Different-water-quality scale comparison device for boiler scale research
By designing a scale research device that simulates the internal water flow and high temperature environment of the boiler, the complexity and error of scale collection in the prior art is solved, and the rapid and accurate acquisition of finished boiler scale products under different water quality is achieved.
Patent Information
- Application Number
- CN202421968812.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-14
AI Technical Summary
In the prior art, the boiler scale collection method is complex, and it is prone to deterioration and damage in the collection and transportation of various scales, resulting in errors in experimental results.
Design a scale comparison device for boiler scale research using different water quality. By placing a plate to simulate the flow of water flow inside the boiler, and the heating plate to simulate the high-temperature environment, so as to facilitate and quickly obtain the finished scale products of the inner wall of the boiler under different water quality.
The device can simulate real boiler usage scenarios, simplify the scale collection process, reduce the risk of deterioration and damage, and improve the accuracy of experimental results.
Smart Images

Figure CN223037929U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of boilers, and particularly relates to a device for comparing the scale formation ratios of different water qualities for boiler scale research. Background Art
[0002] After long-term use, a boiler is prone to generate a certain amount of scale inside it. The scale may cause the metal wall temperature of the boiler to rise sharply, exceeding the temperature that the metal can withstand, thereby triggering safety accidents and shortening the service life of the boiler; moreover, scale formation in the boiler will cause under-scale corrosion, reducing the effective thickness of the metal, and the scale that is difficult to remove will accelerate the aging and damage of the boiler. At the same time, there is also a situation of economic waste, that is, in addition to increasing fuel consumption, the scale will also increase the time, cost and workload of cleaning and maintenance, causing an additional economic burden.
[0003] In order to facilitate the removal of scale using chemical reagents, it is necessary to study the differences in the scale generated by different water qualities, that is, to collect and compare the scale on the inner wall of the boiler working under different water qualities. The existing scale is generally collected by staff inside the boiler. This collection method is relatively complex, and when collecting and transporting multiple types of scale, it is easy for the scale to deteriorate and be damaged, resulting in errors in the final experimental results. Content of the Utility Model
[0004] The purpose of the utility model is to provide a device for comparing the scale formation ratios of different water qualities for boiler scale research. Through the action of the placement plate, the cooperation of this device can simulate the water flow inside the boiler, and at the same time, the heating plate heats the bottom of the experimental cup to simulate the high-temperature environment inside the boiler, enabling the boiler inner wall sample to be as close as possible to the actual boiler usage scenario, facilitating the staff to quickly obtain the scale products on the inner wall of the boiler under different water qualities, and solving the problem that the existing scale is generally collected by staff inside the boiler. This collection method is relatively complex, and when collecting and transporting multiple types of scale, it is easy for the scale to deteriorate and be damaged, resulting in errors in the final experimental results.
[0005] To achieve the above object, the utility model provides the following technical solutions:
[0006] A device for comparing the scale formation ratios of different water qualities for boiler scale research, including a base, and a support plate is fixedly arranged on the top of the base;
[0007] A first motor is fixedly arranged on one side of the support plate, and a transmission block is fixedly arranged at one end of the output shaft of the first motor;
[0008] An expansion rod is fixedly arranged on one side of the base, and a tension spring is sleeved on the outer side of the expansion rod;
[0009] A chute is formed on the surface of the support plate, and a slider is slidably connected inside the chute;
[0010] One side of the slider is fixedly provided with an adjusting plate, and a placing plate is fixedly provided on the side of the slider away from the adjusting plate;
[0011] A plurality of mounting grooves are formed on the surface of the placing plate, mounting blocks are fixedly provided on both sides of the mounting grooves, and fixing grooves are formed on the surfaces of the mounting blocks;
[0012] A plurality of placing grooves are formed on the upper surface of the base, and experimental cups are movably connected inside the placing grooves;
[0013] An installer is movably connected inside the mounting groove, and a second motor is fixedly provided at the bottom of the installer;
[0014] A connecting plate is fixedly provided on the output shaft of the second motor, a stirring rod is fixedly provided at the bottom of the connecting plate, a plurality of stirring plates are fixedly provided on the outer ring of the stirring rod, and a plurality of through holes are formed on the surfaces of the stirring plates.
[0015] The present utility model is further arranged as follows: positioning grooves are formed on both sides of the inner wall of the sliding groove, and positioning blocks are fixedly provided on both sides of the slider;
[0016] The positioning block is slidably connected with the positioning groove.
[0017] The present utility model is further arranged as follows: the transmission block is of a triangular structure, and the edges and corners of the transmission block are arc-shaped.
[0018] The present utility model is further arranged as follows: one end of the tension spring is fixedly connected with the base, and the other end of the tension spring is fixedly connected with the adjusting plate.
[0019] The present utility model is further arranged as follows: the installer includes an installation shell, and the installation shell is fixedly connected with the second motor;
[0020] A positioning plate is fixedly provided inside the installation shell, and springs are fixedly provided on both sides of the positioning plate;
[0021] One end of the spring is fixedly provided with a movable plate.
[0022] The present utility model is further arranged as follows: a clamping plate is fixedly provided on one side of the movable plate, and the clamping plate penetrates through the installation shell;
[0023] The clamping plate is clamped into the fixing groove;
[0024] A plurality of anti-slip strips are fixedly provided on the outer wall of the installation shell.
[0025] The present utility model is further arranged as follows: a plurality of heating grooves are formed on one side of the base, and the bottom of the heating grooves is a metal plate;
[0026] A heating plate is slidably connected inside the heating groove.
[0027] The present utility model has the following beneficial effects:
[0028] 1. Through the function of the placement plate, the cooperation of this device can simulate the water flow inside the boiler. At the same time, the heating plate heats the bottom of the experimental cup to simulate the high-temperature environment inside the boiler, enabling the sample on the inner wall of the boiler to be as close as possible to the actual boiler usage scenario, facilitating the staff to quickly obtain the scale products on the inner wall of the boiler under different water qualities.
[0029] 2. Through the function of the installer, this device can install an appropriate number of installers on one side of the placement plate according to the number of experimental cups in the experiment, and can quickly disassemble the stirring plate from the placement plate, facilitating the staff to clean the scale on the stirring plate.
[0030] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0032] Figure 1 It is a schematic structural diagram of a device for studying the scale formation ratio of different water qualities for boiler scale in the present utility model.
[0033] Figure 2 For the present utility model Figure 1 Partial enlarged view at A in
[0034] Figure 3 It is a schematic structural diagram of the rear view angle of the present utility model.
[0035] Figure 4 It is a schematic structural diagram of the placement plate of the present utility model.
[0036] Figure 5 It is a schematic internal structure diagram of the installer of the present utility model.
[0037] In the drawings, the list of components represented by each reference numeral is as follows:
[0038] 1 - Base, 2 - Support plate, 3 - First motor, 4 - Transmission block, 5 - Telescopic rod, 6 - Tension spring, 7 - Slide groove, 8 - Slide block, 9 - Adjusting plate, 10 - Placing plate, 11 - Installation groove, 12 - Installation block, 13 - Fixing groove, 14 - Placing groove, 15 - Experimental cup, 16 - Installer, 17 - Second motor, 18 - Connecting plate, 19 - Stirring rod, 20 - Stirring plate, 21 - Through hole, 22 - Positioning groove, 23 - Positioning block, 24 - Installation shell, 25 - Positioning plate, 26 - Spring, 27 - Movable plate, 28 - Clamping plate, 29 - Anti - slip strip, 30 - Heating groove, 31 - Heating plate. Detailed implementation mode
[0039] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0040] It should be pointed out that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.
[0041] In the present utility model, in the absence of contrary description, the orientations such as "upper, lower" are generally in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left, right" are generally in the left and right directions shown in the drawings; "inner, outer" refer to the inner and outer of the contours of each component itself, but the above orientation terms do not limit the present utility model.
[0042] Specific embodiment 1 Please refer to Figures 1-5 , the present utility model is a device for studying the scale formation ratio of different water qualities for boiler scale, including a base 1, a support plate 2 is fixed on the top of the base 1; a first motor 3 is fixed on one side of the support plate 2, and one end of the output shaft of the first motor 3 is fixed with a transmission block 4; a telescopic rod 5 is fixed on one side of the base 1, and a tension spring 6 is sleeved outside the telescopic rod 5; a slide groove 7 is opened on the surface of the support plate 2, and a slide block 8 is slidably connected inside the slide groove 7; one side of the slide block 8 is fixed with an adjusting plate 9, and the side of the slide block 8 away from the adjusting plate 9 is fixed with a placing plate 10; a plurality of installation grooves 11 are opened on the surface of the placing plate 10, installation blocks 12 are fixed on both sides of the installation groove 11, and fixing grooves 13 are opened on the surface of the installation blocks 12; a plurality of placing grooves 14 are opened on the upper surface of the base 1, and an experimental cup 15 is movably connected inside the placing groove 14; an installer 16 is movably connected inside the installation groove 11, and a second motor 17 is fixed at the bottom of the installer 16; the output shaft of the second motor 17 is fixed with a connecting plate 18, a stirring rod 19 is fixed at the bottom of the connecting plate 18, a plurality of stirring plates 20 are fixed on the outer ring of the stirring rod 19, and a plurality of through holes 21 are opened on the surface of the stirring plates 20.
[0043] Specifically, positioning grooves 22 are formed on both sides of the inner wall of the sliding groove 7, and positioning blocks 23 are fixed on both sides of the sliding block 8; the positioning blocks 23 are slidably connected to the positioning grooves 22.
[0044] Furthermore, the transmission block 4 is of a triangular structure, and the edges and corners of the transmission block 4 are arc-shaped; one end of the tension spring 6 is fixedly connected to the base 1, and the other end of the tension spring 6 is fixedly connected to the adjusting plate 9; a plurality of heating grooves 30 are formed on one side of the base 1, and the bottom of the heating groove 30 is a metal plate; a heating plate 31 is slidably connected inside the heating groove 30.
[0045] The operation process of this embodiment is as follows: When the device is in use, the samples on the inner wall of the boiler are placed in each experimental cup 15, and different water qualities are poured into different experimental cups 15 to simulate different water environments. Then, the installer 16 is fixed in the installation groove 11. At this time, the stirring plate 20 is located in the experimental cup 15. Then, the first motor 4 and the second motor 17 are turned on. The output shaft of the second motor 17 drives the stirring plate 20 at one end to rotate. At the same time, the output shaft of the first motor 4 drives the triangular transmission block 4 at one end to rotate. The edges and corners of the transmission block 4 push up the adjusting plate 9 on one side. At this time, under the action of the tension spring 6, the adjusting plate 9 returns to its original position. When the adjusting plate 9 moves up and down, the placement plate 10 on one side also moves up and down accordingly. When the placement plate 10 moves up and down, the installer 16 and the stirring plate 20 on one side also move up and down accordingly. The cooperation of this device can simulate the water flow inside the boiler. At the same time, the heating plate 31 heats the bottom of the experimental cup 15 to simulate the high-temperature environment inside the boiler, so that the samples on the inner wall of the boiler can be as close as possible to the actual boiler usage scenario, facilitating the staff to quickly obtain the scale products on the inner wall of the boiler under different water qualities. Specific Embodiment Two
[0047] Please refer to Figure 5 , on the basis of Specific Embodiment One, the installer 16 includes an installation shell 24, and the installation shell 24 is fixedly connected to the second motor 17; a positioning plate 25 is fixed inside the installation shell 24, and springs 26 are fixed on both sides of the positioning plate 25; a movable plate 27 is fixed at one end of the spring 26.
[0048] Specifically, a clamping plate 28 is fixed on one side of the movable plate 27, and the clamping plate 28 penetrates through the installation shell 24; the clamping plate 28 is clamped into the fixing groove 13; a plurality of anti-slip strips 29 are fixed on the outer wall of the installation shell 24.
[0049] The operation process of this embodiment is as follows: When this device is in use, if it is necessary to fix the installer 16 in the installation groove 11, first press the clamping plates 28 on both sides of the installation shell 24. The clamping plates 28 are retracted into the installation shell 24, and then the installation shell 24 is clamped into the installation groove 11 to align the clamping plates 28 with the fixing grooves 13. After adjusting the position, release the clamping plates 28. At this time, under the action of the spring 26, the clamping plates 28 pop out and spring into the fixing grooves 13, and then the installer 16 can be fixed in the installation groove 11. This device can install an appropriate number of installers 16 on one side of the placement plate 10 according to the number of experimental cups 15 in the experiment, and can quickly disassemble the stirring plate 20 from the placement plate 10, which is convenient for the staff to clean the scale on the stirring plate 20.
[0050] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0051] The preferred embodiments of the present utility model disclosed above are only used to help explain the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the present utility model, so that those skilled in the art in the relevant technical field can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A scaling comparison device for different water qualities used in boiler scaling research, comprising a base (1), characterized in that: A support plate (2) is fixed on the top of the base (1); A first motor (3) is fixed to one side of the support plate (2), and a transmission block (4) is fixed to one end of the output shaft of the first motor (3); A telescopic rod (5) is fixed to one side of the base (1), and a tension spring (6) is sleeved on the outer side of the telescopic rod (5); The support plate (2) has a sliding groove (7) on its surface, and a sliding block (8) is slidably connected inside the sliding groove (7); An adjustment plate (9) is fixed on one side of the slider (8), and a placement plate (10) is fixed on the side of the slider (8) away from the adjustment plate (9); The placement plate (10) has a plurality of mounting grooves (11) on its surface, mounting blocks (12) are fixed on both sides of the mounting grooves (11), and the mounting blocks (12) have fixing grooves (13) on their surfaces; The upper surface of the base (1) is provided with a plurality of placement grooves (14), and the placement grooves (14) are movably connected with experimental cups (15); The installation groove (11) is movably connected with an installer (16), and a second motor (17) is fixed at the bottom of the installer (16); A connecting plate (18) is fixed to the output shaft of the second motor (17), a stirring rod (19) is fixed to the bottom of the connecting plate (18), a plurality of stirring plates (20) are fixed to the outer ring of the stirring rod (19), and a plurality of through holes (21) are opened on the surface of the stirring plate (20).
2. A scaling comparison device for different water qualities for boiler scaling research according to claim 1, characterized in that: Positioning grooves (22) are provided on both sides of the inner wall of the slide groove (7), and positioning blocks (23) are fixed on both sides of the slide block (8); The positioning block (23) is slidably connected to the positioning groove (22).
3. The scaling comparison device for different water qualities used for boiler scaling research according to claim 1 is characterized in that: The transmission block (4) is a triangular structure, and the corners of the transmission block (4) are arc-shaped.
4. The scaling comparison device for different water qualities used for boiler scaling research according to claim 1 is characterized in that: One end of the tension spring (6) is fixedly connected to the base (1), and the other end of the tension spring (6) is fixedly connected to the adjustment plate (9).
5. The scaling comparison device for different water qualities used for boiler scaling research according to claim 1 is characterized in that: The installer (16) comprises a mounting shell (24), and the mounting shell (24) is fixedly connected to the second motor (17); A positioning plate (25) is fixed inside the mounting shell (24), and springs (26) are fixed on both sides of the positioning plate (25); A movable plate (27) is fixed to one end of the spring (26).
6. The scaling comparison device for different water qualities used for boiler scaling research according to claim 5, characterized in that: A clamping plate (28) is fixed to one side of the movable plate (27), and the clamping plate (28) penetrates the mounting shell (24); The clamping plate (28) is clamped into the fixing groove (13); A plurality of anti-slip strips (29) are fixed to the outer wall of the installation shell (24).
7. The scaling comparison device for different water qualities used for boiler scaling research according to claim 1 is characterized in that: A plurality of heating grooves (30) are formed on one side of the base (1), and the bottom of the heating grooves (30) is a metal plate; A heating plate (31) is slidably connected inside the heating tank (30).