Equipment for sleeving heat shrink tube on copper bar

By designing a device including a rotatable and vertical vertical bracket, length adjuster, clamp and winch, automatically putting the heat shrink tube and automatically adjusting the position of the electric clamp, the problem of high labor intensity and low efficiency of artificial copper sheets is solved, and the effect of applying copper sheets of different lengths and improving work efficiency is achieved.

CN223039377UActive Publication Date: 2025-06-27SHANDONG LUYE RUIBAO ELECTRIC AUTOMATION CO LTD
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Patent Information

Application Number
CN202422135878.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-27
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The work intensity of artificial copper duct sleeve heat shrink pipes is high, has low efficiency, and it is difficult to apply copper ducts of different lengths.

Method used

A device including a rotatable and upright vertical bracket, a length adjuster, a clamp and a winch is designed. The heat shrink tube is automatically fed with a traction rope, and the position of the electric clamp is automatically adjusted through an electric slide table and an electric push rod, which is suitable for copper rows of different lengths.

Benefits of technology

It greatly reduces labor intensity, improves work efficiency, can apply copper steaks of different lengths, and reduces the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for sleeving a heat shrink tube on a copper bar, and particularly relates to the technical field of copper bar processing, the device comprises a base, an erecting support is arranged above the base, the bottom end of the erecting support is connected with the base through a rotating shaft, a detachable length regulator is sleeved on the erecting support, and the length regulator is connected with the base through a rotating shaft. The bottom end of the length adjuster is fixedly provided with a clamping device for placing a copper bar, the top of the base is provided with a reel, the reel is wound with a heat shrink tube, the top end of the erecting support is fixedly provided with a winch, the winch is wound with a traction rope, and the bottom end of the traction rope is connected with the top of the heat shrink tube. According to the utility model, a worker can place and disassemble the copper bar conveniently by arranging the erecting bracket which is rotatably erected, the copper bar is installed by virtue of the length adjuster and the clamp holder, the device is suitable for the copper bars with different lengths, and the traction rope on the winch is utilized to drive the heat shrink tube to automatically sleeve the copper bar; compared with manual operation, the labor intensity is greatly reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper bar processing, and more specifically to a device for sleeving heat shrinkable tubes on copper bars. Background Technique

[0002] Copper bars undertake important conductive tasks in high and low voltage switchgears. During the production process of high and low voltage switchgears, there is a process of sleeving heat shrinkable tubes on copper bars. The heat shrinkable tube is a special polyolefin material heat shrinkable sleeve, which has the functions of high temperature shrinkage, soft flame retardancy, and insulation and corrosion prevention. After the copper bar is sleeved with the heat shrinkable tube, it can play a role in insulation protection and prevent the risk of short circuit tripping caused by burrs, sharp corners, etc. on the surface of the copper bar.

[0003] However, since the main busbars of switchgears generally use copper bars with a width of 100 - 150 mm and a thickness of 10 - 12 mm, the longest of these copper bars is 6 meters and the maximum weight is over 90 kg. Therefore, the work of manually sleeving heat shrinkable tubes on copper bars not only has a high labor intensity but also has a low work efficiency. Based on this, the utility model provides a device for sleeving heat shrinkable tubes on copper bars. Summary of the Utility Model

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a device for sleeving heat shrinkable tubes on copper bars. By setting up a vertically rotatable erection bracket, it is convenient for workers to place and disassemble copper bars. At the same time, the copper bars are installed with the help of a length adjuster and a gripper, which is applicable to copper bars of different lengths, and the heat shrinkable tube is automatically sleeved on the copper bar by the traction rope on the winch. Compared with manual operation, the labor intensity is greatly reduced and the work efficiency is improved, so as to solve the problems appearing in the above-mentioned background technique.

[0005] To achieve the above object, the utility model provides the following technical solution: A device for sleeving heat shrinkable tubes on copper bars, including a base. Above the base, there is an erection bracket. The bottom end of the erection bracket is connected to the base through a rotating shaft. A detachable length adjuster is sleeved on the erection bracket. At the bottom end of the length adjuster, a gripper for placing the copper bar is fixedly provided. On the top of the base, there is a reel. A heat shrinkable tube is wound on the reel. At the top end of the erection bracket, a winch is fixedly provided. A traction rope is wound on the winch. The bottom end of the traction rope is connected to the top of the heat shrinkable tube. On the side of the erection bracket away from the copper bar, there is a support plate hinged. The support plate is slidably connected to the base. A feeding component is provided on the erection bracket. The feeding component is arranged outside the copper bar and the heat shrinkable tube.

[0006] In a preferred embodiment, a chute is opened on the top of the base. A slider is slidably arranged in the chute. The top end of the slider is movably connected to a reinforcing rod. The top end of the reinforcing rod is movably connected to the erection bracket, which is used to improve the stability of the erection bracket when it is erected.

[0007] In a preferred embodiment, a safety guardrail is hinged to one side of the erection bracket. The safety guardrail is arranged on one side of the copper bar, and the safety guardrail is detachably fixed to the erection bracket to ensure that in case the copper bar falls off, it will not fall down and cause danger.

[0008] In a preferred embodiment, a reduction motor is fixedly arranged at the rear end of the base. The front end of the output shaft of the reduction motor penetrates through the erection bracket and is fixed to the rear end of the rotating shaft. The reduction motor is used to automatically drive the erection bracket to rotate, eliminating the need for manual operation and making it more time-saving and labor-saving.

[0009] In a preferred embodiment, the feeding assembly includes a mounting plate fixed to the erection bracket. An electric sliding table is fixedly embedded on one side of the mounting plate. A moving plate is fixed on the electric sliding table. Electric push rods are fixedly penetrated through the top and bottom of the moving plate, and the electric push rods can be used to automatically adjust the position of the electric clamp.

[0010] In a preferred embodiment, a vertical plate is fixed to one side of the two electric push rods. A groove is formed on the side of the vertical plate close to the erection bracket. Two moving blocks are slidably arranged in the groove. Electric clamps for clamping the copper bar are fixed to one side of the two moving blocks close to the copper bar, and are used to pick up and unload the copper bar sleeved with heat shrinkable tube.

[0011] In a preferred embodiment, a limiting roller is fixedly arranged on one side of the top of the base. The limiting roller is arranged between the reel and the base, and the limiting roller can play a role in limiting the heat shrinkable tube, thereby avoiding the deviation of the heat shrinkable tube and affecting the installation efficiency.

[0012] The technical effects and advantages of the present utility model:

[0013] 1. By providing a rotatable and erectable erection bracket, it is convenient for workers to place and disassemble the copper bar. At the same time, the copper bar is installed with the help of a length adjuster and a gripper, which is applicable to copper bars of different lengths. The heat shrinkable tube is automatically sleeved on the copper bar by the traction rope on the winch, greatly reducing the labor intensity and improving the work efficiency compared with manual operation.

[0014] 2. The positions of the two electric clamps are adjusted by the cooperation of the electric sliding table and the electric push rods. The electric clamps can be used for automatic feeding and unloading, eliminating the need for workers to manually carry the copper bar, making it more time-saving and labor-saving, and further improving the work efficiency. Moreover, by adjusting the positions of the electric clamps, copper bars of different lengths can be applicable. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 It is a schematic diagram of the erection bracket of the present utility model in a flat state;

[0017] Figure 3 Schematic diagram of the feeding component of the present utility model;

[0018] Figure 4 Bottom view of the vertical plate and electric fixture of the present utility model.

[0019] Reference numerals are: 1, base; 2, erection bracket; 3, rotating shaft; 4, length adjuster; 5, copper busbar; 6, gripper; 7, reel; 8, heat shrinkable tube; 9, winch; 10, towing rope; 11, support plate; 12, feeding component; 13, chute; 14, slider; 15, reinforcing rod; 16, safety guardrail; 17, reduction motor; 18, limiting roller;

[0020] 1201, mounting plate; 1202, electric slide table; 1203, moving plate; 1204, electric push rod; 1205, vertical plate; 1206, groove; 1207, moving block; 1208, electric fixture. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Referring to the attached specification Figures 1-4 , the present utility model provides a device for sleeving a heat shrinkable tube on a copper busbar, including a base 1, an erection bracket 2 is provided above the base 1, the bottom end of the erection bracket 2 is connected to the base 1 through a rotating shaft 3, a reduction motor 17 is fixedly provided at the rear end of the base 1, the front end of the output shaft of the reduction motor 17 penetrates through the erection bracket 2 and is fixedly connected to the rear end of the rotating shaft 3. The reduction motor 17 is used to automatically drive the erection bracket 2 to rotate, without manual operation, which is more time-saving and labor-saving. A detachable length adjuster 4 is sleeved on the erection bracket 2, and a gripper 6 for placing the copper busbar 5 is fixedly provided at the bottom end of the length adjuster 4;

[0023] A coiling reel 7 is provided at the top of the base 1. A heat-shrinkable tube 8 is wound around the coiling reel 7. A limiting roller 18 is fixedly provided on one side of the top of the base 1. The limiting roller 18 is arranged between the coiling reel 7 and the base 1. The limiting roller 18 can play a role in limiting the heat-shrinkable tube 8, so as to avoid the deviation of the heat-shrinkable tube 8 and affect the installation efficiency. A hoist 9 is fixedly provided at the top end of the erection support 2. A towing rope 10 is wound around the hoist 9. The bottom end of the towing rope 10 is connected to the top of the heat-shrinkable tube 8. A support plate 11 is hinged to the side of the erection support 2 away from the copper busbar 5. The support plate 11 is slidably connected to the base 1. A feeding component 12 is provided on the erection support 2. The feeding component 12 is arranged outside the copper busbar 5 and the heat-shrinkable tube 8;

[0024] A chute 13 is formed at the top of the base 1. A slider 14 is slidably arranged in the chute 13. The top end of the slider 14 is movably connected to a reinforcing rod 15. The top end of the reinforcing rod 15 is movably connected to the erection support 2, which is used to improve the stability of the erection support 2 when it is erected;

[0025] To improve safety, a safety guardrail 16 is hinged to one side of the erection support 2. The safety guardrail 16 is arranged on one side of the copper busbar 5, and the safety guardrail 16 is detachably fixed to the erection support 2 to ensure that in case the copper busbar 5 falls off, it will not fall down and cause danger.

[0026] During use, the staff first lays the erection support 2 flat, then fixes the copper busbar 5 with the heat-shrinkable tube 8 to be installed on the gripper 6, relaxes the towing rope 10 on the hoist 9, connects one end of the towing rope 10 to the heat-shrinkable tube 8 on the coiling reel 7, and puts the head of the heat-shrinkable tube 8 into the tail of the copper busbar 5. Then, the reduction motor 17 is used to drive the rotating shaft 3 to drive the erection support 2 to rotate and stand up, so that the copper busbar 5 is suspended. Then, the hoist 9 is used to wind up the towing rope 10, and the towing rope 10 is used to drag the heat-shrinkable tube 8 to be sleeved on the copper busbar 5. When the head of the heat-shrinkable tube 8 reaches the top, the hoist 9 is stopped. Finally, the erection support 2 is laid flat and the gripper 6 is loosened, and the copper busbar 5 sleeved with the heat-shrinkable tube 8 is removed by using the feeding component 12. By using the above structure to install the heat-shrinkable tube 8, the labor intensity is greatly reduced and the work efficiency is improved compared with manual operation.

[0027] Refer to the attached instructions Figures 1-4 As shown in the figure, the feeding component 12 includes a mounting plate 1201 fixed to the erection support 2. An electric sliding table 1202 is fixedly embedded on one side of the mounting plate 1201. A moving plate 1203 is fixed on the electric sliding table 1202. Electric push rods 1204 are fixedly penetrated through the top and bottom of the moving plate 1203. The position of the electric clamp 1208 can be automatically adjusted by using the electric push rods 1204;

[0028] On one side of each of the two electric push rods 1204, a vertical plate 1205 is fixedly provided. A groove 1206 is formed in the vertical plate 1205 close to the erection bracket 2. Two moving blocks 1207 are slidably arranged in the groove 1206. Electric clamps 1208 for clamping the copper bar 5 are fixedly provided on both sides of the two moving blocks 1207 close to the copper bar 5.

[0029] When the staff places the copper bar 5, first open the safety guardrail 16 on the erection bracket 2, then drive the two electric clamps 1208 to move by means of the electric slide table 1202, clamp the copper bar 5 on the transport vehicle, and then move the copper bar 5 to the gripper 6. It is not necessary for the staff to manually carry the copper bar 5, which is more time-saving and labor-saving. At the same time, when disassembling the copper bar 5 sleeved with the heat shrinkable tube 8, the staff first opens the safety guardrail 16, then uses the two electric clamps 1208 to clamp the copper bar 5 sleeved with the heat shrinkable tube 8, and then moves the copper bar 5 by using the electric push rod 1204 and the electric slide table 1202, so as to convey the copper bar 5 sleeved with the heat shrinkable tube 8 to the transport vehicle, which is very time-saving and labor-saving, thus further improving the work efficiency. And by adjusting the position of the moving block 1207, the positions of the two electric clamps 1208 can be adjusted to be applicable to copper bars 5 of different lengths.

[0030] Finally: The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for putting a heat shrink tube on a copper busbar, comprising a base (1), characterized in that: A vertical support (2) is provided above the base (1); the bottom end of the vertical support (2) is connected to the base (1) via a rotating shaft (3); a detachable length adjuster (4) is sleeved on the vertical support (2); a clamp (6) for placing a copper bar (5) is fixedly provided at the bottom end of the length adjuster (4); A reel (7) is provided at the top of the base (1), a heat shrink tube (8) is wound around the reel (7), a winch (9) is fixedly provided at the top of the erecting bracket (2), a traction rope (10) is wound around the winch (9), the bottom end of the traction rope (10) is connected to the top of the heat shrink tube (8), and a support plate (11) is hingedly connected to the side of the erecting bracket (2) away from the copper busbar (5), and the support plate (11) is slidably connected to the base (1); A feeding assembly (12) is provided on the erecting bracket (2), and the feeding assembly (12) is arranged outside the copper busbar (5) and the heat shrink tube (8).

2. The device for applying heat shrink tubing to copper busbars according to claim 1, characterized in that: The top of the base (1) is provided with a slide groove (13), a slider (14) is slidably arranged in the slide groove (13), a top end of the slider (14) is movably connected to a reinforcement rod (15), and a top end of the reinforcement rod (15) is movably connected to the erecting bracket (2).

3. The device for applying heat shrink tubing to copper busbars according to claim 1, characterized in that: A safety guardrail (16) is hingedly connected to one side of the erecting bracket (2); the safety guardrail (16) is arranged on one side of the copper busbar (5); and the safety guardrail (16) and the erecting bracket (2) are detachably fixed together.

4. The device for applying heat shrink tubing to copper busbars according to claim 1, characterized in that: A reduction motor (17) is fixedly provided at the rear end of the base (1), and the front end of the output shaft of the reduction motor (17) passes through the erecting bracket (2) and is fixed to the rear end of the rotating shaft (3).

5. The device for applying heat shrink tubing to copper busbars according to claim 1, characterized in that: The feeding assembly (12) comprises a mounting plate (1201) fixed to the erecting bracket (2), an electric slide (1202) fixedly embedded on one side of the mounting plate (1201), a moving plate (1203) fixedly disposed on the electric slide (1202), and electric push rods (1204) fixedly passing through the top and bottom of the moving plate (1203).

6. The device for applying heat shrink tubing to copper busbars according to claim 5, characterized in that: A vertical plate (1205) is fixedly provided on one side of the two electric push rods (1204); a groove (1206) is provided on the vertical plate (1205) close to the erecting bracket (2); two moving blocks (1207) are slidably provided in the groove (1206); and an electric clamp (1208) for clamping the copper busbar (5) is fixedly provided on the side of the two moving blocks (1207) close to the copper busbar (5).

7. The device for applying heat shrink tubing to copper busbars according to claim 1, characterized in that: A limiting roller (18) is fixedly provided on one side of the top of the base (1), and the limiting roller (18) is arranged between the reel (7) and the base (1).