Wire harness processing and crimping device

By designing a wire harness processing crimping device including a support frame, a movable frame, a connecting plate, a mounting plate, a crimping member, a fastening bolt and a fixing rod, the problem of repeated disassembly and mounting of the connector terminals is solved, and the efficiency of wire harness processing is improved.

CN223039366UActive Publication Date: 2025-06-27HEFEI YUANFANG TIMES TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421915588.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-27
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

During the online harness processing, it is inconvenient to repeatedly disassemble and replace the connector terminals, and the crimped connector terminals may be stuck in the crimping parts, affecting the overall processing efficiency.

Method used

A wire harness processing crimping device is designed, including a support frame, a movable frame, a connecting plate, a mounting plate, a crimping member, a fastening bolt and a fixing rod. Through the combination of the mounting plate and the fastening bolt, the crimping parts are easily disassembled and assembled; the fixing rod is used to eject the stuck wire harness terminals.

Benefits of technology

This device makes the disassembly and assemble the crimping parts more convenient, improves the overall installation effect, solves the problem that the wiring harness terminals are stuck in the crimping parts and is inconvenient to take out, and improves the efficiency of wiring harness processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of wire harness processing, and discloses a wire harness processing crimping device which comprises a supporting frame, movable frames are movably installed in the supporting frame in an up-down symmetrical mode, one side of each movable frame extends out of the supporting frame to be welded with a connecting plate, a mounting plate is installed on the edge of one end of each connecting plate, and a crimping part is fixedly installed at one end of each mounting plate. Fixing grooves are symmetrically formed in the front end and the rear end of one side of the connecting plate, fastening bolts are rotatably mounted in the fixing grooves, one side of the outer surface of each fastening bolt is arranged at one end of the mounting plate and is in threaded connection with a fastening nut, and a through hole penetrates through the connecting plate and is formed in the middle of one end of the inner wall of the crimping part. The multiple fastening bolts are matched with the fastening nuts to be fixed on the outer surface of the mounting plate, so that the effect of conveniently disassembling, assembling and replacing the crimping part is achieved, the overall mounting effect of the crimping part is improved, the problem that the wiring harness terminal clamped in the crimping part is inconvenient to take out is solved, and the wiring harness terminal is convenient to disassemble and replace. And the ejection effect of the fixing rod on the crimped wire harness terminal in the crimping part is reflected.
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Description

Technical Field

[0001] This application relates to the field of wire harness processing, and particularly to a wire harness processing crimping device. Background Technique

[0002] Wire harness processing refers to the process of peeling, cutting, welding, insulating, and assembling components such as wires, cables, or connectors according to design requirements. This processing is usually used for manufacturing the electrical connection parts in products such as automobiles, electronic devices, aerospace aircraft, and household appliances. Wire harness crimping processing refers to the process of firmly connecting a wire or cable to a connector terminal by using a crimping tool with mechanical force.

[0003] During the crimping process, for wire harnesses of different sizes and types, different models of connector terminals are used. When crimping, different models of crimping parts need to be replaced to squeeze the connector terminals. However, it is rather inconvenient to repeatedly disassemble and assemble the crimping parts during replacement. Moreover, the crimped connector terminals may get stuck in the crimping parts, thus affecting the removal of the connector terminals after crimping and reducing the overall processing efficiency of the wire harness.

[0004] Regarding the above related technologies, the inventor believes that there are defects in the inconvenient repeated disassembly and replacement of connector terminals during wire harness processing. Therefore, a wire harness processing crimping device is proposed to solve the above problems. Utility Model Content

[0005] In order to solve the problem of inconvenient repeated disassembly and replacement of connector terminals during wire harness processing, this application provides a wire harness processing crimping device.

[0006] A wire harness processing crimping device provided by this application adopts the following technical solutions:

[0007] A wire harness processing crimping device includes a support frame. Inside the support frame, movable frames are symmetrically and movably installed up and down. One side of the movable frame extends outside the support frame and is welded with a connecting plate. One end edge of the connecting plate is provided with a mounting plate. One end of the mounting plate is fixedly installed with a crimping part. On both front and rear ends of one side of the connecting plate, fixing grooves are symmetrically opened. Inside the fixing grooves, fastening bolts are rotatably installed. On one side of the outer surface of the fastening bolt, a fastening nut is threadedly connected to one end of the mounting plate. In the middle of one end of the inner wall of the crimping part, a through hole is opened through the connecting plate. On both upper and lower ends of one side of the support frame, fixing plates are welded. One end edge of the fixing plate is welded with a fixing rod. A spring is sleeved on the outer surface of the fixing rod at one end of the fixing plate. A sliding mechanism is further provided on the outer surface of the support frame for adjusting the movement of the movable frame.

[0008] Preferably, the sliding mechanism includes a sliding groove symmetrically formed in the middle of one end of the inner wall of the support frame. A limiting rod is welded to one side edge of the movable frame. A cylinder is installed on the other side of the support frame, and a limiting plate is fixedly connected to the output end on one side of the cylinder. Guide grooves are symmetrically formed at one end of the limiting plate, and one end of the limiting rod passes through the sliding groove and is placed inside the guide groove.

[0009] Preferably, a groove is formed at a position corresponding to the fixing groove on the outer surface of the mounting plate. One side of the outer surface of the fastening bolt is located in the groove, and the fastening bolt and the groove are engaged with each other.

[0010] Preferably, the outer diameter of the fixing rod is smaller than the inner diameter of the through hole. One side edge of one end of the fixing rod extends into the through hole, and the through hole and the fixing rod are coupled with each other.

[0011] Preferably, fixing rails are symmetrically arranged at the edge of the front end face of the support frame. The upper and lower edges of the limiting plate are respectively located inside the fixing rails, and the fixing rails and the limiting plate are fitted with each other.

[0012] In summary, the present application includes the following beneficial technical effects:

[0013] By installing the mounting plate on the outer surface of the connecting plate, multiple fastening bolts cooperate with fastening nuts to fix the mounting plate on the connecting plate, which helps to conveniently disassemble and assemble the crimping part. At the same time, the limiting plate moves along the inside of the fixing rail, and then the limiting rod moves to drive the two movable frames to approach each other. The wire harness terminal is placed in the crimping part for extrusion, and the fixing rod pushes out the wire harness terminal stuck in the crimping part. Compared with the prior art, this solution has the effect of facilitating the convenient disassembly, replacement and installation of the crimping part, improves the overall installation effect of the crimping part, solves the problem that the wire harness terminal is not easy to take out when stuck in the crimping part, and reflects the effect of the fixing rod pushing out the wire harness terminal after crimping in the crimping part. Description of the Drawings

[0014] Figure 1 is the overall structural schematic diagram of the application embodiment;

[0015] Figure 2 is the structural schematic diagram of the sliding groove in the application embodiment;

[0016] Figure 3 is the structural schematic diagram of the movable frame in the application embodiment;

[0017] Figure 4 is the application embodiment Figure 2 partial enlarged structural schematic diagram of A in;

[0018] Description of reference numerals: 1, support frame; 2, movable frame; 3, connecting plate; 4, mounting plate; 5, crimping member; 6, fixing groove; 7, fastening bolt; 8, fastening nut; 9, through hole; 10, fixing plate; 11, fixing rod; 12, spring; 13, sliding groove; 14, limiting rod; 15, fixing guide rail; 16, cylinder; 17, limiting plate; 18, guiding groove. Detailed implementation manners

[0019] The following further elaborates on this application in conjunction with the Figures 1-4 accompanying drawings.

[0020] An embodiment of this application discloses a wire harness processing and crimping device. Refer to Figures 1-4 , a wire harness processing and crimping device, including a support frame 1. Inside the support frame 1, movable frames 2 are symmetrically and movably installed up and down. One side of the movable frame 2 extends outside the support frame 1 and is welded with a connecting plate 3. One end edge of the connecting plate 3 is provided with a mounting plate 4. One end of the mounting plate 4 is fixedly installed with a crimping member 5. At both front and rear ends on one side of the connecting plate 3, fixing grooves 6 are symmetrically opened. Inside the fixing grooves 6, fastening bolts 7 are rotatably installed. At the corresponding position on the outer surface of the mounting plate 4, a groove is opened. One side of the outer surface of the fastening bolt 7 is located in the groove, and the fastening bolt 7 and the groove are engaged with each other. One side of the outer surface of the fastening bolt 7 is placed at one end of the mounting plate 4 and is threadedly connected with a fastening nut 8. One end of the inner wall of the crimping member 5 passes through the connecting plate 3 and is provided with a through hole 9. At both upper and lower ends on one side of the support frame 1, fixing plates 10 are welded. One end edge of the fixing plate 10 is welded with a fixing rod 11. The outer diameter of the fixing rod 11 is smaller than the inner diameter of the through hole 9. One end edge of the fixing rod 11 extends into the through hole 9. The through hole 9 and the fixing rod 11 are coupled with each other. One end of the fixing plate 10 is sleeved with a spring 12 on the outer surface of the fixing rod 11. A sliding mechanism is further provided on the outer surface of the support frame 1 for adjusting the movement of the movable frame 2.

[0021] By placing the mounting plate 4 at the edge of the outer surface of the connecting plate 3, aligning the positions of the fixing groove 6 and the groove, rotating the fastening bolt 7 to be engaged in the groove, rotating the fastening nut 8 to be threadedly connected to the outer surface of the fastening bolt 7, and making the fastening nut 8 abut against the upper surface of the mounting plate 4, multiple fastening bolts 7 cooperate with the fastening nuts 8 to fix the mounting plate 4 on the connecting plate 3, which helps to conveniently disassemble and assemble the crimping member 5. At the same time, the two crimping members 5 after crimping are separated from each other, the two connecting plates 3 are separated and moved, and the fixing rod 11 is inserted into the moving through hole 9, so that the fixing rod 11 pushes out the wire harness terminal stuck in the crimping member 5, and the spring 12 buffers and supports the moving connecting plate 3 to keep the connecting plate 3 in a stable moving state, reflecting the overall installation and fixing effect of the crimping member 5.

[0022] Refer to Figure 1 and Figure 2, the sliding mechanism includes a sliding groove 13 symmetrically opened at the middle of one end of the inner wall of the support frame 1. A limiting rod 14 is welded to the edge of one end of the movable frame 2. A cylinder 16 is installed on the other side edge of the support frame 1. A limiting plate 17 is fixedly connected to the output end on one side of the cylinder 16. Guide grooves 18 are symmetrically opened at one end of the limiting plate 17. One end of the limiting rod 14 passes through the sliding groove 13 and is placed inside the guide groove 18. Fixed guide rails 15 are symmetrically arranged at the edge of the front end surface of the support frame 1. The upper and lower edges of the limiting plate 17 are respectively located inside the fixed guide rails 15, and the fixed guide rails 15 and the limiting plate 17 are mutually fitted.

[0023] By starting the cylinder 16 to push the limiting plate 17 to move along the inside of the fixed guide rail 15, the limiting plate 17 drives the limiting rod 14 to move along the inside of the guide groove 18, and at the same time makes the limiting rod 14 move along the inside of the sliding groove 13, thereby enabling the limiting rod 14 to adjust the distance between the two movable frames 2. Place the wire harness terminal in the crimping member 5, and make the mutually approaching crimping members 5 crimp the wire harness terminal, reflecting the extrusion effect of the wire harness terminal in the crimping member 5.

[0024] The implementation principle of a wire harness processing and crimping device in an embodiment of the present application is as follows: By placing the mounting plate 4 at the edge of the outer surface of the connecting plate 3, aligning the positions of the fixing grooves 6 and the grooves, rotating the fastening bolts 7 to be clamped in the grooves, rotating the fastening nuts 8 to be threadedly connected to the outer surface of the fastening bolts 7, and making the fastening nuts 8 abut against the upper surface of the mounting plate 4, thereby enabling a plurality of fastening bolts 7 to cooperate with the fastening nuts 8 to fix the mounting plate 4 on the connecting plate 3, which is helpful for the convenient disassembly and assembly of the crimping member 5. At the same time, start the cylinder 16 to push the limiting plate 17 to move along the inside of the fixed guide rail 15. The input end of the power supply of the cylinder 16 is electrically connected to the output end of the external power supply, so that the limiting plate 17 drives the limiting rod 14 to move along the inside of the guide groove 18, and at the same time makes the limiting rod 14 move along the inside of the sliding groove 13, thereby enabling the limiting rod 14 to adjust the distance between the two movable frames 2. Place the wire harness terminal in the crimping member 5, and make the mutually approaching crimping members 5 crimp the wire harness terminal. After crimping, the two crimping members 5 are separated from each other, and at the same time, the two connecting plates 3 are separated and moved, and the fixing rod 11 is inserted into the through hole 9 in the movement, so that the fixing rod 11 ejects the wire harness terminal stuck in the crimping member 5, and the spring 12 buffers and supports the moving connecting plate 3 to keep the connecting plate 3 in a stable moving state; compared with the prior art, this solution has the effect of facilitating the convenient disassembly, replacement and installation of the crimping member 5, improves the overall installation effect of the crimping member 5, solves the problem that the wire harness terminal is not easy to take out when stuck in the crimping member 5, and reflects the ejection effect of the fixing rod 11 on the wire harness terminal after crimping in the crimping member 5.

[0025] The following points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the internal connection of two components. It can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent the relative positional relationship. When the absolute position of the object being described changes, the relative positional relationship may change;

[0026] Second, in the drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0027] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

[0028] The above are all the preferred embodiments of this application and do not limit the protection scope of this application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. A wire harness processing crimping device, comprising a support frame (1), characterized in that: A movable frame (2) is symmetrically mounted in the upper and lower parts of the support frame (1), a connecting plate (3) is welded on one side of the movable frame (2) extending to the outside of the support frame (1), a mounting plate (4) is mounted on one end of the connecting plate (3), a crimping piece (5) is fixedly mounted on one end of the mounting plate (4), a fixing groove (6) is symmetrically provided at both the front and rear ends of one side of the connecting plate (3), a fastening bolt (7) is rotatably mounted in the fixing groove (6), and one side of the outer surface of the fastening bolt (7) is provided with a mounting plate (4) on the outer side of the fastening bolt (7). One end of the mounting plate (4) is threadedly connected with a fastening nut (8); a through hole (9) is provided in the middle of one end of the inner wall of the crimping piece (5) through the connecting plate (3); a fixing plate (10) is welded to both upper and lower ends of one side of the support frame (1); a fixing rod (11) is welded to the edge of one end of the fixing plate (10); one end of the fixing plate (10) is located on the outer surface of the fixing rod (11) and is sleeved with a spring (12); and a sliding mechanism is also provided on the outer surface of the support frame (1) for adjusting the activity of the movable frame (2).

2. A wire harness processing crimping device according to claim 1, characterized in that: The sliding mechanism comprises a sliding groove (13), the sliding groove (13) is symmetrically arranged at the middle of one end of the inner wall of the support frame (1), a limiting rod (14) is welded to the edge of one end of the movable frame (2), a cylinder (16) is installed on the edge of the other side of the support frame (1), a limiting plate (17) is fixedly connected to the output end of one side of the cylinder (16), a guide groove (18) is symmetrically arranged at one end of the limiting plate (17), and one end of the limiting rod (14) passes through the sliding groove (13) and is placed inside the guide groove (18).

3. A wire harness processing crimping device according to claim 1, characterized in that: A groove is provided at a position on the outer surface of the mounting plate (4) corresponding to the fixing groove (6), one side of the outer surface of the fastening bolt (7) is located in the groove, and the fastening bolt (7) and the groove are engaged with each other.

4. A wire harness processing crimping device according to claim 1, characterized in that: The outer diameter of the fixing rod (11) is smaller than the inner diameter of the through hole (9), one end edge of the fixing rod (11) extends into the through hole (9), and the through hole (9) and the fixing rod (11) are coupled to each other.

5. The wire harness processing crimping device according to claim 2, characterized in that: The front end edge of the support frame (1) is symmetrically provided with a fixed guide rail (15), and the upper and lower end edges of the limit plate (17) are respectively located inside the fixed guide rail (15), and the fixed guide rail (15) and the limit plate (17) are interlocked.