Waterproof aluminum alloy cable
By adopting a multi-layer waterproof barrier and reinforcement mechanism in waterproof aluminum alloy cables, the problem that existing cables cannot effectively prevent moisture from spreading when moisture invades, and provide electromagnetic shielding and mechanical strength enhancement effects.
Patent Information
- Application Number
- CN202422192145.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-08
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-08
AI Technical Summary
Existing waterproof cables cannot rapidly expand when moisture invades, and lack electromagnetic shielding and mechanical strength enhancement capabilities.
It adopts a waterproof aluminum alloy cable design, including a waterproof mechanism and reinforcement mechanism on the surface of the conductor. The waterproof mechanism consists of a waterproof inner lining made of nanomodified polyurethane material, a waterproof filler made of high-expansion waterproofing material, and a waterproof barrier layer made of aluminum-plastic composite belt material to form a multi-layer waterproof barrier. The reinforcement mechanism includes a metal shielding layer made of copper tape and a reinforcement layer made of fiberglass braided mesh, providing electromagnetic shielding and mechanical strength enhancement.
It achieves the effect of rapidly expanding when moisture invades, preventing moisture from spreading, while providing electromagnetic shielding and enhancing the mechanical strength and tensile resistance of the cable.
Smart Images

Figure CN223038656U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cables, and specifically to a waterproof aluminum alloy cable. Background Art
[0002] A cable is a device for transmitting electric energy or signals, usually composed of several or several groups of wires.
[0003] At present, the Chinese utility model with the publication number CN217640743U discloses a waterproof cable, including a conductor and a waterproof outer sheath. A water blocking powder is arranged on the outer layer of the conductor, an insulating layer is wound around the outside of the water blocking powder, a waterproof filling layer is arranged between the conductor and the waterproof outer sheath, and a waterproof wrapping layer is arranged on the side of the waterproof filling layer. The waterproof cable of the utility model, with the water blocking powder, insulating layer, waterproof filling layer, waterproof wrapping layer and waterproof outer sheath, forms multiple waterproof layers. Once a non-waterproof break point occurs in other waterproof structures, waterproof protection can be achieved layer by layer until the water blocking powder swells and gels when encountering water, forming longitudinal water blocking for the conductor, and the waterproof effect is good. Applying the technology of the internal and external integration method combining longitudinal water blocking and radial water blocking improves the overall waterproofness of the cable.
[0004] To sum up, compared with the above scheme, it cannot quickly expand when water intrudes, prevent the further diffusion of water and form a waterproof barrier, and at the same time, it cannot provide electromagnetic shielding and enhance the mechanical strength and tensile resistance of the cable. Therefore, we provide a waterproof aluminum alloy cable. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] Aiming at the deficiencies of the prior art, the utility model provides a waterproof aluminum alloy cable, which solves the technical problems put forward in the above background art.
[0007] (2) Technical Solutions
[0008] To achieve the above purpose, the utility model provides the following technical solution: A waterproof aluminum alloy cable includes a conductor, a waterproof mechanism is arranged on the surface of the conductor, and a strengthening mechanism is arranged on the surface of the waterproof mechanism;
[0009] The waterproof mechanism includes a waterproof inner lining layer, a water blocking filler is filled inside the waterproof inner lining layer, a waterproof barrier layer is sleeved on the surface of the water blocking filler, the waterproof inner lining layer is made of nano-modified polyurethane material, the water blocking filler is made of a high-expansion water blocking material, and the waterproof barrier layer is made of an aluminum-plastic composite tape material.
[0010] Preferably, the strengthening mechanism includes a metal shielding layer, the inside of the metal shielding layer is sleeved with a waterproof barrier layer, and a reinforcing layer is sleeved on the surface of the metal shielding layer.
[0011] Preferably, the surface of the conductor is wrapped with a conductor shielding layer, and the conductor shielding layer is made of a semiconductive rubber material.
[0012] Preferably, the surface of the conductor shielding layer is wrapped with an insulating layer, and the insulating layer is made of a cross-linked polyethylene material with high temperature resistance.
[0013] Preferably, the surface of the reinforcing layer is wrapped with a comprehensive waterproof layer, and the comprehensive waterproof layer is made of a polyethylene material.
[0014] Preferably, the surface of the comprehensive waterproof layer is wrapped with an outer sheath, and the outer sheath is made of a low-smoke, halogen-free, flame-retardant PVC material.
[0015] Preferably, the metal shielding layer is made of a copper tape, and the reinforcing layer is made of a glass fiber braided mesh.
[0016] (III) Beneficial effects
[0017] The present utility model provides a waterproof aluminum alloy cable. It has the following beneficial effects:
[0018] For this waterproof aluminum alloy cable, by providing a waterproof mechanism which includes a waterproof inner lining layer, a water blocking filler and a waterproof barrier layer, since the waterproof inner lining layer is made of a nano-modified polyurethane material, it can form the first waterproof barrier and effectively prevent moisture from invading. Since the water blocking filler is made of a highly expandable water blocking material, it can quickly expand when moisture invades and prevent the further spread of moisture. Since the waterproof barrier layer is made of an aluminum-plastic composite tape material and is formed by a wrapping method, it forms the second waterproof barrier.
[0019] For this waterproof aluminum alloy cable, through the strengthening mechanism which includes a metal shielding layer and a reinforcing layer, since the metal shielding layer is made of a copper tape, it can provide electromagnetic shielding and reduce the influence of external electromagnetic interference on the cable signal. Since the reinforcing layer is made of a glass fiber braided mesh, it can enhance the mechanical strength and tensile resistance of the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a three-dimensional schematic diagram of the structure of the present utility model;
[0021] Figure 2 is a three-dimensional schematic diagram of the structure of the present utility model;
[0022] Figure 3 is a three-dimensional schematic diagram of a partial structure of the present utility model;
[0023] Figure 4This is a three-dimensional schematic diagram of the partial structure of the present utility model.
[0024] In the figure: 1. Conductor; 2. Waterproof mechanism; 201. Waterproof inner lining layer; 202. Water-blocking filler; 203. Waterproof barrier layer; 3. Reinforcement mechanism; 301. Metal shielding layer; 302. Reinforcing layer; 4. Conductor shielding layer; 5. Insulating layer; 6. Comprehensive waterproof layer; 7. Outer sheath. Specific embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] As Figures 1-4 shown, the present utility model provides a technical solution: a waterproof aluminum alloy cable, including a conductor 1, a waterproof mechanism 2 is arranged on the surface of the conductor 1, and a reinforcement mechanism 3 is arranged on the surface of the waterproof mechanism 2;
[0027] The waterproof mechanism 2 includes a waterproof inner lining layer 201. The inside of the waterproof inner lining layer 201 is filled with a water-blocking filler 202. A waterproof barrier layer 203 is sleeved on the surface of the water-blocking filler 202. The waterproof inner lining layer 201 is made of a nano-modified polyurethane material. The water-blocking filler 202 is made of a high-expansion water-blocking material. The waterproof barrier layer 203 is made of an aluminum-plastic composite tape material. The conductor 1 of this device is made of a high-purity and high-conductivity aluminum alloy material to ensure the electrical performance of the cable. It can be a multi-strand stranded structure to increase the flexibility and conductive area of the conductor. The conductor shielding layer 4 is made of a semi-conductive rubber material to make the electric field distribution uniform, reduce partial discharge, and improve the electrical performance of the cable. The insulating layer 5 is made of a high-temperature-resistant cross-linked polyethylene material to ensure sufficient insulation strength. The waterproof inner lining layer 201 is made of a nano-modified polyurethane material to form the first waterproof barrier and effectively prevent moisture intrusion. The water-blocking filler 202 is made of a high-expansion water-blocking material to quickly expand when moisture intrudes and prevent further spread of moisture. The waterproof barrier layer 203 is made of an aluminum-plastic composite tape material and is formed into the second waterproof barrier by a winding method. The metal shielding layer 301 is made of a copper tape to provide electromagnetic shielding and reduce the influence of external electromagnetic interference on the cable signal. The strengthening layer 302 is made of a glass fiber braided mesh to enhance the mechanical strength and tensile resistance of the cable. The comprehensive waterproof layer 6 is made of a polyethylene material and is formed into the third waterproof barrier by an extrusion process to further improve the waterproof performance of the cable. The outer sheath 7 is made of a low-smoke and halogen-free flame-retardant PVC material to protect the cable from external environmental influences such as ultraviolet rays, chemical substances, and mechanical damage, and has a fireproof and flame-retardant function.
[0028] The strengthening mechanism 3 includes a metal shielding layer 301. The interior of the metal shielding layer 301 is sleeved with a waterproof barrier layer 203, and a reinforcing layer 302 is sleeved on the surface of the metal shielding layer 301. Since the metal shielding layer 301 is made of copper tape, it can provide electromagnetic shielding and reduce the influence of external electromagnetic interference on the cable signal. Since the reinforcing layer 302 is made of a fiberglass braided mesh, it can enhance the mechanical strength and tensile resistance of the cable. The surface of the conductor 1 is wrapped with a conductor shielding layer 4, and the conductor shielding layer 4 is made of a semiconductive rubber material. Since the conductor shielding layer 4 is made of a semiconductive rubber material, it can make the electric field distribution uniform, reduce partial discharge, and improve the electrical performance of the cable. The surface of the conductor shielding layer 4 is wrapped with an insulating layer 5, and the insulating layer 5 is made of a heat-resistant cross-linked polyethylene material. Since the insulating layer 5 is made of a heat-resistant cross-linked polyethylene material, it can ensure sufficient insulation strength. The surface of the reinforcing layer 302 is wrapped with a comprehensive waterproof layer 6, and the comprehensive waterproof layer 6 is made of a polyethylene material. Since the comprehensive waterproof layer 6 is made of a polyethylene material and is formed by an extrusion process, it forms a third waterproof barrier and further improves the waterproof performance of the cable. The surface of the comprehensive waterproof layer 6 is wrapped with an outer sheath 7, and the outer sheath 7 is made of a low-smoke, halogen-free, flame-retardant PVC material. Since the outer sheath 7 is made of a low-smoke, halogen-free, flame-retardant PVC material, it can protect the cable from the influence of the external environment, such as ultraviolet rays, chemical substances, mechanical damage, etc., and has a fireproof and flame-retardant function. The metal shielding layer 301 is made of copper tape, and the reinforcing layer 302 is made of a fiberglass braided mesh. Since the metal shielding layer 301 is made of copper tape, it can provide electromagnetic shielding and reduce the influence of external electromagnetic interference on the cable signal. Since the reinforcing layer 302 is made of a fiberglass braided mesh, it can enhance the mechanical strength and tensile resistance of the cable.
[0029] In use, the conductor 1 of the device is made of high-purity and high-conductivity aluminum alloy material to ensure the electrical performance of the cable. It can be a multi-strand stranded structure to increase the flexibility and conductive area of the conductor. The conductor shielding layer 4 is made of semi-conductive rubber material to make the electric field distribution uniform, reduce partial discharge, and improve the electrical performance of the cable. The insulating layer 5 is made of high-temperature-resistant cross-linked polyethylene material to ensure sufficient insulation strength. The waterproof inner lining layer 201 is made of nano-modified polyurethane material, which can form the first waterproof barrier and effectively prevent moisture from invading. The water-blocking filler 202 is made of high-expansion water-blocking material, which can quickly expand when moisture invades and prevent the further spread of moisture. The waterproof barrier layer 203 is made of aluminum-plastic composite tape material and is formed by winding to form the second waterproof barrier. The metal shielding layer 301 is made of copper tape, which can provide electromagnetic shielding and reduce the influence of external electromagnetic interference on the cable signal. The strengthening layer 302 is made of fiberglass braided mesh, which can enhance the mechanical strength and tensile resistance of the cable. The comprehensive waterproof layer 6 is made of polyethylene material and is formed by extrusion coating to form the third waterproof barrier, further improving the waterproof performance of the cable. The outer sheath 7 is made of low-smoke and halogen-free flame-retardant PVC material, which can protect the cable from external environmental influences such as ultraviolet rays, chemical substances, and mechanical damage, and has a fireproof and flame-retardant function.
[0030] Meanwhile, the content not detailedly described in this specification belongs to the prior art well-known to those skilled in the art.
[0031] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A waterproof aluminum alloy cable, comprising a conductor (1), characterized in that: The surface of the conductor (1) is provided with a waterproof mechanism (2), and the surface of the waterproof mechanism (2) is provided with a strengthening mechanism (3); The waterproof mechanism (2) comprises a waterproof lining layer (201), the interior of the waterproof lining layer (201) is filled with a water-blocking filler (202), the surface of the water-blocking filler (202) is provided with a waterproof barrier layer (203), the waterproof lining layer (201) is made of nano-modified polyurethane material, the water-blocking filler (202) is made of a high-expansion water-blocking material, and the waterproof barrier layer (203) is made of an aluminum-plastic composite tape material.
2. A waterproof aluminum alloy cable according to claim 1, characterized in that: The reinforcing mechanism (3) comprises a metal shielding layer (301), the interior of the metal shielding layer (301) is sleeved with the waterproof barrier layer (203), and the surface of the metal shielding layer (301) is sleeved with a reinforcing layer (302).
3. The waterproof aluminum alloy cable according to claim 1, characterized in that: The surface of the conductor (1) is wrapped with a conductor shielding layer (4), and the conductor shielding layer (4) is made of a semi-conductive rubber material.
4. A waterproof aluminum alloy cable according to claim 3, characterized in that: The surface of the conductor shielding layer (4) is wrapped with an insulating layer (5), and the insulating layer (5) is made of a high-temperature resistant cross-linked polyethylene material.
5. The waterproof aluminum alloy cable according to claim 2, characterized in that: The surface of the reinforcing layer (302) is wrapped with a comprehensive waterproof layer (6), and the comprehensive waterproof layer (6) is made of polyethylene material.
6. A waterproof aluminum alloy cable according to claim 5, characterized in that: The surface of the comprehensive waterproof layer (6) is wrapped with an outer sheath (7), and the outer sheath (7) is made of low-smoke halogen-free flame-retardant PVC material.
7. The waterproof aluminum alloy cable according to claim 5, characterized in that: The metal shielding layer (301) is made of copper tape, and the reinforcement layer (302) is made of glass fiber woven mesh.
Citation Information
Patent Citations
Waterproof cable
CN217640743U