bottom support, a guide shaft, a supporting plate, a linear bearing, a fixing ring, a pressing member and a driving part; The angle valve to be tested is arranged at the space formed between the supporting plate, the guide shaft and the bottom support, and is pressed by the pressing member. Adjust the position of the supporting plate, and the supporting plate and the linear bearing slide along the guide shaft, so that the driving part is connected with the angle valve to be tested. Lock the fixing ring and position the supporting plate. Control the driving part to rotate through the numerical control electric box, and the driving part drives the angle valve to be tested to open and close, realizing the life test of the angle valve to be tested, with relatively high efficiency and reduced manual workload; Thus, it overcomes the technical problems of manual operation with low efficiency and large workload, achieves the technical effect of improving efficiency and reducing manual workload, and has practicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the general assembly structure;
[0027] Figure 2 It is one of the schematic diagrams of the structure with the numerical control electric box removed;
[0028] Figure 3 It is another schematic diagram of the structure with the numerical control electric box removed;
[0029] Figure 4 It is a schematic diagram of the fixing ring structure;
[0030] Figure 5 It is a schematic diagram of the angle valve to be tested;
[0031] In the figure: 10. Numerical control electric box, 20. Bottom support, 30. Guide shaft, 40. Supporting plate, 41. First through hole, 50. Linear bearing, 60. Fixing ring, 70. Pressing member, 71. Pressing plate, 72. Second locking bolt, 80. Driving part, 81. Stepping motor, 82. Coupling, 83. Adapter, 83-1. Square block, 90. Limiting member, 91. Limiting baffle, 92. First locking bolt, 100. Space, 200. Angle valve to be tested, 201. Square groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] In order to make the content easier to be clearly understood, the following further detailed description is made according to specific embodiments and in combination with the drawings;
[0033] A life test device for an angle valve solves the technical problems of manual operation with low efficiency and large workload in the related technology, can be manufactured and used, and achieves the positive effect of improving efficiency and reducing manual workload. The general idea is as follows:
[0034] Embodiment
[0035] AsFigure 1 , Figure 2 , Figure 3 , Figure 5 as shown in; A life test device for an angle valve, comprising: a numerical control electric box 10; further comprising:
[0036] a bottom support 20;
[0037] Four guide shafts 30, which are connected to the bottom support 20 at intervals, and the connection lines between the center points of the four guide shafts 30 form a square structure;
[0038] a supporting plate 40, which is slidably connected to the guide shafts 30 and slides up and down along the guide shafts 30. A space 100 is formed between the supporting plate 40, the guide shafts 30 and the bottom support 20, and the space 100 houses the angle valve 200 to be tested;
[0039] Two linear bearings 50, symmetrically connected to the supporting plate 40, and are slidably connected to two of the guide shafts 30 one by one;
[0040] Two fixing rings 60, symmetrically arranged, are connected to the other two guide shafts 30 and are connected to the guide shafts 30 one by one for limiting the supporting plate 40;
[0041] Two pressing parts 70, connected to the bottom support 20, are arranged in the space 100 for pressing one end of the angle valve 200 to be tested;
[0042] and a driving part 80, connected to the supporting plate 40 and electrically connected to the numerical control electric box 10, for connecting to the other end of the angle valve 200 to be tested and driving the angle valve 200 to open and close in a linkage manner;
[0043] Specifically, during implementation, a numerical control electric box 10, a bottom support 20, guide shafts 30, a supporting plate 40, linear bearings 50, fixing rings 60, pressing parts 70 and a driving part 80 are provided; the angle valve 200 to be tested is arranged at the space 100 formed between the supporting plate 40, the guide shafts 30 and the bottom support 20, and is pressed by the pressing part 70. The position of the supporting plate 40 is adjusted, and the supporting plate 40 and the linear bearings 50 slide along the guide shafts 30, so that the driving part 80 is connected to the angle valve 200 to be tested, the fixing ring 60 is locked to position the supporting plate 40, and the driving part 80 is controlled by the numerical control electric box 10 to rotate, and the driving part 80 drives the angle valve 200 to be tested to open and close, realizing the life test of the angle valve 200 to be tested, with relatively high efficiency and reduced manual workload;
[0044] Another implementation mode:
[0045] Such as Figure 1As shown; during implementation, the numerical control electric box 10 is a common structure in the prior art and has a control panel for electrically controlling the operation of the stepping motor 81. The operation is relatively convenient. An ordinary person skilled in the art can directly and unambiguously know how to set it after seeing the disclosed content, without the need to perform creative labor or excessive experiments;
[0046] Another implementation method:
[0047] As Figure 1 、 Figure 2 、 Figure 3 shown; during implementation, the bottom support 20 is a square plate-like structure, forming a reliable support structure;
[0048] Another implementation method:
[0049] As Figure 1 、 Figure 2 、 Figure 3 shown; during implementation, the guide shaft 30 is a section of round shaft, and one end is inserted or welded to the bottom support 20 to form a guide, which is beneficial for the support plate 40 to move along the position, adjust the position of the adapter 83, so that the adapter 83 is inserted or separated from the square groove 201;
[0050] Another implementation method:
[0051] As Figure 1 、 Figure 2 、 Figure 3 shown; during implementation, the support plate 40 is a square plate-like structure and has two first through holes 41 and two second through holes; the first through holes 41 are slidably connected to the guide shaft 30; the second through holes are connected to the linear bearings 50; the support plate 40 can slide along the guide shaft 30 smoothly, so that for different specifications and calibers of the angle valve 200 to be measured, the height position can be freely adjusted by moving the support plate 40 up and down, realizing the insertion of the linkage adapter 83 into the square groove 20, and the flexibility of use is better;
[0052] Another implementation method:
[0053] As Figure 1 、 Figure 2 、 Figure 3 shown; during implementation, the linear bearing 50 is a common structure in the prior art, is inserted at the second through hole, and is connected to the support plate 40 by an internal hexagonal bolt for slidably connecting with the guide shaft 30 to form a guide, making the sliding of the support plate 40 smoother;
[0054] Another implementation method:
[0055] As Figure 1 、 Figure 2 shown;Figure 3 , Figure 4 As shown in Figure 4 ; during implementation, the fixed ring 60 is a common structure in the prior art. After the supporting plate 40 slides along the guiding shaft 30 to a certain position, the adapter 83 is inserted into the square groove 201, and the fixed ring 60 is locked, positioning the supporting plate 40, which is relatively convenient to operate.
[0056] Another implementation mode:
[0057] As Figure 1 , Figure 2 , Figure 3 As shown in Figure 1 , Figure 2 and Figure 3 ; during implementation, the pressing member 70 includes: a pressing plate 71 that contacts one end of the angle valve 200 to be measured; and two second locking bolts 72 that are spaced and connected to the bottom support 20 for pressing down the pressing plate 71.
[0058] The pressing plate 71 is a rectangular plate structure; the second locking bolt 72 is an internal hexagonal bolt that is threadedly connected to the bottom support 20 to press down the pressing plate 71, so that the pressing plate 71 presses the angle valve 200 to be measured, which is relatively convenient to operate.
[0059] Another implementation mode:
[0060] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ; during implementation, the driving part 80 includes: a stepping motor 81 that is connected to the supporting plate 40 and electrically connected to the numerical control electric box 10, and the transmission shaft on the stepping motor 81 passes through the supporting plate 40 and is arranged in the space 100; a coupling 82 that is arranged in the space 100 and connected to the transmission shaft; and an adapter 83 that is connected to the coupling 82 and inserted into the square groove 201 at the other end of the angle valve 200 to be measured.
[0061] The stepping motor 81 is a common structure in the prior art and is used to generate a rotational driving force to drive the coupling 82 and the adapter 83 to rotate, thereby realizing the opening and closing of the angle valve 200 to be measured.
[0062] The coupling 82 is a common structure in the prior art, such as a threaded coupling, and is used to connect the transmission shaft and the adapter 83.
[0063] The adapter 83 includes: a shaft section connected to the coupling 82; and a square block 83-1 connected to the shaft section and plugged into the square groove 201; the shaft section and the square block 83-1 are integrally formed, and the plugging of the square block 83-1 into the square groove 201 facilitates the stepping motor 81 to link the angle valve 200 to be measured to open and close (for example: the forward rotation of the stepping motor 81 opens the angle valve 200 to be measured, and the reverse rotation closes the angle valve 200 to be measured);
[0064] The length dimension of the square block 83-1 is greater than the length dimension of the shaft section; the width dimension of the square block 83-1 is greater than the outer diameter dimension of the shaft section; the transverse section of the square block 83-1 is a square, and the size control enables the square block 83-1 to be reliably plugged into the square groove 201, and the contact area with the square groove 201 is relatively large, which is conducive to the opening and closing of the adapter 83 in conjunction with the angle valve 200 to be measured;
[0065] Another embodiment:
[0066] like Figure 1 , Figure 2 , Figure 3 As shown; when implemented, it also includes: four stoppers 90, one-to-one connected to the top of the guide shaft 30, for blocking the support plate 40;
[0067] The limiting member 90 includes: a limiting baffle 91 for blocking the supporting plate 40; and a first locking bolt 92 connected to the top of the guide shaft 30 to lock the limiting baffle 91 and the guide shaft 30;
[0068] The limit baffle 91 is a circular plate-shaped structure, and the diameter of the limit baffle 91 is larger than the diameter of the guide shaft 30, forming a barrier to prevent the support plate 40 from disengaging from the guide shaft 30 when the support plate 40 moves along the guide shaft 30;
[0069] The first locking bolt 92 is a hexagon socket bolt, which is threadedly connected to the guide shaft 30 to press the limit baffle 91;
[0070] Regarding the structure of the angle valve 200 being measured:
[0071] See Figure 1 , Figure 5 The angle valve 200 to be tested has a square groove 201, which is plugged into the adapter 83, so that the angle valve 200 to be tested is rotated by the stepper motor 81, simulating the opening and closing process, and realizing the life test of the angle valve 200 to be tested, which is relatively efficient and reduces the manual workload;
[0072] The working principle is as follows: The angle valve 200 to be measured is arranged at the space 100 formed between the supporting plate 40, the guiding shaft 30 and the bottom support 20, and is pressed by the pressed part 70. The position of the supporting plate 40 is adjusted, and the supporting plate 40 and the linear bearing 50 slide along the guiding shaft 30 so that the driving part 80 is connected to the angle valve 200 to be measured. The fixing ring 60 is locked to position the supporting plate 40. The driving part 80 is controlled to rotate by the numerical control electric box 10, and the driving part 80 drives the angle valve 200 to be measured to open and close, realizing the life test of the angle valve 200 to be measured, with relatively high efficiency and reduced manual workload;
[0073] In the description, it should be understood that the terms "upper", "lower", "left", "right", "front", "rear", etc. indicating the orientation or position relationship are based on the position relationship shown in the drawings, and are only for the convenience of description or simplification of the description, rather than indicating a specific orientation that must be had; the operation process described in the embodiment is not an absolute usage step, and corresponding adjustments can be made during actual use;
[0074] Unless otherwise defined individually, the technical terms or scientific terms used herein should have the ordinary meaning understood by those of ordinary skill in the art; the terms "first", "second" and similar terms used in the specification and claims do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, the terms "a" or "one" and similar terms do not necessarily indicate a quantity limitation, but indicate the existence of at least one, which needs to be determined according to the content of the embodiment;
[0075] The above is only a preferred specific implementation manner, but the protection scope is not limited thereto. Any person skilled in the art within the disclosed technical scope, according to the technical solution and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope.
Claims
1. A life test device for an angle valve, comprising: The numerical control electric box (10) is characterized in that it further comprises: Bottom support (20); Four guide shafts (30) are connected to the bottom support (20) at intervals, and the connecting line between the center points of the four guide shafts (30) is a square structure; A support plate (40) is slidably connected to the guide shaft (30) and slides up and down along the guide shaft (30); a space (100) is formed between the support plate (40), the guide shaft (30) and the bottom support (20); the angle valve (200) to be measured is accommodated in the space (100); Two linear bearings (50) are symmetrically connected to the support plate (40) and are slidably connected to two of the guide shafts (30) in a one-to-one manner; Two fixing rings (60) are symmetrically arranged and connected to the other two guide shafts (30), connected one-to-one with the guide shafts (30), and used to limit the support plate (40); Two pressing pieces (70) connected to the bottom support (20), arranged in the space (100), and used to press one end of the angle valve (200) to be measured; and a driving unit (80) connected to the supporting plate (40), electrically connected to the numerical control electric box (10), and used to be connected to the other end of the angle valve (200) to be measured, so as to link the angle valve (200) to be measured to open and close.
2. The life test device of an angle valve according to claim 1, characterized in that: Also includes: Four stoppers (90) are connected one-to-one to the top of the guide shaft (30) and are used to block the support plate (40).
3. The life test device of an angle valve according to claim 2, characterized in that: The limiting member (90) comprises: a limiting baffle (91) for blocking the supporting plate (40); and a first locking bolt (92) connected to the top of the guide shaft (30) for locking the limiting baffle (91) and the guide shaft (30).
4. The life test device of an angle valve according to claim 1, characterized in that: The bottom support (20) is a square plate-shaped structure.
5. The life test device of an angle valve according to claim 3, characterized in that: The guide shaft (30) is a section of a circular shaft.
6. A life test device for an angle valve according to claim 1 or 5, characterized in that: The supporting plate (40) is a square plate-shaped structure, having two first through holes (41) and two second through holes; The first through hole (41) is slidably connected to the guide shaft (30); The second through hole is connected to the linear bearing (50).
7. The life test device of an angle valve according to claim 1, characterized in that: The pressing member (70) comprises: a pressing plate (71) in contact with one end of the angle valve (200) to be measured; and two second locking bolts (72) connected to the bottom support (20) at intervals and used to press the pressing plate (71) downward.
8. The life test device of an angle valve according to claim 1, characterized in that: The driving unit (80) comprises: a stepper motor (81), connected to the supporting plate (40) and electrically connected to the numerical control electric box (10), and a transmission shaft on the stepper motor (81) passes through the supporting plate (40) and is arranged in the space (100); a coupling (82), arranged in the space (100) and connected to the transmission shaft; and an adapter (83), connected to the coupling (82) and plugged into a square groove (201) on the other end of the angle valve (200) to be measured.
9. The life test device of an angle valve according to claim 8, characterized in that: The adapter (83) comprises: a shaft section connected to the coupling (82); and a square block (83-1) connected to the shaft section and plugged into the square groove (201).
10. The life test device of an angle valve according to claim 9, characterized in that: The length dimension of the square block (83-1) is greater than the length dimension of the shaft segment; The width dimension of the square block (83-1) is greater than the outer diameter dimension of the shaft segment.