Insulator lifting circulation system

Abstract

The utility model provides an insulator lifting circulation system, and belongs to the technical field of insulator production. The device comprises a support provided with a horizontal conveying area and a vertical lifting area, a continuous horizontal conveying mechanism and a rotary lifting mechanism are distributed in the horizontal conveying area and the vertical lifting area, and a spraying mechanism is arranged over the continuous horizontal conveying mechanism. The continuous horizontal conveying mechanism can convey cylindrical insulators with high temperature, the cylindrical insulators can be lifted and descended through the rotary lifting mechanism after being output from the continuous horizontal conveying mechanism, then, during horizontal conveying, the spraying mechanism can further spray, cool and clean the insulators, and the conveying efficiency is improved. And the standing and cooling process of the insulator is reduced, so that the overall production time of the insulator can be reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of insulator production and relates to an insulator lifting and transferring system. Background Art

[0002] Many insulators are produced through molds. After the insulators are taken out of the molds, due to high temperature, they cannot be directly transported by a conventional belt transmission mechanism. Secondly, non-spherical or non-cylindrical insulators can be lifted upward through an inclined conveyor belt, but relative sliding will occur between the cylindrical insulators and the conveyor belt, and the cylindrical insulators cannot be lifted through the conveyor belt.

[0003] As disclosed in a Chinese patent for a double-layer circulating conveying device for glass insulators [Application No.: 202223451543.4], it includes a thermal shock cabinet, a conveying line I arranged inside the thermal shock cabinet, a conveying line II arranged outside the conveying line I, the conveying line II is provided with an inlet area and an outlet area, the inlet area is aligned with one end of the conveying line I, a conveying line III is arranged above the conveying line I, the conveying line III includes an inclined part, a conveying part and a discharging part, one side of the inclined part is inclined towards the outlet area, the other side of the inclined part is connected to one side of the conveying part, the other side of the conveying part is connected to one side of the discharging part, and the other side of the discharging part is inclined towards the surface of the conveying line I. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an insulator lifting and transferring system for the above problems.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An insulator lifting and transferring system includes a bracket with a horizontal transmission area and a vertical lifting area, a continuous horizontal transmission mechanism and a rotary lifting mechanism are respectively arranged in the horizontal transmission area and the vertical lifting area, and a spraying mechanism is arranged directly above the continuous horizontal transmission mechanism.

[0007] In the above insulator lifting and transferring system, the continuous horizontal transmission mechanism includes two No. 1 rotary conveyor belts respectively arranged inside the inner walls on both sides of the bracket, the No. 1 rotary conveyor belts are horizontally arranged, a plurality of transmission roller structures are arranged between the two No. 1 rotary conveyor belts at equal intervals along the circumferential direction of the No. 1 rotary conveyor belts, and the output end of the transmission roller structure is connected to the rotary lifting mechanism.

[0008] In the above insulator lifting and transferring system, the transmission roller structure includes a transmission roller arranged perpendicular to the transmission direction of the No. 1 rotary conveyor belt, and the connecting shafts at both ends of the transmission roller are respectively connected to the No. 1 rotary conveyor belt through connecting blocks.

[0009] In the above-mentioned insulator lifting and transfer system, the rotary lifting mechanism includes a second rotary conveyor belt arranged vertically, and a plurality of insulator mounting block structures are fixedly connected to the second rotary conveyor belt, and the plurality of insulator mounting block structures are evenly spaced along the circumference of the second rotary conveyor belt.

[0010] In the above-mentioned insulator lifting and transfer system, the insulator mounting block structure includes an insulator mounting block, and an insulator mounting groove with an arc-shaped cross section is arranged on the insulator mounting block. When the insulator mounting block moves to the side close to the first rotary conveyor belt, the opening side of the insulator mounting groove faces upward.

[0011] In the above-mentioned insulator lifting and transfer system, a discharge port height adjustment component connected to the rotary lifting mechanism is further provided on the vertical lifting area.

[0012] In the above-mentioned insulator lifting and transfer system, the discharge port height adjustment component includes two adjustment plates arranged on both sides of the rotary lifting mechanism. The rotary lifting mechanism is arranged between the two adjustment plates, and the tops of the two adjustment plates are fixed by a connecting plate. A lifting drive is vertically arranged at the top of the vertical lifting area, and the end of the output shaft of the lifting drive is connected to the connecting plate. A limiting structure is also provided between the adjustment plate and the bracket.

[0013] In the above-mentioned insulator lifting and transfer system, two vertical sliding rails are arranged on the bracket, and the adjustment plate is slidably matched with the vertical sliding rails through slide rail sliders.

[0014] In the above-mentioned insulator lifting and transfer system, the spraying mechanism includes a plurality of spraying pipes horizontally arranged in the horizontal transmission area, and a plurality of cooling spray heads facing the continuous horizontal transmission mechanism are connected to the bottom of the spraying pipes.

[0015] In the above-mentioned insulator lifting and transfer system, a water storage tank is further arranged in the horizontal transmission area, and the water storage tank is located directly below the continuous horizontal transmission mechanism.

[0016] Compared with the prior art, the advantages of the present utility model are as follows:

[0017] 1. The continuous horizontal transmission mechanism can be used to transmit the relatively hot cylindrical insulators. After the cylindrical insulators are output from the continuous horizontal transmission mechanism, the rotary lifting mechanism can be used for lifting and lowering. Secondly, during horizontal transmission, the spraying mechanism can also spray and cool and clean the insulators, reducing the process of static cooling of the insulators, thereby reducing the overall production time of the insulators.

[0018] 2. The continuous horizontal transmission mechanism can be used to transmit the cylindrical insulators at a relatively high temperature. After the cylindrical insulators are output from the continuous horizontal transmission mechanism, the rotary lifting mechanism can be used to lift and lower them. Secondly, during horizontal transmission, the spraying mechanism can also spray and cool and clean the insulators, reducing the process of static cooling of the insulators, thereby reducing the overall production time of the insulators.

[0019] Other advantages, objectives, and features of the present utility model will be partially reflected by the following description and partially understood by those skilled in the art through the research and practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 is a schematic diagram of the structure of the first rotary conveyor belt;

[0022] Figure 3 is a top view of the structure of the transmission roller.

[0023] In the figure, the horizontal transmission area 1, the vertical lifting area 2, the support 3, the continuous horizontal transmission mechanism 4, the rotary lifting mechanism 5, the spraying mechanism 6, the first rotary conveyor belt 7, the transmission roller 8, the connecting block 9, the second rotary conveyor belt 10, the insulator mounting block 11, the insulator mounting groove 12, the adjusting plate 13, the connecting plate 14, the lifting drive 15, the vertical slide rail 16, the spraying pipe 17, the cooling spray head 18, and the water storage tank 19. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] As Figures 1 - 3 shown, an insulator lifting and transferring system includes a support 3 having a horizontal transmission area 1 and a vertical lifting area 2. The continuous horizontal transmission mechanism 4 and the rotary lifting mechanism 5 are distributed in the horizontal transmission area 1 and the vertical lifting area 2, and the spraying mechanism 6 is arranged directly above the continuous horizontal transmission mechanism 4.

[0025] In the present utility model, the continuous horizontal transmission mechanism 4 can be used to transmit the cylindrical insulators at a relatively high temperature. After the cylindrical insulators are output from the continuous horizontal transmission mechanism 4, the rotary lifting mechanism 5 can be used to lift and lower them. Secondly, during horizontal transmission, the spraying mechanism can also spray and cool and clean the insulators, reducing the process of static cooling of the insulators, thereby reducing the overall production time of the insulators.

[0026] Specifically, the continuous horizontal transmission mechanism 4 includes two first rotary conveyor belts 7 respectively arranged inside the inner walls on both sides of the bracket 3. The first rotary conveyor belts 7 are horizontally arranged. A number of transmission roller structures are arranged between the two first rotary conveyor belts 7 at equal intervals along the circumferential direction of the first rotary conveyor belts 7. The output end of the transmission roller structure is connected to the rotary lifting mechanism 5. The transmission roller structure includes a transmission roller 8 arranged perpendicular to the transmission direction of the first rotary conveyor belt 7. The connecting shafts at both ends of the transmission roller 8 are respectively connected to the first rotary conveyor belt 7 through connecting blocks 9. In this embodiment, the cylindrical insulators are placed between two transmission rollers, and the cylindrical insulators are translated and transmitted by the way that the first rotary conveyor belts on both sides of the transmission rollers drive the transmission rollers to move. The gap between the two transmission rollers can limit the cylindrical insulators, so that the placement position of the cylindrical insulators remains unchanged during transmission. Secondly, since the insulators are not in direct contact with the belt on the first rotary conveyor belt, the temperature of the insulators is not limited. Moreover, there is a gap between the transmission rollers, and the cooling water during spraying by the spraying mechanism can directly fall without accumulating on the conveyor belt.

[0027] Specifically, the rotary lifting mechanism 5 includes a vertically arranged second rotary conveyor belt 10. A number of insulator mounting block structures are fixedly connected to the second rotary conveyor belt 10. The number of insulator mounting block structures are arranged at equal intervals along the circumferential direction of the second rotary conveyor belt 10. The insulator mounting block structure includes an insulator mounting block 11. An insulator mounting groove 12 with an arc-shaped cross-section is arranged on the insulator mounting block 11. When the insulator mounting block 11 moves to the side close to the first rotary conveyor belt 7, the opening side of the insulator mounting groove 12 faces upward. When the cylindrical insulators are output from the output end of the continuous horizontal transmission mechanism 4, they can fall on the insulator mounting groove 12 on the insulator mounting block 11, and the cylindrical insulators are conveyed upward or downward by the rotation of the second rotary conveyor belt 10.

[0028] Preferably, an outlet height adjustment component connected to the rotary lifting mechanism 5 is further provided on the vertical lifting area 2. The outlet height of the rotary lifting mechanism 5 can be adjusted by using the outlet height adjustment component to integrally lift the rotary lifting mechanism 5.

[0029] Specifically, the discharge port height adjustment assembly includes two adjusting plates 13 arranged on both sides of the rotary lifting mechanism 5. The rotary lifting mechanism 5 is arranged between the two adjusting plates 13. The tops of the two adjusting plates 13 are fixed by a connecting plate 14. At the top of the vertical lifting area 2, a lifting driver 15 is vertically arranged. The end of the output shaft of the lifting driver 15 is connected to the connecting plate 14. A limiting structure is also provided between the adjusting plate 13 and the bracket 3. Two vertical slide rails 16 are arranged on the bracket 3. The adjusting plate 13 is slidably matched with the vertical slide rails 16 through slide rail sliders. The lifting driver 15 can drive the two adjusting plates 13 and the rotary lifting mechanism 5 arranged between the two adjusting plates 13 to rise or fall through the connecting plate 14.

[0030] Those skilled in the art should understand that the lifting driver can be an oil cylinder, a cylinder or a linear motor, etc.

[0031] Specifically, the spraying mechanism 6 includes a plurality of spray pipes 17 horizontally arranged in the horizontal transmission area 1. A plurality of cooling nozzles 18 facing the continuous horizontal transmission mechanism 4 are connected to the bottom of the spray pipes 17. Through the spray pipes and the cooling nozzles, the cylindrical insulators on the continuous horizontal transmission mechanism 4 can be sprayed, so that the insulators can be cooled and cleaned during the transmission process.

[0032] Preferably, a water storage tank 19 is also arranged in the horizontal transmission area 1. The water storage tank 19 is located directly below the continuous horizontal transmission mechanism 4. The water storage tank can collect the cooling water.

[0033] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, but will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

[0034] Although terms such as horizontal transmission area 1, vertical lifting area 2, bracket 3, continuous horizontal transmission mechanism 4, rotary lifting mechanism 5, spraying mechanism 6, first rotary conveyor belt 7, transmission roller 8, connecting block 9, second rotary conveyor belt 10, insulator mounting block 11, insulator mounting groove 12, adjusting plate 13, connecting plate 14, lifting driver 15, vertical slide rail 16, spray pipe 17, cooling nozzle 18, water storage tank 19, etc. are used more in this article, using these terms is only for more convenient description and explanation of the essence of the present invention; interpreting them as any additional limitation is contrary to the spirit of the present invention.

Claims

1. An insulator lifting and circulation system, comprising a support (3) having a horizontal transmission area (1) and a vertical lifting area (2), characterized in that: The horizontal transmission area (1) and the vertical lifting area (2) are provided with a continuous horizontal transmission mechanism (4) and a rotary lifting mechanism (5), and a spray mechanism (6) is provided directly above the continuous horizontal transmission mechanism (4).

2. The insulator lifting and rotating system according to claim 1, characterized in that: The continuous horizontal transmission mechanism (4) comprises two No. 1 rotary conveyor belts (7) respectively arranged in the inner walls on both sides of the support (3); the No. 1 rotary conveyor belts (7) are arranged horizontally; a plurality of transmission roller structures are arranged between the two No. 1 rotary conveyor belts (7) at evenly spaced intervals along the circumference of the No. 1 rotary conveyor belt (7); and the output end of the transmission roller structure is connected to the rotary lifting mechanism (5).

3. The insulator lifting and rotating system according to claim 2, characterized in that: The transmission roller structure comprises a transmission roller (8) arranged perpendicular to the transmission direction of the first rotary conveyor belt (7), and the connecting shafts at both ends of the transmission roller (8) are connected to the first rotary conveyor belt (7) through connecting blocks (9) respectively.

4. The insulator lifting and rotating system according to claim 3, characterized in that: The rotary lifting mechanism (5) comprises a second rotary conveyor belt (10) arranged vertically, and a plurality of insulator mounting block structures are fixedly connected to the second rotary conveyor belt (10), and the plurality of insulator mounting block structures are evenly spaced along the circumference of the second rotary conveyor belt (10).

5. The insulator lifting and rotating system according to claim 4, characterized in that: The insulator mounting block structure comprises an insulator mounting block (11), on which an insulator mounting groove (12) having an arc-shaped cross section is provided, and when the insulator mounting block (11) moves to a side close to the first rotary conveyor belt (7), the opening side of the insulator mounting groove (12) faces upward.

6. The insulator lifting and rotating system according to claim 5, characterized in that: The vertical lifting area (2) is also provided with a discharge port height adjustment component connected to the rotary lifting mechanism (5).

7. The insulator lifting and rotating system according to claim 6, characterized in that: The discharge port height adjustment component comprises two adjustment plates (13) arranged on both sides of the rotary lifting mechanism (5), the rotary lifting mechanism (5) is arranged between the two adjustment plates (13), the tops of the two adjustment plates (13) are fixed by a connecting plate (14), a lifting drive (15) is vertically arranged on the top of the vertical lifting area (2), the output shaft end of the lifting drive (15) is connected to the connecting plate (14), and a limiting structure is also provided between the adjustment plate (13) and the bracket (3).

8. The insulator lifting and rotating system according to claim 7, characterized in that: The bracket (3) is provided with two vertical slide rails (16), and the adjustment plate (13) is slidably matched with the vertical slide rails (16) via the slide rail sliders.

9. An insulator lifting and rotating system according to any one of claims 1 to 6, characterized in that: The spray mechanism (6) comprises a plurality of spray pipes (17) horizontally arranged in the horizontal transmission area (1), and the bottom of the spray pipes (17) is connected to a plurality of cooling nozzles (18) facing the continuous horizontal transmission mechanism (4).

10. The insulator lifting and rotating system according to claim 9, characterized in that: A water storage tank (19) is also provided in the horizontal transmission area (1), and the water storage tank (19) is located directly below the continuous horizontal transmission mechanism (4).

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