High-reliability Category 6 + data cable
By using protective sleeves, shielding layers, dispersing plates, fixing plates and tension sensing devices in the over six-class data cables, the structural damage caused by mechanical stress during installation is solved, the stability and reliability of data transmission is achieved, and a real-time monitoring and early warning mechanism is provided.
Patent Information
- Application Number
- CN202421968096.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-14
AI Technical Summary
During installation, the data cables of over six categories are prone to displacement or breaking of internal structures due to extrusion or bending, resulting in interruption of data transmission lines or poor contact.
Designs include protective sleeves, shielding layers, transverse and longitudinal dispersive plates, fixing plates and tension sensing devices. The protective sleeve prevents cable wear, the shielding layer reduces electromagnetic interference, the dispersing plate and the fixed plate provide mechanical strength, and the tension sensing device monitors and warnings that the tension force is too large in real time.
Effectively prevent structural damage caused by mechanical stress during the installation of the cable, ensure the stability and reliability of data transmission, and avoid cable damage or safety accidents caused by excessive stretching through real-time monitoring and early warning mechanisms.
Smart Images

Figure CN223038647U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of data cables, in particular to a high-reliability super Cat6a data cable. Background Art
[0002] A super Cat6a data cable (Cat6a) is a high-performance network cable, which is an enhanced version of the Cat6 cable, providing higher bandwidth and lower signal loss. The super Cat6a data cable adopts a four-pair stranded wire structure similar to the Cat6 cable, but has undergone a series of improvements to support higher transmission rates and longer transmission distances. Compared with the Cat6, the super Cat6a data cable has a wider frequency range and lower signal attenuation, which enables it to provide stable performance over longer distances.
[0003] This cable is designed to meet environments with higher requirements for data transmission rates and network performance, such as enterprise networks, data centers, and other places that require large-capacity data transmission.
[0004] During actual laying, due to environmental factors, the cable needs to be squeezed or bent. When squeezed or bent, it is easy for its internal structure to be displaced or broken, resulting in problems such as disconnection or poor contact during data transmission. Summary of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a high-reliability super Cat6a data cable, aiming to improve the problem that when squeezed or bent during installation, its internal structure is prone to displacement or breakage, resulting in problems such as disconnection or poor contact during data transmission.
[0006] To achieve the above object, the utility model adopts the following technical solution: A high-reliability super six-category data cable includes a protective sleeve. The inner wall of the protective sleeve is fixedly connected with a shielding layer. A plurality of wire holes are equidistantly opened on the inner wall of the shielding layer. A rope hole is opened in the middle of the top wall of the shielding layer. Conductors are arranged on the inner walls of the plurality of wire holes. Insulation layers are fixedly connected to the outer walls of the plurality of conductors. The outer walls of the plurality of insulation layers are fixedly connected to the inner walls of the plurality of wire holes. Transverse force-dispersing plates are fixedly connected to the left and right sides of the inner wall of the shielding layer. First transverse fixing plates are fixedly connected to the top walls of the two transverse force-dispersing plates. First longitudinal fixing plates are fixedly connected to the front and rear ends of the top walls between the two adjacent first transverse fixing plates. Longitudinal force-dispersing plates are fixedly connected to the top walls of the two first longitudinal fixing plates. Second longitudinal fixing plates are fixedly connected to the top walls of the two longitudinal force-dispersing plates. Second transverse fixing plates are fixedly connected to the left and right ends of the top walls between the two adjacent second longitudinal fixing plates. The plurality of conductors and the plurality of insulation layers penetrate through the two transverse force-dispersing plates, the two first transverse fixing plates, the two first longitudinal fixing plates, the two second longitudinal fixing plates and the two second transverse fixing plates. A tensile force sensing device is arranged on the inner wall of the rope hole.
[0007] As a further description of the above technical solution:
[0008] The tensile force sensing device includes a nylon rope. An access port is opened at the top front side of the outer wall of the protective sleeve. Pulleys are rotatably connected to the left and right sides of the inner wall of the access port. The outer wall of the pulley is slidably connected with the nylon rope. A sensor fixing plate is fixedly connected to the front side of the outer wall of the protective sleeve. A tensile force sensor is fixedly connected to the top wall of the sensor fixing plate. The top end of the tensile force sensor is fixedly connected to the bottom end of the nylon rope.
[0009] As a further description of the above technical solution:
[0010] A plurality of tapered grooves are opened on the front and rear sides of the two transverse force-dispersing plates and on the left and right sides of the two longitudinal force-dispersing plates.
[0011] As a further description of the above technical solution:
[0012] A pressure gauge is fixedly connected to the top right side of the outer wall of the protective sleeve.
[0013] As a further description of the above technical solution:
[0014] The protective sleeve uses low-smoke and halogen-free materials.
[0015] As a further description of the above technical solution:
[0016] Multiple of the conductors, two of the lateral force-dispersing plates, two of the first lateral fixing plates, two of the first longitudinal fixing plates, two of the second longitudinal fixing plates and two of the second lateral fixing plates are all symmetrically designed.
[0017] As a further description of the above technical solution:
[0018] The multiple conductors are made of pure copper material.
[0019] As a further description of the above technical solution:
[0020] The shielding layer uses a copper mesh weaving design.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the protective sleeve prevents the cable from being worn, torn or crushed, etc. The shielding layer can effectively reduce the influence of electromagnetic interference and radio frequency interference on data signals. Both the lateral force-dispersing plate and the longitudinal force-dispersing plate have structural stability. After the protective sleeve is squeezed, the lateral or longitudinal force-dispersing plate will disperse the force received to the fixing plates at the upper and lower ends. Since the fixing plates are connected to multiple conductors, it provides additional mechanical strength for the cable to ensure stable and reliable data transmission performance of the cable in various environments.
[0023] 2. In the utility model, the sensor fixing plate can stably fix the tension sensor on the outer wall of the protective sleeve to ensure the stability and accuracy of the tension sensor during the measurement process. After the nylon rope is connected to the tension sensor, it can sense and monitor the magnitude of the tension received by the cable in real time. When the tension is too large, the tension sensor can trigger an early warning mechanism to notify the operator to handle it in time. Brief Description of the Drawings
[0024] Figure 1 It is a schematic structural diagram of a high-reliability super-six-category data cable conductor proposed by the utility model;
[0025] Figure 2 It is a top view of a high-reliability super-six-category data cable proposed by the utility model;
[0026] Figure 3 It is a sectional view of a high-reliability super-six-category data cable proposed by the utility model;
[0027] Figure 4 It is a schematic structural diagram of a tension sensing device in a high-reliability super-six-category data cable proposed by the utility model.
[0028] Legend Explanation:
[0029] 1. Protective sleeve; 2. Tensile force sensing device; 201. Nylon rope; 202. Inlet; 203. Pulley; 204. Sensor fixing plate; 205. Tensile force sensor; 3. Shielding layer; 4. Wire hole; 5. Rope hole; 6. Conductor; 7. Insulating layer; 8. Transverse force-dispersing plate; 9. First transverse fixing plate; 10. First longitudinal fixing plate; 11. Longitudinal force-dispersing plate; 12. Second longitudinal fixing plate; 13. Second transverse fixing plate; 14. Conical groove; 15. Pressure gauge. Detailed implementation manners
[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0031] Refer to Figure 1 , Figure 2 and Figure 3 , an embodiment provided by the present invention: a high-reliability super-six-category data cable, including a protective sleeve 1, the inner wall of the protective sleeve 1 is fixedly connected with a shielding layer 3, a plurality of wire holes 4 are equidistantly opened on the inner wall of the shielding layer 3, a rope hole 5 is opened in the middle of the top wall of the shielding layer 3, a conductor 6 is arranged on the inner wall of each of the plurality of wire holes 4, an insulating layer 7 is fixedly connected to the outer wall of each of the plurality of conductors 6, the outer walls of the plurality of insulating layers 7 are fixedly connected to the inner walls of the plurality of wire holes 4, transverse force-dispersing plates 8 are fixedly connected to the left and right sides of the inner wall of the shielding layer 3, the top walls of the two transverse force-dispersing plates 8 are fixedly connected with first transverse fixing plates 9, the front and rear ends of the top walls between the two adjacent first transverse fixing plates 9 are fixedly connected with first longitudinal fixing plates 10, the top walls of the two first longitudinal fixing plates 10 are fixedly connected with longitudinal force-dispersing plates 11, the top walls of the two longitudinal force-dispersing plates 11 are fixedly connected with second longitudinal fixing plates 12, the left and right ends of the top walls between the two adjacent second longitudinal fixing plates 12 are fixedly connected with second transverse fixing plates 13, the plurality of conductors 6 and the plurality of insulating layers 7 penetrate through the two transverse force-dispersing plates 8, the two first transverse fixing plates 9, the two first longitudinal fixing plates 10, the two second longitudinal fixing plates 12 and the two second transverse fixing plates 13, and a tensile force sensing device 2 is arranged on the inner wall of the rope hole 5;
[0032] Specifically, the protective sleeve 1 provides external protection for the interior of the cable, preventing the cable from being worn, torn, or crushed, etc. The protective sleeve 1 can also play an environmental protection role such as waterproofing and dustproofing. The shielding layer 3 can effectively reduce the influence of electromagnetic interference and radio frequency interference on data signals. Both the lateral force-dispersing plate 8 and the longitudinal force-dispersing plate 11 have structural stability. Taking the front longitudinal force-dispersing plate 11 as an example, after the front side of the protective sleeve 1 is squeezed, the front longitudinal force-dispersing plate 11 will disperse the force received to the first longitudinal fixing plate 10 and the second longitudinal fixing plate 12 at the upper and lower ends. Since the inner walls of the first longitudinal fixing plate 10 and the second longitudinal fixing plate 12 are connected to multiple insulating layers 7 and multiple conductors 6, additional mechanical strength is provided for the cable.
[0033] Referring to Figure 2 and Figure 4 , the tensile force sensing device 2 includes a nylon rope 201. An access port 202 is opened at the top of the front side of the outer wall of the protective sleeve 1. The left and right sides of the inner wall of the access port 202 are rotatably connected to pulleys 203. The outer wall of the pulley 203 is slidably connected to the nylon rope 201. A sensor fixing plate 204 is fixedly connected to the front side of the outer wall of the protective sleeve 1. A tensile force sensor 205 is fixedly connected to the top wall of the sensor fixing plate 204. The top end of the tensile force sensor 205 is fixedly connected to the bottom end of the nylon rope 201;
[0034] Specifically, the pulley 203 can reduce the friction of the nylon rope 201 during movement, enabling the nylon rope 201 to move more smoothly. The sensor fixing plate 204 can stably fix the tensile force sensor 205 on the outer wall of the protective sleeve 1, ensuring the stability and accuracy of the tensile force sensor 205 during measurement. By connecting the nylon rope 201 to the tensile force sensor 205, the magnitude of the tensile force received by the cable can be sensed and monitored in real time. When the tensile force is too large, the tensile force sensor 205 can trigger an early warning mechanism to notify the operator for processing in a timely manner.
[0035] Referring to Figure 2 and Figure 4 , a plurality of tapered grooves 14 are opened on the front and rear sides of the two lateral force-dispersing plates 8 and on the left and right sides of the two longitudinal force-dispersing plates 11; A pressure gauge 15 is fixedly connected to the top of the right side of the outer wall of the protective sleeve 1;
[0036] Specifically, when the cable is bent at a certain location, tapered grooves 14 are opened on both sides of the lateral force-dispersing plate 8 and the longitudinal force-dispersing plate 11 inside the cable. The tapered grooves 14 can be meshed left and right during bending, causing the bottom walls and top walls of multiple groups of tapered grooves 14 to fit together, thus playing a stabilizing role without affecting the bending effect. The pressure gauge 15 is used to monitor the tensile force state of the cable in real time.
[0037] Referring to Figure 1 , Figure 2 and Figure 3, the protective sleeve 1 is made of low-smoke and halogen-free material; the multiple conductors 6, the two lateral stress-dispersing plates 8, the two first lateral fixing plates 9, the two first longitudinal fixing plates 10, the two second longitudinal fixing plates 12 and the two second lateral fixing plates 13 are all symmetrically designed; the multiple conductors 6 are made of pure copper material; the shielding layer 3 is designed with copper mesh weaving;
[0038] Specifically, the use of low-smoke and halogen-free material for the protective sleeve 1 is for safety and environmental protection considerations. When the cable encounters high temperature or fire, the low-smoke and halogen-free material can reduce the release of smoke and toxic halides, thus helping to reduce casualties and environmental pollution. The conductors 6, the lateral stress-dispersing plates 8, the first lateral fixing plates 9 and the first longitudinal fixing plates 10, etc. all adopt symmetric design. This design helps to maintain the structural stability and balance of the cable, and can also optimize the electromagnetic field distribution inside the cable, reduce signal interference and loss, thereby improving the reliability and efficiency of data transmission. The conductor 6 is made of pure copper material, which has good electrical conductivity and thermal conductivity, can effectively reduce the resistance of the cable, and improve the speed and stability of data transmission. This design of the copper mesh woven shielding layer 3 can effectively reduce the influence of electromagnetic interference and radio frequency interference on data transmission, and can also absorb and reflect external electromagnetic radiation, thereby improving the accuracy and reliability of data transmission.
[0039] Working principle: The protective sleeve 1 provides external protection for the inside of the cable, preventing the cable from being worn, torn or crushed, etc. The protective sleeve 1 can also play an environmental protection role such as waterproofing and dustproofing, ensuring that the cable can work stably in various environments. The shielding layer 3 can effectively reduce the influence of electromagnetic interference and radio frequency interference on data signals. Both the lateral stress-dispersing plate 8 and the longitudinal stress-dispersing plate 11 have structural stability. Taking the front longitudinal stress-dispersing plate 11 as an example, after the front side of the protective sleeve 1 is squeezed, the front longitudinal stress-dispersing plate 11 will disperse the force received to the first longitudinal fixing plate 10 and the second longitudinal fixing plate 12 at the upper and lower ends. Since the inner walls of the first longitudinal fixing plate 10 and the second longitudinal fixing plate 12 are connected to the multiple insulating layers 7 and the multiple conductors 6, it provides additional mechanical strength for the cable, evenly dispersing the force on the front side of the protective sleeve 1 to the entire inside of the cable, and can effectively fix the conductor 6 inside the cable, preventing the protective sleeve 1 or even the conductor 6 from cracking due to excessive force at a certain place. And when the cable is subjected to a tensile force, the pulley 203 can reduce the friction of the nylon rope 201 during movement, making the nylon rope 201 move more smoothly, and at the same time reducing the measurement error caused by friction. The sensor fixing plate 204 can stably fix the tensile force sensor 205 on the outer wall of the protective sleeve 1, ensuring the stability and accuracy of the tensile force sensor 205 during measurement. By connecting the nylon rope 201 with the tensile force sensor 205, the magnitude of the tensile force received by the cable can be sensed and monitored in real time. The tensile force sensor 205 can trigger an early warning mechanism to notify the operator for processing in time to avoid damage to the cable due to excessive stretching or causing safety accidents.
[0040] Finally, it should be noted that the above are only preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A high-reliability Category 6a data cable, comprising a protective sleeve (1), characterized in that: The inner wall of the protective sleeve (1) is fixedly connected to a shielding layer (3), the inner wall of the shielding layer (3) is provided with a plurality of wire holes (4) at equal intervals, a rope hole (5) is provided in the middle of the top wall of the shielding layer (3), the inner walls of the plurality of wire holes (4) are provided with conductors (6), the outer walls of the plurality of conductors (6) are fixedly connected to an insulating layer (7), the outer walls of the plurality of insulating layers (7) are fixedly connected to the inner walls of the plurality of wire holes (4), the left and right sides of the inner wall of the shielding layer (3) are fixedly connected to transverse force dissipation plates (8), the top walls of the two transverse force dissipation plates (8) are fixedly connected to a first transverse fixing plate (9), and the front and rear ends of the top walls between the two adjacent first transverse fixing plates (9) are fixedly connected to a first longitudinal A fixing plate (10), the top walls of the two first longitudinal fixing plates (10) are fixedly connected to longitudinal force dissipation plates (11), the top walls of the two longitudinal force dissipation plates (11) are fixedly connected to second longitudinal fixing plates (12), the left and right ends of the top walls between the two adjacent second longitudinal fixing plates (12) are fixedly connected to second transverse fixing plates (13), a plurality of the conductors (6) and a plurality of the insulating layers (7) penetrate the two transverse force dissipation plates (8), the two first transverse fixing plates (9), the two first longitudinal fixing plates (10), the two second longitudinal fixing plates (12) and the two second transverse fixing plates (13), and the inner wall of the rope hole (5) is provided with a tension sensing device (2).
2. A high reliability Category 6A data cable according to claim 1, characterized in that: The tension sensing device (2) comprises a nylon rope (201); an access port (202) is provided at the top of the front side of the outer wall of the protective cover (1); pulleys (203) are rotatably connected to the left and right sides of the inner wall of the access port (202); the outer wall of the pulley (203) is slidably connected to the nylon rope (201); a sensor fixing plate (204) is fixedly connected to the front side of the outer wall of the protective cover (1); a tension sensor (205) is fixedly connected to the top wall of the sensor fixing plate (204); and the top end of the tension sensor (205) is fixedly connected to the bottom end of the nylon rope (201).
3. A high reliability Category 6a data cable according to claim 1, characterized in that: A plurality of conical grooves (14) are provided on the front and rear sides of the two transverse force dissipation plates (8) and on the left and right sides of the two longitudinal force dissipation plates (11).
4. The high reliability Category 6A data cable according to claim 1, characterized in that: A pressure gauge (15) is fixedly connected to the top right side of the outer wall of the protective sleeve (1).
5. The high reliability Category 6A data cable according to claim 1, characterized in that: The protective cover (1) is made of low-smoke halogen-free material.
6. The high reliability Category 6a data cable according to claim 1, characterized in that: The plurality of conductors (6), the two transverse force dissipating plates (8), the two first transverse fixing plates (9), the two first longitudinal fixing plates (10), the two second longitudinal fixing plates (12) and the two second transverse fixing plates (13) are all symmetrically designed.
7. The high reliability Category 6A data cable according to claim 1, characterized in that: The plurality of conductors (6) are made of pure copper material.
8. The high reliability Category 6a data cable according to claim 1, characterized in that: The shielding layer (3) is designed using a copper mesh weaving.