Pre-twisted wire automatic identification production device

Abstract

The embodiment of the utility model discloses a preformed armor rod automatic identification production device which comprises a forming processing mechanism, a cleaning processing mechanism, a marking code spraying mechanism, a cutting mechanism and a material receiving pool which are sequentially and correspondingly arranged in the feeding direction, the forming processing mechanism comprises a feeding module and an XYZ three-axis driving module, and a forming die is correspondingly arranged on the XYZ three-axis driving module. The feeding module comprises a material guide block, a driving wheel, a driven wheel and a feeding motor, the driving wheel and the driven wheel are oppositely arranged on the rear side of the material guide block, the cleaning treatment mechanism is divided into an ultrasonic cleaning area, a rinsing area and an air drying area, the ultrasonic cleaning area is correspondingly provided with an ultrasonic cleaning pool and an ultrasonic vibration device, the rinsing area is provided with a rinsing water gun, and the air drying area is provided with an air drying spray gun. And the marking and code spraying mechanism performs code spraying and marking on the cleaned pre-twisted wires. According to the utility model, the production efficiency and the product quality are improved, the production cost is reduced, and the device has wide application prospect and market potential, and can play an important role in the field of electric power fittings.

Description

Technical Field

[0001] The utility model relates to the technical field of production of preformed strands, in particular to an automatic marking production device for preformed strands. Background Art

[0002] The preformed strand is a kind of connecting fitting widely used for overhead power conductors and terminals, suspensions, joints, etc. of overhead optical cables for electric power.

[0003] With the continuous development of technology, the manufacturing industry has increasingly higher requirements for production efficiency, product quality and cost control. The production, cleaning, marking, etc. of traditional preformed strands are carried out manually, and a large amount of manual operations are required in the whole production process, with very low efficiency. Summary of the Utility Model

[0004] The technical problem to be solved by the embodiments of the utility model is to provide an automatic marking production device for preformed strands to improve production efficiency.

[0005] To solve the above technical problem, the embodiments of the utility model propose an automatic marking production device for preformed strands, which includes a forming and processing mechanism, a cleaning and treatment mechanism, a marking and coding mechanism, a cutting mechanism, and a receiving pool arranged in sequence along the feeding direction. The forming and processing mechanism includes a feeding module and an XYZ three-axis driving module. A forming die is correspondingly arranged on the XYZ three-axis driving module. The feeding module includes a guiding block, a driving wheel, a driven wheel, and a feeding motor for driving the driving wheel to rotate. The driving wheel and the driven wheel are relatively arranged at the rear side of the guiding block. The cleaning and treatment mechanism is divided into an ultrasonic cleaning area, a rinsing area, and a drying area. An ultrasonic cleaning pool and an ultrasonic vibration device are correspondingly arranged in the ultrasonic cleaning area. A rinsing water gun is arranged in the rinsing area, and a drying spray gun is arranged in the drying area. The marking and coding mechanism performs coding and marking on the preformed strands that have completed cleaning.

[0006] Further, it further includes a finished product stabilizing mechanism, which is correspondingly arranged between the rinsing area and the cutting mechanism, and the finished product stabilizing mechanism is composed of multiple auxiliary wheels.

[0007] Further, a dust collection tank is correspondingly arranged below the feeding module.

[0008] Further, it further includes a control system and a position sensor. The position sensor is correspondingly arranged at the rear side of the forming die. The control system is electrically connected to the feeding module, the XYZ three-axis driving module, the cutting mechanism, the position sensor, the marking and coding mechanism, the ultrasonic vibration device, the rinsing water gun, and the drying spray gun.

[0009] Further, there are multiple groups of the feeding modules, and the multiple groups of feeding modules are arranged in sequence along the feeding direction.

[0010] Further, the XYZ three-axis driving module adopts an XYZ three-axis ball screw module.

[0011] The beneficial effects of the present utility model are as follows: The present utility model improves production efficiency. Through automation and informatization technologies, the present utility model realizes the automatic control and optimization of the production process, reduces manual intervention, and improves production efficiency. During the production process of the present utility model, according to the shape and size of the stranded wire, the marking and inkjet mechanism can be used to engrave the identification on the stranded wire to form permanent preservation. The present utility model replaces manual labor with an automated production line, reducing a large amount of raw material consumption and labor costs. The present utility model can realize the real-time monitoring and data analysis of the production process, improving the informatization level of production management. Description of the Drawings

[0012] Figure 1 is the front view of the preformed stranded wire automatic identification production device according to an embodiment of the present utility model.

[0013] Figure 2 is the internal top view structural schematic diagram of the cleaning and processing mechanism according to an embodiment of the present utility model.

[0014] Figure 3 is the three-dimensional structure diagram of the cleaning and processing mechanism according to an embodiment of the present utility model.

[0015] Figure 4 is the three-dimensional structure diagram of the forming and processing mechanism according to an embodiment of the present utility model.

[0016] Explanation of the Reference Numerals in the Drawings

[0017] Preformed stranded wire raw material 1, preformed stranded wire finished product 2, forming and processing mechanism 10, XYZ three-axis drive module 11, forming die 12, material guiding block 13, driving wheel 14, driven wheel 15, feeding motor 16, dust collection tank 17, cleaning and processing mechanism 20, ultrasonic cleaning area 21, rinsing area 22, air drying area 23, ultrasonic cleaning tank 24, ultrasonic vibration device 25, rinsing water gun 26, air drying spray gun 27, marking and inkjet mechanism 30, cutting mechanism 40, receiving tank 50, finished product stabilizing mechanism 60, auxiliary wheel 61, control system 70, position sensor 71. Detailed Embodiments

[0018] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The following further describes the present utility model in detail with reference to the drawings and specific embodiments.

[0019] In the embodiments of the present utility model, if there are directional indications (such as up, down, left, right, front, back...), they are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0020] In addition, in the present utility model, descriptions such as "first" and "second" are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature.

[0021] Please refer to Figures 1 to 4 , the preformed stranding automatic marking production device of the embodiment of the present utility model includes a forming and processing mechanism, a cleaning and processing mechanism, a marking and spraying mechanism, a cutting mechanism, and a receiving pool.

[0022] The forming and processing mechanism, the cleaning and processing mechanism, the marking and spraying mechanism, the cutting mechanism, and the receiving pool are arranged in sequence from front to back along the feeding direction. The receiving pool receives the preformed stranding finished products after cutting.

[0023] The forming and processing mechanism includes a feeding module group and an XYZ three-axis driving module group. A forming die is correspondingly arranged on the XYZ three-axis driving module group. The XYZ three-axis driving module group facilitates the user to adjust the position of the forming die in the XYZ three-axis directions. After adjusting the preformed stranding of the same model once, save the parameters. After the second production, there is no need to set the parameters again. Just call out the corresponding data from the database. For the second production of this model, the position of the forming die can be automatically adjusted through the XYZ three-axis driving module group.

[0024] For each preformed stranding product, a supporting and special forming die is used. After the forming die is successfully debugged for the first time, a mounting position is machined on the forming die so that each subsequent installation is at the same position. By calling the parameters, the forming die only needs to adjust the Y-axis and Z-axis.

[0025] The feeding module group includes a guiding block, a driving wheel, a driven wheel, and a feeding motor for driving the driving wheel to rotate. The driving wheel and the driven wheel are relatively arranged at the rear side of the guiding block. A preset distance is provided between the driving wheel and the driven wheel. The preformed stranding raw material is located between the driving wheel and the driven wheel. The guiding block is used for guiding the preformed stranding raw material.

[0026] The cleaning and processing mechanism is divided into an ultrasonic cleaning area, a rinsing area, and an air-drying area. An ultrasonic cleaning pool and an ultrasonic vibration device are correspondingly arranged in the ultrasonic cleaning area. A rinsing water gun is arranged in the rinsing area, and an air-drying spray gun is arranged in the air-drying area.

[0027] In the present utility model, through the feeding force before cutting the preformed stranding, the preformed stranding is made to enter the ultrasonic cleaning pool. Because the preformed stranding finished product is in a spiral shape, when the finished product is relatively long, affected by gravity and its own material properties, it will spiral down after reaching a certain length. After passing through the finished product stabilizing mechanism, the preformed stranding can ensure safe and stable passage through the cleaning and processing mechanism. The cleaning and processing mechanism performs comprehensive cleaning, decontamination, and rinsing on the formed preformed stranding through a neutral cleaning solution and ultrasonic vibration, and then blows off the remaining moisture of the preformed stranding through high-pressure air flow.

[0028] The ultrasonic vibration head of the ultrasonic vibration device is fixed on the bottom plate at the bottom of the ultrasonic cleaning tank. The ultrasonic cleaning tank is filled with liquid. When a high-frequency voltage is applied to the ultrasonic vibration head, its piezoelectric ceramic element generates longitudinal vibration under the action of the electric field. The vibration head (also known as the acoustic head) is a high-efficiency transducer element that can convert electrical energy into powerful ultrasonic vibration. When generating ultrasonic vibration, it is like a small piston with a very small amplitude but a very large acceleration. There are multiple ultrasonic vibration heads on the ultrasonic cleaning tank. When electrical energy with the same frequency and phase is applied, a huge piston is synthesized for reciprocating vibration. This vibration is transmitted to the cleaning liquid through the ultrasonic vibration heads fixed on the bottom plate, and the vibration reaches the purpose of cleaning the workpieces invading it when propagating in the cleaning liquid.

[0029] The marking and inkjet coding mechanism performs marking and inkjet coding on the pre-twisted wire that has completed cleaning. After cleaning, the marking and inkjet coding mechanism sprays with waterproof and quick-drying ink. When detecting the passing of the pre-twisted wire, the nozzle of the marking and inkjet coding mechanism performs inkjet coding.

[0030] The control principle of the marking and inkjet coding mechanism can be simply divided into the following steps:

[0031] 1. Ink application: The marking and inkjet coding mechanism usually uses ink or pigment, which is supplied to the nozzle through an ink cartridge or ink tank. The ink or pigment is sucked into the nozzle by the pressure system and is ready to be ejected;

[0032] 2. Control: The control unit of the marking and inkjet coding mechanism can set the content, font, size, and position to be printed. The control unit of the marking and inkjet coding mechanism can also control the ejection and stop of the ink or pigment;

[0033] 3. Printing operation: Once the marking information is set, the operator places the object to be marked under the sensing area of the marking and inkjet coding mechanism and starts the inkjet coding program of the marking and inkjet coding mechanism. The ink or pigment is ejected from the nozzle to form the required marking, and the printing is completed;

[0034] 4. Drying and curing: The ink or pigment printed by the marking and inkjet coding mechanism usually requires a certain time for drying and curing to ensure the durability and corrosion resistance of the marking.

[0035] The cutting mechanism can adopt an existing hydraulic electric cutting machine. The cutting mechanism is used to cut the pre-twisted wire that has completed marking and inkjet coding.

[0036] As an implementation method, the automatic identification production device for pre-twisted wire further includes a finished product stabilizing mechanism. The finished product stabilizing mechanism is correspondingly arranged between the rinsing area and the cutting mechanism, and the finished product stabilizing mechanism is composed of multiple auxiliary wheels.

[0037] As an implementation manner, a dust collection groove is correspondingly provided below the feeding module. The dust collection groove collects the dust generated during the transportation and forming of the pre-twisted wire raw materials.

[0038] As an implementation manner, the automatic identification production device for pre-twisted wires further includes a control system and a position sensor. The position sensor is correspondingly arranged at the rear side of the forming die. The control system is electrically connected to the feeding module, the XYZ three-axis driving module, the cutting mechanism, the position sensor, the marking and inkjetting mechanism, the ultrasonic vibration device, the rinsing water gun, and the air-drying spray gun. The utility model detects the position and feeding speed of the pre-twisted wire finished product through the position sensor, and conducts information management through the control system, realizing automatic debugging, automatic forming, automatic transportation, automatic cleaning, automatic inkjetting and marking, and automatic cutting. It can also identify whether the forming parameters meet the production requirements according to the set parameters. If they do not meet the requirements, the production stops, realizing the anti-fooling function. The utility model can control the cutting length and feeding speed of the twisted wire, and control their states, speeds and positions. Thus, the automatic control of the equipment and process is realized.

[0039] As an implementation manner, there are multiple groups of the feeding modules, and the multiple groups of feeding modules are sequentially arranged from front to back along the feeding direction.

[0040] As an implementation manner, the XYZ three-axis driving module adopts an XYZ three-axis ball screw module. The screw module has high precision, making the adjustment of the position of the forming die more accurate.

[0041] The utility model can realize the automatic control and optimization of the production process through automation and informatization, improve the production efficiency and product quality, and reduce the production cost. The utility model has broad application prospects and market potential, and can play an important role in the field of electric power fittings.

[0042] Although the embodiments of the utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the appended claims and their equivalent scope.

Claims

1. A pre-twisted wire automatic marking production device, characterized in that: It includes a molding mechanism, a cleaning mechanism, a marking and coding mechanism, a cutting mechanism, and a material receiving pool which are arranged in sequence along the feeding direction. The molding mechanism includes a feeding module and an XYZ three-axis driving module. The XYZ three-axis driving module is correspondingly provided with a molding mold. The feeding module includes a guide block, a driving wheel, a driven wheel and a feeding motor for driving the driving wheel to rotate. The driving wheel and the driven wheel are relatively arranged on the rear side of the guide block. The cleaning mechanism is divided into an ultrasonic cleaning area, a rinsing area, and an air-drying area. The ultrasonic cleaning area is correspondingly provided with an ultrasonic cleaning pool and an ultrasonic vibration device. The rinsing area is provided with a rinsing water gun, and the air-drying area is provided with an air-drying spray gun. The marking and coding mechanism performs coding marking on the pre-twisted wire that has been cleaned.

2. The pre-twisted wire automatic marking production device according to claim 1, characterized in that: The utility model also comprises a finished product stabilizing mechanism, which is arranged between the rinsing area and the cutting mechanism and is composed of a plurality of auxiliary wheels.

3. The pre-twisted wire automatic marking production device according to claim 1, characterized in that: A dust collecting trough is correspondingly provided below the feeding module.

4. The automatic marking production device for pre-twisted wires according to claim 1, characterized in that: It also includes a control system and a position sensor. The position sensor is arranged at the rear side of the molding die. The control system is electrically connected to the feeding module, the XYZ three-axis driving module, the cutting mechanism, the position sensor, the marking and coding mechanism, the ultrasonic vibration device, the rinsing water gun, and the air-drying spray gun.

5. The automatic marking production device for pre-twisted wires according to claim 1, characterized in that: There are multiple groups of feeding modules, and the multiple groups of feeding modules are arranged in sequence along the feeding direction.

6. The pre-twisted wire automatic marking production device according to claim 1, characterized in that: The XYZ three-axis drive module adopts the XYZ three-axis ball screw module.

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